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MAINTENANCE

POWERDRIVE MD2CS Installation guide

4946       - 2017.12 / c

en

7 - MAINTENANCE

•  All work relating to installation, commissioning 

and maintenance must be carried out by 

experienced, qualified personnel.

•  When a trip detected by the drive causes the motor to 

stop, fatal residual voltages remain on the terminals and 

in the drive. 

•  The drive stop function does not protect against high 

voltages on the terminal blocks.

•  Before carrying out any work on the drive or the motor, 

disconnect and padlock the isolating switch in the 

switchboard.

•  When the drive controls a permanent magnet motor, 

the isolating switch between the drive and the motor 

must be open to avoid the risk of motor voltage feedback. 

If there is no isolating switch, make sure the machine 

shaft is jammed to prevent it turning while work is carried 

out.

• After the drive is switched off, the external control 

circuits can still be active and presents dangerous 

voltage. Check that these circuits are powered down 

before working on the control cables. 

•  Ensure that the DC bus voltage is below 40V before 

carrying out any work (the control board power-on 

indicator LED must be off). 

•  After the drive has been operated, keep away from the 

heatsink as it may be very hot (70°C).

•  After working on the motor, check that the phase order 

is correct when re-connecting the motor cables.

• Before performing high voltage tests or voltage 

withstand tests on the motor, switch off the drive and 

disconnect the motor.

There are very few maintenance and repair operations to be 

performed by the user on 

POWERDRIVE MD2CS

 drives. 

Regular servicing operations are described below.

•  Servicing

Printed circuits and drive components do not normally 

require any maintenance. Contact your vendor or the nearest 

approved repair company in the event of a problem.

CAUTION:

Do not dismantle the printed circuits while the drive 

is still under warranty, as this immediately makes the 

warranty null and void.

Do not touch the integrated circuits or the microprocessor 

with your fingers (ESD risk).

From time to time, with the drive powered down, check that 

the power connections are correctly tightened. 

•  Preventive maintenance

Device

Action

Frequency

Power connections

Check 

tightness

1 year

7.1 - Storage

The 

POWERDRIVE MD2CS

 incorporates aluminium 

electrolytic capacitors.

If the drive has been stored for more than 12 months, it must 

therefore be switched on for 5 hrs at the rated operating 

voltage, and this operation must be repeated every 6 months.

If the drive has been stored for more than 36 months, the 

capacitors must be reformed.

This consists of gradually applying a DC voltage to the banks 

of capacitors, until voltage values close to the rated voltages 

are achieved, while ensuring that the dissipated power 

does not exceed the maximum values authorised by the 

manufacturer.

An instruction sheet is available - please contact your local 

technical support.

7.2 - Replacing products

CAUTION:

Products must be returned in their original packaging or 

in similar packaging, to prevent them being damaged. 

Otherwise, replacement under warranty could be refused.

7.3 - List of spare parts

7.3.1 - Electronic PCB

Rep.

Description

LS code

3

Control board

PEF400NB000A

4

Distribution board 60T to 150T

PEF190NE000A

Distribution board 

ratings 180T to 570T

ratings 270TH to 500TH

PEF720NG000

5

Rating indentification Board

Consult. LS

7

Interface board 60T to 270T

PEF400NE001A

Interface board 340T to 570T

PEF400NE003A

Interface board 270TH to 500TH

PEF280NE100A

9

Voltage sensing Board

PEF280NH000A

26

Control board terminal blocs

KITCTRLTERM

7.3.2 - Fuses on the PEF720NH000 DC bus 

measurement board (key 6)

These fuses are placed under the power bridge capacitor 

banks, on top of the control block.

Fuse

Size

Type

Value

LS code

Fuse kit

F1

6 x 32

FA

2 A/660 V

PEL002FU004

EDA002LF005

F2

Summary of Contents for Leroy-Somer POWERDRIVE MD2CS

Page 1: ...4946 2017 12 c POWERDRIVE MD2CS Installation guide en Reference 60T to 570T 270TH to 500TH High power IP00 drive solution...

Page 2: ...ial that the user takes appropriate precautions against the motor restarting after an unscheduled stop The variable speed drive is designed to be able to supply a motor and the driven machine above it...

Page 3: ...nt must comply with the specifications in the manual supplied with the product Variable speed drives must be protected against any excessive stress In particular there must be no damage to parts and o...

Page 4: ...ES FLSES LSMV motor Dyneo motor LSRPM PLSRPM Brake Axial forced ventilation Encoder Sensor Motors Gearboxes Motor options Options Parameter setting Standard This manual describes the installation of P...

Page 5: ...ced ventilation power supply 18 3 1 2 Characteristics of connection terminals 18 3 1 3 Location of power terminal blocks and recommanded cabling 19 3 1 4 Cables and fuses 22 3 2 Connection of the cont...

