Nidec LEROY-SOMER POWERDRIVE MD2R 100T Installation Manual Download Page 4

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POWERDRIVE MD2R Installation guide

4948 - 2017.11 / d

FOREWORD

This manual describes the installation of

POWERDRIVE MD2R

variable speed drives. It also gives details of all its options and

extensions which the user may choose to suit his requirements.

POWERDRIVE MD2R

MDX-SOFT

Parameter-setting

software

+ PC link cable

MDX-Powerscreen

parameter-setting

interface

Compabloc

• Axial output

- Helical gears

Orthobloc

• Orthogonal output

- Helical bevel gears

Radial

forced

ventilation

IMfinity

motor

LSES-FLSES

LSMV motor

Dyneo® motor

LSRPM-PLSRPM

Brake

Axial forced

ventilation

Encoder/Sensor

Motors

Gearboxes

Motor options

Options

Parameter setting

Standard

• HMI

• High-speed fuses

• RFI filter

• LCL harmonics filter

• Line switch

• Heater kit

• Emergency stop

• Encoder or resolver input

• Additional I/O

• Datalogger

• Fieldbus communication modules

• IP54 Protection

Summary of Contents for LEROY-SOMER POWERDRIVE MD2R 100T

Page 1: ...4948 2017 11 d POWERDRIVE MD2R Installation guide en Reference 60T to 1700T 270TH to 1500TH Low Harmonics Active Front End high power free standing drive solution...

Page 2: ...l that the user takes appropriate precautions against the motor restarting after an unscheduled stop The variable speed drive is designed to be able to supply a motor and the driven machine above its...

Page 3: ...oling of equipment must comply with the specifications in the documentation supplied with the product The variable speed drives must be protected against any excessive stress In particular there must...

Page 4: ...DX Powerscreen parameter setting interface Compabloc Axial output Helical gears Orthobloc Orthogonal output Helical bevel gears Radial forced ventilation IMfinity motor LSES FLSES LSMV motor Dyneo mot...

Page 5: ...ventilation power supply 18 3 1 3 Characteristics of connection terminals 18 3 1 4 Location of power terminal blocks and fuse boards 19 3 1 5 Cables and fuses 22 3 2 Connection of the control 24 3 2 1...

Page 6: ...kit 35 6 TRIPS DIAGNOSTICS 37 6 1 Safety notice 37 6 2 Alarms 37 6 3 Tripping on a safetrip 37 7 MAINTENANCE 41 7 1 Storage 41 7 2 Replacing products 41 7 3 List of spare parts 42 7 3 1 First emergen...

Page 7: ...with flux vector control Cooling Air L Liquid See the corresponding installation manual Depending on the options installed a suffix B or O is added to the product commercial designation See section 2...

Page 8: ...accelerated quickly centrifuges translation of travelling cranes etc Normal duty For normal duty constant torque or centrifugal torque machines fans compressors etc CAUTION In its factory setting the...

Page 9: ...470 500TH 415 400 400 390 500 450 470 550 600TH 580 450 450 490 600 550 630 690 750TH 730 600 550 615 700 700 780 860 900TH 830 700 700 720 900 850 880 1010 1200TH 1120 900 850 900 1000 1100 1180 126...

Page 10: ...35 470T 670 660 585 515 460 800 750 665 585 525 570T 750 715 630 890 815 715 600T 865 865 800 705 635 1090 1050 910 800 720 750T 990 990 915 810 715 1220 1140 1040 920 810 900T 1225 1225 1100 960 860...

Page 11: ...565 1070 950 810 720 640 750T 990 905 825 715 635 1180 1030 940 810 720 900T 1225 1125 975 860 765 1460 1280 1110 980 870 1100T 1375 1225 1075 1570 1390 1220 1400T 1850 1700 1470 2190 1930 1670 1700T...

Page 12: ...TROL BOARD INTERFACE BOARD MAIN CONTROL BOARD INPUT FUSES BOARD GENERAL INFORMATION POWERDRIVE MD2R Installation guide 4948 2017 11 d en 1 5 POWERDRIVE MD2R synoptics POWERDRIVE MD2R are composed of A...

