Nilfisk-Advance 56507009, Troubleshooting Manual

Page: 71 / 82

FORM NO. 56043129 - SR 1900 - 71
RED 1-1
BLK 1-1
RED 10-1
GRN/BLK 16-1
ORN/GRN 16-1
GRN/BLU 14-1
VIO 18-17
GRA/BLK 18-1
W
H
T
/B
LK
18-
1
PINK/YEL 16-1
BLK 14-1
BLU/GRN 14-1
YEL/BLK 18-9
GRN/YEL 18-1
PINK 18-1
VIO 18-3
GRA/BLU 18-1
BLU/WHT 18-1
GRN/GRA 18-1
BRN/BLK 18-1
BRN/YEL 18-1
RED/GRA 18-1
BLU/GRA 18-1
BLK/WHT 18-1
BRN 18-1
GRN/BRN 18-1
GRN/BRN 18-1
VIO/BRN 18-1
YEL/WHT 18-1
YEL/RED 18-1
GRA/WHT 18-1
ORN/GRA 18-1
YEL/VIO 18-1
RED/BLK 18-1
RED/BLK 18-1
WHT/GRA 18-1
GRA/YEL 18-1
ORN/BLK 18-1
GRA/YEL 18-1
BLK 18-21
BLK 16-1
BLK 18-22
BLK 18-21
W
H
T
/Y
E
L 18-
1
BLK 18-1 BLK 18-2
BLK 18-3
B
LK
18-
4
BLK 18-6
B
LK
14-
2
BLK 18-23
GRN/YEL 16-2
GRA 18-1
VIO 16-6
VIO 18-9
YEL/BLK 18-8
VIO 18-15
RED 18-1 RED 18-2
BLK 18-18
RED 18-2
B
LK
16-
1
WHT/BLK 18-1
TAN 18-1
GRA/BLK 18-1
VIO 18-2.
VIO 18-18.
VIO 18-18
GRA/BLK 18-1.
YEL/BLK 16-1.
BLK 18-9.
VIO 18-3
VIO 18-19
YEL/BLK 18-1 REAR WORK LIGHT
YEL/BLK 18-8 CURB LIGHT
YEL/BLK 18-2
YEL/BLK 16-5.
YEL/BLK 16-5
BLK 6-1
BLK 18-1
BLK 18-2
BLK 18-3
BLK 18-8
BLK 18-9
B
LK
18-
6
BLK 18-8.
VIO 18-19
BLK 18-10
BLK 18-19
B
LK
18-
17
RE
A
R W
O
RK
L
IG
HT
B
LK
18-
14
S
IGN
A
L
L
IGH
T
B
LK
18-
4
VIO 18-18
VIO 18-2
BLK 18-8
BLK 18-9
YEL/BLK 16-5
YEL/BLK 16-1
B
LK
18-
11
BLK 18-19
BLK 14-2
WHT/GRA 18-1
YEL/VIO 18-1
B
LK
18-
27
BLK 14-1
VIO 18-4
VIO 18-9
VIO 18-7
VIO 18-8
VIO 18-5
VIO 18-11
VIO 18-12
VIO 18-13
VIO 18-10
BLK/WHT 18-1
VIO 18-12
BRN/BLK 18-2
VIO 18-8
GRN/GRA 18-1
VIO 18-7
BRN/YEL 18-1
VIO 18-10
VIO 18-4
BLU/WHT 18-1
RED/GRA 18-1
VIO 18-5
BLU/GRA 18-1
VIO 18-11
BRN 18-1
VIO 18-13
ORN/BLK 18-1
BLK 18-7
G
R
A/
R
ED
1
4
-1
R
E
D
14-
1
RE
D/
G
RN 1
6
-1
G
R
N
/BL
K 1
6
-1
RE
D 8
-1
R
E
D
10-
1
R
E
D
14-
1
VI
O
1
6
-1
G
R
N
/B
LU
14-
1
PI
N
K 1
6
-2
PI
N
K 1
8
-1
O
RN/
G
RN 1
6
-1
VIO/BRN 18-1
VIO 16-1
YEL/BLK 16-2
VIO 16-2
VIO 16-3
VIO 16-4
GRA/RED 14-1
VIO 16-3
YEL/WHT 18-1
YEL/BLK 16-1
YEL/RED 18-1
BLU/GRN 14-1
VIO 16-4
WHT/YEL 18-1
PINK 16-3
BLK 18-10
BLU/PINK 16-1