Page 6: ...I O options 34 5 3 RFI filters 35 5 3 1 General 35 5 3 2 Weight and dimensions 35 5 4 Mains chokes 36 5 4 1 Weight and dimensions 36 5 5 Associated braking module and resistors 36 5 5 1 Braking module...

Page 7: ...s Rating in kVA 3 phase power supply T 400 to 480V TH 525 to 690V Modular variable speed drive with flux rotor control Nameplate ENTREE INPUT Ph V V Hz Hz I A 3 400 480 50 60 295 TYPE S N 09999999999...

Page 8: ...seconds Heavy duty For heavy duty constant torque machines presses grinders hoisting etc and all applications where significant inertia has to be accelerated quickly centrifuges translation of travell...

Page 9: ...ed to be used with a line reactor connected on terminals L1 L2 L3 see 3 1 3 Line reactor Network 400V 50Hz or 460V 60Hz POWERDRIVE MD2CS ratings 60T 75T 100T 120T 150T 180T 220T 270T 340T 400T 470T 57...

Page 10: ...430 650 650 605 545 490 470T 670 670 640 570 515 800 800 725 650 585 570T 750 750 660 915 880 750 460 480 V mains supply 60T 92 92 92 90 82 112 112 112 102 93 75T 118 118 110 100 90 142 142 125 112 1...

Page 11: ...650 575 515 460 780 740 655 585 525 570T 750 685 630 890 780 715 460 480 V mains supply 60T 90 90 90 80 75 112 112 103 94 86 75T 115 115 100 90 80 142 130 115 103 93 100T 140 140 125 110 100 175 160...

Page 12: ...re In this case the installation must be approved In atmospheres where condensation may form install a heating system to be switched off when the drive is operating It is advisable to control the heat...

Page 13: ...TION POWERDRIVE MD2CS Installation guide 4946 2017 12 c en 2 3 Dimensions and weight 2 3 1 Drive ratings 60T to 150T Dimensions in mm POWERDRIVE MD2CS rating 60T 75T 100T 120T 150T A mm 716 786 B mm 2...

Page 14: ...14 MECHANICAL INSTALLATION POWERDRIVE MD2CS Installation guide 4946 2017 12 c en 2 3 2 Drive ratings 180T to 270T Dimensions in mm POWERDRIVE MD2CS rating 180T 220T 270T Weight kg 76...

Page 15: ...CS Installation guide 4946 2017 12 c en 2 3 3 Drive ratings 340T to 570T and 270TH to 500TH Dimensions in mm POWERDRIVE MD2CS rating 340T 400T 470T 570T 270TH 340TH 400TH 500TH C te A 130 52 52 52 52...

Page 16: ...ated below WARNING To ensure correct operation of the drive it is essential to follow the instructions given below 2 4 2 Air flow Comply with the min max dimensions of the ventilation grids given on t...

Page 17: ...ion add ventilation on the cabinet roof e g for a cabinet 600x600 add further ventilation of at least 225 m3 hr The optional braking resistor must be located outside the cabinet but as close as possib...

Page 18: ...1 1 Electronics and forced ventilation power supply The control electronics and forced ventilation units are supplied through a single phase transformer whose primary is connected to terminals L1 L2...

Page 19: ...CONNECT EARTH GROUND CONNECTIONS POWERDRIVE MD2CS Installation guide 4946 2017 12 c en 3 1 3 Location of power terminal blocks and recommanded cabling 3 1 3 1 Ratings 60T to 150T Connections for brak...

Page 20: ...0VA VF U V W PE PE PE DC DC 230V 50Hz DO NOT CONNECT EARTH GROUND SDR CONNECTIONS POWERDRIVE MD2CS Installation guide 4946 2017 12 c en 3 1 3 2 Ratings 180T to 270T Resquested line reactor See 5 Conne...

Page 21: ...OUND CONNECTIONS POWERDRIVE MD2CS Installation guide 4946 2017 12 c en 3 1 3 3 Ratings 340T to 570T and 270TH to 500TH Resquested line reactor See 5 Connections for braking option See 5 6 Surge protec...

Page 22: ...PE 100T Heavy 140 160 250 3x50 PE 120 160 250 200 3x50 PE 142 3x50 PE Normal 170 200 315 3x70 PE 150 200 250 225 3x70 PE 175 3x70 PE 120T Heavy 170 200 315 3x70 PE 150 200 250 225 3x70 PE 170 3x70 PE...

Page 23: ...C type circuit breaker etc suitable for the installation configuration and located at the start of the line 2 The recommended AC supply cable cross sections have been determined for single core cable...