Page 13: ...FUSES REGEN INDUCTOR SINUS FILTER CONTROL CONTROL aR FUSES REGEN INDUCTOR SINUS FILTER PRELOADING CIRCUIT PRELOADING BOARD INTERFACE BOARD REGEN CONTROL BOARD INTERFACE BOARD MAIN CONTROL BOARD INPUT...

Page 14: ...ck that The drive has not been damaged during transport The information on the nameplate is compatible with the power supply 2 2 Handling The centre of gravity may be high up and or off centre so bewa...

Page 15: ...t corrosive gas dripping water and any source of condensation Prevent access by unauthorised personnel POWERDRIVE MD2R must not be installed near flammable materials Ensure that hot air is not being r...

Page 16: ...y Somer The following options can be incorporated into the POWERDRIVE MD2R without affecting its dimensions MD AU1 emergency stop Communication modules Additional I O modules Speed feedback modules H...

Page 17: ...400TH 17 3 500TH 20 7 600TH 26 6 750TH 31 7 900TH 38 1 1200TH 48 6 1500TH 55 2 2 9 Drive ventilation flow rates and noise levels Rating Forced ventilation flow rates m3 hr Noise level with IP21 dBA 6...

Page 18: ...0 V T H 4 0 0 V T 5 0 0 V T H P1 F8 4 0 0 V T 5 0 0 V T H 4 6 0 V T 6 0 0 V T H 4 8 0 V T 6 9 0 V T H P2 P3 P4 P6 P7 P8 Interface board output Power Input S1 Power Input S2 External power input Fan Co...

Page 19: ...948 2017 11 d en 3 1 4 Location of power terminal blocks and fuse boards 1 Inverter control board motor with control terminal block 2 Synchronous rectifier control board 3 Fuse board and external powe...

Page 20: ...220 93 4 x d 11 50 100 PE 220 Px1 Px2 Px3 P1 P2 1 1 1 Px1 Px2 Px3 P1 P2 1 1 1 1 3 2 CONNECTIONS POWERDRIVE MD2R Installation guide 4948 2017 11 d en Rating 340T to 570T and 270TH to 500TH Front side...

Page 21: ...x d 11 50 100 PE 220 Px1 Px2 Px3 P1 P2 1 1 1 Px1 Px2 Px3 P1 P2 1 1 1 Px1 Px2 Px3 P1 P2 1 1 1 Px1 Px2 Px3 P1 P2 1 1 1 CONNECTIONS POWERDRIVE MD2R Installation guide 4948 2017 11 d en Rating 600T to 110...

Page 22: ...it breaker etc This table is given for information only and must under no circumstances be used in place of the current standards IL Maximum line current Ico Continuous output current Rating Main powe...

Page 23: ...cable with a maximum length of 20 m For longer cables take line drops due to the length into account 3 The motor cable cross sections are given for information only for a current corresponding to the...

Page 24: ...PX1 terminal block characteristics 1 10V 10 V internal analog source Accuracy 2 Maximum output current 10 mA 2 AI1 Differential analog input 1 3 AI1 Differential analog input 1 Factory setting 0 10V...

Page 25: ...fuse 2 5 A An external power supply connected to the 24V Ref terminal is used to maintain the control power supply in the event of mains loss 2 DO1 Digital output Factory setting Zero speed Character...

Page 26: ...ntrol block 05 19 High stability modulation Enabled 06 43 Run Stop source Terminals 08 24 DI4 input destination 0000 10 75 Powered by DC bus Yes 11 66 Communication type between drives Rectifier of Re...

Page 27: ...hered to The STO 1 STO 2 inputs are safety components which must be incorporated in the complete system dedicated to machine safety As for any installation the complete machine must be subject to a ri...

Page 28: ...th the standards concerning immunity is very unlikely to be subject to a risk of interference 4 3 Radio frequency interference Emission 4 3 1 General In order to limit motor losses and obtain a low le...

Page 29: ...h power thyristor controlled equipment is connected on the same line as the drive it is essential to ensure that the harmonics generated by the commutation notches do not excessively distort the mains...

Page 30: ...r protective earthing as indicated below The shield must be connected at both ends drive end and motor end connected round the whole circumference U W V PE PE PE Shielding A separate PE protective con...

Page 31: ...EN 61000 4 3 IEC 61000 4 4 Bursts of fast transients Control cable Level 4 industrially hardened EN 61000 4 4 Power cable Level 3 industrial IEC 61000 4 5 Shock waves Power cables Level 4 EN 61000 4...