PINK 16-2
RED/GRN 16-1
GRA/WHT 18-1
VIO 18-2
VIO 18-1
ORN 16-1
YEL/GRA 18-1
ORN/GRA 18-1
BRN/WHT 18-1
BLK 18-7
VIO 16-2
Y
E
L 16-
1
G
R
N
/YEL
1
6
-1
BLK 18-18
BLK 18-24
BLK 18-13
B
LK
18-
23
B
LK
18-
23
BLK 18-12
YEL/BLK 18-11
BRN/WHT 18-1
YEL/GRA 18-1
YEL 16-3
YEL 16-2
YEL 16-2
YEL 16-1
GRN 18-2
GRN 18-3
VIO/YEL 18-2
VIO/YEL 18-3
YEL 16-3
BLK 18-24
GRN 18-1
GRN 18-2
VIO/YEL 18-1
VIO/YEL 18-2
BLK RED
YEL/BLK 18-3
GRA 18-2
BLK 18-15
GRN 18-3
BLK 18-14
YEL/BLK 18-11
GRA 18-4
VIO/YEL 18-1
GRA 18-3
YEL/BLK 18-4
BLK 18-34
VIO/YEL 18-6
BLK 18-35
YEL/BLK 18-12
GRA 18-5
GRN 18-4
G
R
A 1
8
-3
G
R
A 1
8
-2
G
R
A 1
8
-1
YEL
/BL
K 1
8
-2
YEL
/BL
K 1
8
-4
YEL
/BL
K 1
8
-3
B
LK
18-
15
S
IGN
A
L
L
IGH
T
B
LK
18-
22
V
IO
18-
16
PINK 16-3
PINK 16-4
TAN/BRN 16-1
BLK 1-1
BLK 6-1
RED 1-1
RED 8-1
YEL/BLK 18-1
BLK 18-17
YEL/BLK 18-13
BLK 18-36
V
IO
18-
20
BL
K/
O
R
N
1
8
-1
VI
O
1
4
-2
B
LU
18-
1
B
LU
/O
R
N
18-
1
G
R
A/
O
R
N
1
8
-1
BR
N
/BL
K 1
8
-3
R
E
D
18-
3
R
E
D
18-
3
B
LU
18-
1
GRA/ORN 18-1
BLK 18-37
B
LK
18-
37
PINK 16-7
BLK/RED 16-1
W
HT/
G
RN 1
8
-1
G
RN/
RE
D 1
8
-1
G
RN/
W
HT 1
8
-1
BL
K/
G
R
N
1
8
-1
BLK/GRN 18-1
GRN/WHT 18-1
GRN/RED 18-1
WHT/GRN 18-1
BLK 14-3
BLU/GRN 14-2
BL
K/
R
ED
1
6
-1
PI
N
K 1
6
-4
PI
N
K/
YEL
1
6
-1
TA
N/
B
RN 1
6
-1
PI
N
K 1
6
-7
BL
U
/PI
N
K 1
6
-1
G
R
N
/YEL
1
8
-1
G
R
A/
BL
U
1
8
-1
T
A
N
18-
1
BL
K/
O
R
N
1
8
-1
B
LU
/O
R
N
18-
1
VI
O
1
6
-6
VI
O
1
4
-2
BRN/BLK 18-3
BRN/BLK 18-1
BRN/BLK 18-2
YEL/GRN 18-1
VIO 18-23
YEL/GRN 18-1
V
IO
18-
15
V
IO
18-
16
V
IO
18-
17
V
IO
18-
23
BLK/ORN 18-2
R
E
D
14-
2
O
R
N
16-
1
B
LU
/B
LK
14-
1
R
E
D
14-
4
R
E
D
14-
4
R
E
D
14-
2
VIO 18-1
BLU/BLK 14-1
VIO 18-20
VIO/YEL 18-3
BLK 18-12
GRN 18-1
BLK 18-13
YEL/BLK 18-10
BLK 18-11
YEL/BLK 16-2
YEL/BLK 18-9
YEL/BLK 18-10
BLK 18-25
GRN/YEL 16-2
GRN/YEL 16-1
GRN/YEL 16-4
GRN/YEL 16-3
VIO 14-3
GRN/YEL 18-3
GRN/YEL 18-3
GRN/YEL 18-2
GRN/YEL 18-2
GRN/YEL 18-4
GRN/YEL 18-4
FORMS.DSN - E SIZE FORM 1/12/98
REVISIONS
DATE DFTM APPD
DWG. NO. SHEET
AGREES TO RETURN IT UPON REQUEST.