Page 24: ...1 PX1 terminal block characteristics 1 10V 10 V internal analog source Accuracy 2 Maximum output current 10 mA 2 AI1 Differential analog input 1 3 AI1 Differential analog input 1 Factory setting 0 10V...

Page 25: ...d fuse 2 5 A An external power supply connected to the 24V Ref terminal is used to maintain the control power supply in the event of mains loss 2 DO1 Digital output Factory setting Zero speed Characte...

Page 26: ...actory settings default parameter settings The STO 1 and STO 2 inputs must be closed before giving a run command If the motor thermal sensor needs to be connected to DI1 PTC set Mtr 06 05 70 Drive ter...

Page 27: ...dhered to The STO 1 STO 2 inputs are safety components which must be incorporated in the complete system dedicated to machine safety As for any installation the complete machine must be subject to a r...

Page 28: ...ce is defined by its ability to operate in an environment which is contaminated by external elements or by its electrical connections 4 2 2 Standards Each device must undergo a series of standard test...

Page 29: ...mains voltage and do not create voltage peaks with amplitude higher than 2 x mains Vrms If this is the case it is essential to take corrective measures by inserting a choke in the line supplying the...

Page 30: ...or protective earthing as indicated below The shield must be connected at both ends drive end and motor end connected round the whole circumference U W V PE PE PE Shielding A separate PE protective co...

Page 31: ...asing Level 3 industrial EN 61000 4 3 IEC 61000 4 4 Bursts of fast transients Control cable Level 4 industrially hardened EN 61000 4 4 Power cable Level 3 industrial IEC 61000 4 5 Shock waves Power ca...

Page 32: ...unted in the front of a cabinet IP65 NEMA 4 mounting It is fixed by 4 screws tightening 2 Nm Cut out drawing 93 mm 102 mm 119 mm 128 mm 5 PARAMETER SETTING INTERFACE AND OPTIONS 5 1 Optionnal Paramete...

Page 33: ...t to read mode The buttons are used to scroll through the all parameters required for supervision and diagnostics Motor current Motor frequency Motor voltage Analog I O levels Digital I O states Logic...

Page 34: ...IVE MD2CS MDX CM MODBUS Modbus RTU RS485 232 MDX CM ETHERNET Modbus TCP Ethernet MDX CM ETHERNET IP EtherNet IP MDX CM PROFIBUS Profibus DP V1 MDX CM PROFINET ProfiNet For more details consult the spe...

Page 35: ...T to 400T FN 3359 HV 600 657 6 44 400TH to 500TH 470T and 570T FN 3359 HV 1000 1095 6 60 CAUTION The specific design of these filters makes it possible to connect to IT power supplies The installer sh...

Page 36: ...650 ST 0 055 436 356 258 240 175 2x 13 110 800 ST 0 045 468 350 279 250 167 2x 13 120 912 ST 0 035 410 420 299 325 228 2x 13 85 340 ST 0 21 500 480 335 300 225 12 180 480 ST 0 14 420 440 340 250 200...

Page 37: ...mation warning of the presence of high temperature must be affixed to the resistor The installation of the braking resistor must not damage neighbouring components with its heat dissipation Dimensions...

Page 38: ...higher than 100 only the last 2 digits are displayed with a point displayed on both LEDs to indicate the hundred Example indicates trip no 1 indicates trip no 101 After consulting the table follow the...

Page 39: ...h Clean the cabinet dust filters Check the drive external and internal fans are working correctly Check that the product air inlet temperature is not outside the limits 11 Encoder rot The measured pos...

Page 40: ...connection of the fieldbus during operation or timing error Check the fieldbus connections Check that parameter 15 07 is compatible with the timing of requests from the master 35 STO inputs Simultaneo...

Page 41: ...atible with the motor current level 59 IGBT W overheating Overheating of phase W IGBTs 60 Diagnostic Problem detected during the control and interface boards test the power test or during the self tes...

Page 42: ...UTION Do not dismantle the printed circuits while the drive is still under warranty as this immediately makes the warranty null and void Do not touch the integrated circuits or the microprocessor with...

Page 43: ...0TH 1 LSRDG 690V Inverter module Rating Qty LS code 60T 1 RDMPOA 75T 1 MPOC 100T 1 RDMPOD 120T 1 MPOE 150T 1 RDMPOF 180T 3 MPOG 220T 3 MPOH 270T 3 RDMPOI 340T 3 LSPPI 400T 3 LSPPJ 470T 3 LSPPN 570T 3...

Page 44: ...Moteurs Leroy Somer Headquarter Boulevard Marcellin Leroy CS 10015 16915 ANGOUL ME Cedex 9 Limited company with capital of 65 800 512 RCS Angoul me 338 567 258 www leroy somer com IMP 297 NO 637...

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