Page 32: ...D2R includes two control modules A module for actif rectifier A module for motor inverter The HMI is connected to the motor inverter module but it can be connected to the active rectifier module for i...

Page 33: ...ns are available Fast commissioning File saving Comparison of 2 files or one file with the factory settings Printing of a complete file or differences compared to the factory settings Supervision Diag...

Page 34: ...vailable on POWERDRIVE MD2R MDX CM MODBUS Modbus RTU RS485 232 MDX CM ETHERNET Modbus TCP Ethernet MDX CM ETHERNET IP EtherNet IP MDX CM PROFIBUS Profibus DP V1 MDX CM PROFINET ProfiNet For more detai...

Page 35: ...al current POWERDRIVEMD2R rating Switch Reference Ith 400V A Ith 690V A Number of operations 100T to 150T QS3P_250A 250 250 10 000 180T 220T QS3P_400A 400 400 5 000 270TH 340TH 270T 340T QS3P_630A 630...

Page 36: ...T 400T 570T 600T 900T 1500TH MDX IO 24VDC DO2 600T 750T 400TH 1200TH 1500TH 1100T 900TH 270TH 340TH 750T 750TH 500TH MONTE SUR L APAx CARTE REDRESSEUR P8 fuses board Carte fusibles P7 APAC P8 P7 fuses...

Page 37: ...ample indicates trip no 1 indicates trip no 101 After consulting the table follow the procedure below Make sure that the drive is disabled STO 1 and STO 2 terminals open Isolate the drive power supply...

Page 38: ...motor and cable insulation 10 Th rectifier Not used 11 Encoder rot The measured position does not vary only if a feedback speed option is present Check the encoder wiring Check that the motor shaft t...

Page 39: ...tion of the fieldbus during operation or timing error Check the fieldbus connections Check that parameter 15 07 is compatible with the timing of requests from the master 35 STO inputs Simultaneous ope...

Page 40: ...with the motor current level 59 IGBT W overheating Overheating of phase W IGBTs 60 Diagnostic Problem detected during the control and interface boards test the power test or during the self test Check...

Page 41: ...drive and disconnect the motor There are very few maintenance and repair operations to be performed by the user on POWERDRIVE MD2R drives Regular servicing operations are described below Servicing Pri...

Page 42: ...KITSPMD2R340T MD2R 400T KITSPMD2R400T MD2R 470T KITSPMD2R470T MD2R 570T KITSPMD2R570T MD2R 600T KITSPMD2R600T MD2R 750T KITSPMD2R750T MD2R 900T KITSPMD2R900T Other ratings Consult LS Each kit is compo...

Page 43: ...an 600T to 900T 12 31 Top panel fan 60T to 150T 1 BLOCVFTOIT Top panel fan 270T to 570T 3 Top panel fan 600T to 900T 4 7 3 5 Power modules Line contactors SF capacitors Power high speed fuse Rating Po...

Page 44: ...Remote control fuses Input protection board See 3 1 1 Board reference T rating PEF28ANE000A TH rating PEF280NL000A F1 F2 F3 F4 F5 F6 F9 F7 PX4 4 6 0 V T 6 0 0 V T H 4 8 0 V T 6 9 0 V T H 4 0 0 V T 5 0...

Page 45: ...999FU015 PEL999FU015 900T PEL100FG000 PEL100FG000 PEL100FG000 PEL100FG000 PEL999FU006 PEL999FU006 1100T Consult Leroy Somer 1400T 270TH PEL050FG000 PEL050FG000 PEL450FU000 340TH Consult Leroy Somer PE...

Page 46: ...3 36 35 34 41 2 6 10 30 31 20 40 25 27 28 29 33 34 35 36 41 MAINTENANCE POWERDRIVE MD2R Installation guide 4948 2017 11 d en 7 4 Location of components integrated in the POWERDRIVE cabinet Rating 60 t...

Page 47: ...47 2 10 30 31 20 40 25 27 33 36 35 6 MAINTENANCE POWERDRIVE MD2R Installation guide 4948 2017 11 d en Other Ratings...

Page 48: ...Moteurs Leroy Somer Headquarter Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Limited company with capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com IMP 297 NO 640...

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