PLYMOUTH, MINNESOTA AND IT HAS BEEN ISSUED WITH THE UNDERSTANDING THAT IT WILL NOT BE REPRO-
DUCED NOR COPIED NOR USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS ISSUED AND RECIPIENT
THIS DRAWING AND THE DESIGN REPRESENTED HEREON IS THE PROPERTY OF NILFISK-ADVANCE, INC.,
CONFIDENTIAL
REVISIONS
REV DATE
A
ECO
A2
CONTROL BOX ASSEMBLY
LIGHT OPTIONS
REPLACES P1 AND P2
TROUBLE LAMP
56507375 AS NOTED.
UNITS IN [ ] ARE ISO METRIC
DIM. IN [ ] ARE MM.
NOTES UNLESS OTHERWISE
SPECIFIED
1. ALL DIMENSIONS IN INCHES.
2. DO NOT SCALE DRAWING.
3. ALL DIMENSIONS APPLY AFTER
PLATING AND HEAT TREATING,
BUT BEFORE PAINTING.
4. REMOVE ALL BURRS AND SHARP
EDGES.
APPROVED
APPROVED
APPROVED
CHECKED
SIZE CODE REV. DWG. NO.
TITLE
FIRST USED ON SHEET ASSY.
E
PLYMOUTH, MINNESOTA 55447-3408
DRAWN
PROJ ENG
NILFISK-ADVANCE, INC.
SCALE
L
ORCAD
DIAGRAM, FALCON WIRING
WGL
56507E11 1 OF 3 NONE BH6300
11/30/05
56507375
1 OF 3
WGL A-03095 6/14/06
M
IS
T
ING
P
UM
P
ENGINE SYSTEM
NOTES 1. REFERENCE: 56507376 DIAGRAM, FALCON LADDER
6/5/06 WGL
WGL
RELEASED
NOTE: VIO 18-20 IS USED WITH
MISTING PUMP OPTION
NOTE: FOR DIESEL WIRE CB4
AS SHOWN ON SHEET 2
NOTE: BRN/BLK 18-3 IS FROM MISTING PUMP HARNESS
A-03183 8/14/06 WGL
B
WGL
UPDATE: CHANGE GENDER OF X127 AND X128
ADD: ADD: BLU/ORN 18-3, BLK/ORN 18-2 AT S29
A-03211 WGL
C
WGL
ADD: CB6, RED 14-4, BLU/BLK 14-1
DELETE: VIO 16-5
UPDATE: CB7 WAS CB8, CB8 WAS CB7,
BLU/GRN 14-1 WAS BLU/GRN 18-1, VIO 18-1
MOVED FROM PIN 30 TO PIN 86 AT K3, BLK
14-1 WAS BLK 18-26, BLK 14-2 WAS BLK
18-25, BLK 14-3 WAS BLK 18-38
8/31/06
A-03243 WGL
D
WGL 9/28/06
DELETE: M5 AND TAN/BRN 18-2
UPDATE: MOVE RED/YEL 18-10 FROM X112 TO
X111, MOVE BLK 16-11 FROM X163 TO X111,
REMOVE (GM ONLY) FROM M3
A-03267 WGL
E
WGL 10-19-06
DEL: M6 AND TAN/BRN 18-3
ADD: SP26, GRA/BRN 18-2, GRA/BRN 18-3,
RED/YEL 18-12
UPDATE: MOVE GRA/BRN 18-1 FROM X140 TO
SP26
A-03377 WGL
F
WGL 12/21/06
UPDATE: VIO WIRE CONNECTION FOR
MISTING PUMP OPTION
UPDATE: REMOVE S29, X168, BLU/ORN 18-3
A-03533 WGL
G
WGL 4-12-07
UPDATE: 1 WAS 3 AND 3 WAS 1 AT S6
A-03568 WGL
H
WGL 4-19-07
WGL
I
WGL
UPDATE: CB7 IS 20A WAS 15A, ADD SHEET
3 FOR CAB OPTION, UPDATE WIRING AT
RELAYS AND CIRCUIT BREAKERS
I
A-03675 9-6-07
J A-04159 5-6-08 PMO WGL
UPDATE: FUSE 40 A WAS FUSE 30 A
K A-04428 11-25-08 PMO HH
UPDATE: ADDED 56508916
HH PMO 5-5-09 A-04588
ADD: GRN/YEL 18-2, GRN/YEL 18-3, GRN/YEL 18-4,
X209, X210, X211
L
L
L
L
L
SP19 SP19
1 2
X73 X73
A
B
C
D
X38 X38
A
B
A
B
C
L8
VALVE S8, DUST CONTORL BYPASS L8
VALVE S8, DUST CONTORL BYPASS
1 2
S25 SWITCH, HAZARD S25 SWITCH, HAZARD
3 2
5
6
X128 X128
A
B
J1 J1
1
2
3
4
5
6
7
8
9
10 11
12
13
14
15
16
17
18
19
20
X211 X211
1 2
X71 X71
A
B
C
D
K3
RELAY, SHAKER
K3
RELAY, SHAKER
86 85
87a
87
30
X37 X37
A
B
X85 X85
1
2
3
4
X45 X45
A
B
A
B
X2 X2
A B C D E F G H
J
K L
M
N P R S
LP5
LAMP, RIGHT REAR TAIL/BRAKE
(OPTIONAL)
LP5
LAMP, RIGHT REAR TAIL/BRAKE
(OPTIONAL)
BLK
RED
WHT
K4
RELAY, NEUTRAL
K4
RELAY, NEUTRAL
86 85
87a
87
30
CB1
CIR. BKR., 70 AMP
MAIN
CB1
CIR. BKR., 70 AMP
MAIN
1 2
X83 X83
2
3
4
5
1
6
X86 X86
1
2
LP11
LAMP, REAR WORK
(OPTIONAL)
LP11
LAMP, REAR WORK
(OPTIONAL)
1 2
L2
VALVE S2, MAIN BROOM L2
VALVE S2, MAIN BROOM
1 2
K6
RELAY, MISTING PUMP
(OPTIONAL)
K6
RELAY, MISTING PUMP
(OPTIONAL)
86 85
87a
87
30
SP6 SP6
2
1
1
K1
RELAY, HORN
K1
RELAY, HORN
86 85
87a
87
30
X42 X42
A
B
X110 X110 X109 X109
CB6
CIR. BKR., 20 AMP
SHAKER
CB6
CIR. BKR., 20 AMP
SHAKER
1 2
S23 S23
1 2
X166 X166
X187 X187
X55 X55
A
B
LP8
LAMP, LEFT REAR SIGNAL
(OPTIONAL)
LP8
LAMP, LEFT REAR SIGNAL
(OPTIONAL)
BLK WHT
X53 X53
A
B
X76 X76
A B
X62 X62
A
B
SP18 SP18
1 2
L3
VALVE S3, SIDE BROOM L3
VALVE S3, SIDE BROOM
1 2
SP3 SP3
1
1
2
2
R1
SENDER, OIL PRESSURE
(OPTIONAL)
R1
SENDER, OIL PRESSURE
(OPTIONAL)
1 2
S26 SWITCH, MISTING PUMP S26 SWITCH, MISTING PUMP
3 2
S1
SWITCH, IGNITION S1
SWITCH, IGNITION
ACC
BAT
ST
IGN
H2
BACK UP ALARM
(OPTIONAL)
H2
BACK UP ALARM
(OPTIONAL)
+ -
1
2
X58 X58
A
B
X127 X127
A
B
A
B
X69 X69
A
B
X29 X29
A
B
C
D
E
F
L5
VALVE S5, HOPPER UP/DOWN L5
VALVE S5, HOPPER UP/DOWN
1 2
X61 X61
A
B
X102 X102
1
2
LP4
LAMP, RIGHT REAR SIGNAL
(OPTIONAL)
LP4
LAMP, RIGHT REAR SIGNAL
(OPTIONAL)
BLK WHT
X57 X57
A
B
X126 X126
S2
SWITCH, MAIN BROOM S2
SWITCH, MAIN BROOM
1 2
K5
RELAY, SIGNAL LIGHTS
(OPTIONAL)
K5
RELAY, SIGNAL LIGHTS
(OPTIONAL)
86 85
87a
87
30
LP6
LAMP, LEFT FRONT SIGNAL
(OPTIONAL)
LP6
LAMP, LEFT FRONT SIGNAL
(OPTIONAL)
WHT BLK
X103 X103
1
2
CB8
CIR. BKR., 10 AMP
MISTING PUMP
CB8
CIR. BKR., 10 AMP
MISTING PUMP
1 2
X54 X54
A
B
SP8 SP8
2
1
1
A
B
L6
VALVE S6, HOPPER UP/BYPASS L6
VALVE S6, HOPPER UP/BYPASS
1 2
X186 X186
LP13
LAMP, LEFT REAR TAIL/BRAKE
(OPTIONAL)
LP13
LAMP, LEFT REAR TAIL/BRAKE
(OPTIONAL)
BLK
RED
WHT
- - -
BT1
BATTERY, 12 Vdc
- - -
BT1
BATTERY, 12 Vdc
- +
M
M8
MOTOR, SHAKER
(POCKET FILTER)
M
M8
MOTOR, SHAKER
(POCKET FILTER)
- +
R3
SENDER, FUEL
R3
SENDER, FUEL
1 2
X63 X63
A
B
X169 X169
X72 X72
A
B
C
D
LP3
LAMP, RIGHT FRONT SIGNAL
(OPTIONAL)
LP3
LAMP, RIGHT FRONT SIGNAL
(OPTIONAL)
BLK WHT
CB5
CIR. BKR., 10 AMP
IGNITION
CB5
CIR. BKR., 10 AMP
IGNITION
1 2
R2
DRIVE PEDAL SENSOR, 5K OHM
R2
DRIVE PEDAL SENSOR, 5K OHM
1
2
3
X43 X43
A
B
F1
FUSE, 1 A.
F1
FUSE, 1 A.
B A
P2
GAUGE, FUEL
P2
GAUGE, FUEL
1
S
3
I
S24 SWITCH, TURN SIGNAL S24 SWITCH, TURN SIGNAL
1
2
3
7
LP12
STROBE
(OPTIONAL)
LP12
STROBE
(OPTIONAL)
1 2
A
B
LP9
LAMP, CURB
(OPTIONAL)
LP9
LAMP, CURB
(OPTIONAL)
1 2
X78 X78
A B C D
L4
VALVE S4, DUST CONTROL L4
VALVE S4, DUST CONTROL
1 2
X167 X167
A B
1
2
CHASSIS GROUND X82 CHASSIS GROUND X82
2
3
4
5
1
6
S5
SWITCH, DUST CONTROL FILTER
(OPTIONAL)
S5
SWITCH, DUST CONTROL FILTER
(OPTIONAL)
1 2
1
2
1
2
1
2
3
4
5
6
7
P3
GAUGE, COMINATION
(OPTION)
1
2
3
4
5
6
7
P3
GAUGE, COMINATION
(OPTION)
1
2
3
4
5
6
7
X79 X79
1
2
3
4
X165 X165
A B
X10 X10
1
2
3
4
SP5 SP5
1
2 2
J2 J2
1
2
3
4
5
6
7 8
9
10
11
12
13
14
X1 X1
A B C D E F G H
J
K L
M
N P R S
X204 X204
X31 X31
A
B
C
D
E
F
CB3
CIR. BKR., 15 AMP
STARTER
CB3
CIR. BKR., 15 AMP
STARTER
1 2
A
B
X125 X125
X99 X99
1
2
SP14 SP14
1 2
X33 X33
A
B
LP10
LAMP, TROUBLE
(OPTIONAL)
LP10
LAMP, TROUBLE
(OPTIONAL)
1 2
X52 X52
A
B
SP15 SP15
1
2
1
X64 X64
A
B
CB4
CIR. BKR., 20 AMP
ACCESSORY
CB4
CIR. BKR., 20 AMP
ACCESSORY
1 2
A
B
X101 X101
1
2
CB7
CIR. BKR., 20 AMP
SIGNAL LIGHTS
CB7
CIR. BKR., 20 AMP
SIGNAL LIGHTS
1 2
X74 X74
A
B
C
D
1
2
X46 X46
A
B
X50 X50
A
B
L1
VALVE S1, HOPPER DOOR CLOSE/OPEN L1
VALVE S1, HOPPER DOOR CLOSE/OPEN
1 2
X59 X59
A
B
C
D
E
F
K2
RELAY, LIGHTS
K2
RELAY, LIGHTS
86 85
87a
87
30
X100 X100
1
2
X96 X96
1
2
M
M2
MOTOR, SHAKER
(PANEL FILTER)
M
M2
MOTOR, SHAKER
(PANEL FILTER)
- +
X97 X97
1
2
X188 X188
1
2
X39 X39
A
B
t
o
S6
SWITCH, HOPPER TEMP.
(OPTIONAL)
140 DEG. F
t
o
S6
SWITCH, HOPPER TEMP.
(OPTIONAL)
140 DEG. F
1 2
3
X40 X40
A
B
X185 X185
SP21 SP21
1 2
SP2 SP2
2
1 1
1
2
H1
HORN
H1
HORN
1 2
M
M5
MOTOR ASM, WIPER
INCLUDES 2 SPEED SWITCH
M
M5
MOTOR ASM, WIPER
INCLUDES 2 SPEED SWITCH
- +
1
2
3
4
A5
SENSOR, GASOLINE
(GM ENGINE)
1
2
3
4
A5
SENSOR, GASOLINE
(GM ENGINE)
CB2
CIR. BKR., 20 AMP
LIGHTS
CB2
CIR. BKR., 20 AMP
LIGHTS
1 2
SP13 SP13
1 2
X210 X210
1
2
M
M3
PUMP, FUEL
M
M3
PUMP, FUEL
- +
LP1
HEAD LIGHT, RIGHT
LP1
HEAD LIGHT, RIGHT
1 2
SP12 SP12
1 2
S4
SWITCH, HOPPER INTERLOCK S4
SWITCH, HOPPER INTERLOCK
1 2
X75 X75
A B
E5
FLASHER
(OPTIONAL)
E5
FLASHER
(OPTIONAL)
P
L X
L7
VALVE S7, HOPPER DOOR L7
VALVE S7, HOPPER DOOR
1 2
SP7 SP7
1
2
1
LP2
HEAD LIGHT, LEFT
LP2
HEAD LIGHT, LEFT
1 2
h
P1 HOURMETER
h
P1 HOURMETER
1 2
3
4
SP17 SP17
1 2
SP20 SP20
1 2
1
2
SP16 SP16
1 2
X209 X209
1
2
X98 X98
1
2
1
2
L9
VALVE S9, HOPPER LOWER L9
VALVE S9, HOPPER LOWER
1 2
S22
SWITCH, BRAKE
S22
SWITCH, BRAKE
2 1
SP4 SP4
1
1
1
2
M
M4
PUMP, MISTING
M
M4
PUMP, MISTING
- +
SP11 SP11
1 2
X47 X47
A
B
C
S3
SWITCH, LOW LP PRESSURE
S3
SWITCH, LOW LP PRESSURE
1 2
<NOTE> <NOTE>
WIRING SCHEMATIC 1 of 3
ELECTRICAL SYSTEM
revised 8/09