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TRACE

MATE II-CTR

Chapter 4 Operation

4.2

High Temperature Alarm Setpoint: If the jumper is at HT
position, the Setpoint Number is interpreted as the high
temperature alarm setpoint in °C or °F for the selected
heater. The factory default value is 100°C.
Ground Fault Trip Alarm Setpoint: If the jumper at GF
position, the Setpoint Number is interpreted as the ground
fault trip alarm setpoint in mA for the selected heater. The
factory default value is 30 mA.
Current Fail Alarm Setpoint: If the jumper is at AMP
position, the Setpoint Number divided by 10 is inter-
preted as the current fail alarm setpoint in A for the
selected heater. The factory default value is 0.3 A.

NONE: If the jumper is at NONE position, the Setpoint
Number has no meaning to any heater.

Once the jumper is at NONE position, all the adjusted
setpoints will be saved in EEPROM which means that
their values will not be changed even after power off.

It would be very helpful to use the setpoint messages on
the LCD display to verify if the desired setpoint has been
properly set or not.
1. For heater x’s setpoint, the message is “SPx = ---°C”,
or “SPx = ---°F”. Where, x refers to the heater number. It
could be either 1 or 2. This message would be the sole
message on the display if JP1 is at SP position.
2. For heater x’s low temperature alarm setpoint, the
message is “LT SPx = ---°C”, or “LT SPx = ---°F”. This
message would be the sole message on the display if JP1
is at LT position.
3. For heater x’s high temperature alarm setpoint, the
message is “HT SPx = ---°C”, or “HT SPx = ---°F”. This
message would be the sole message on the display if JP1
is at HT position.
4. For heater x’s current fail alarm setpoint, the message
is “AMP SPx = --- A”. This message would be the sole
message on the display if JP1 is at AMP position.
5. For heater x’s ground fault trip alarm setpoint, the
message is “GF SPx = --- mA”. This message would be
the sole message on the display if JP1 is at GF position.
6. If JP1 is at NONE position, the messages such as
system measurements, setpoint values, heater on/off and
alarm status will be continously cycled through on the
LCD display.

to the factory for service.
Heater On Indicator: Whenever a heater is on, the green
HTR ON indicator LED will be on if the heater is
selected by S12, refer to Figure 2.1. This is useful for
checking correct operation of the control. If the ground
fault alarm light or RTD fail alarm light is on, the heater
will not switch on even if the actual temperature is below
the setpoint.

Alarm Reset

The low/high temperature and RTD fail alarms reset as
soon as the condition disappears. The ground fault trip
and current fail alarm are latched alarms. A latched alarm
will remain even if the alarm condition disappears. To
reset the latched alarms, remove heater 1’s incoming
power for a few seconds by opening and reclosing the
circuit breaker. Provided the alarm conditions are no
longer present, the alarms should all be reset when power
is re-applied. It is also possible to use S11 to reset the
latched alarms on the selected heater. To do that, first use
S12 to select the heater, and then momentarily switch S11
towards its ON position ( refer to Figure 2.1 ).

Heater Setpoint and Alarm Setpoints

As stated in chapter 2, five setpoints can be adjusted by
properly setting up S1-9, S10, S12 and JP1 ( refer to
Figure 2.1 ). S1-9 consisits of 9 switches. They are S1,
S2, S3, S4, S5, S6, S7, S8 and S9. These 9 switches
generate a Setpoint Number in a range of 0-511. The
exact value of this Setpoint Number equals the sum of the
contributions from each switch. If a switch is in ON
position, its contribution to the Setpoint Number equals
its labelled value on the board. Otherwise, its contribution
is zero. For example, if all 9 switches are all in ON
position, Setpoint Number = 1 + 2 + 4 + 8 + 16 + 32 + 64
+ 128 + 256 = 511. If only switches S3 and S5 are in ON
position, Setpoint Number = 0 + 0 + 4 + 0 + 16 + 0 + 0 +
0 + 0 = 20.
Whether the Setpoint Number is for heater 1 or heater 2
depends on the position of switch S12.
Depending on the jumper position of JP1, the Setpoint
Number generated by S1-9 can be interpreted as either
heater setpoint, or low temperature alarm setpoint, or high
temperature alarm setpoint, or ground fault trip alarm
setpoint, or current fail alarm setpoint.
Heater Setpoint: If the jumper is at SP position, the
Setpoint Number is interpreted as the heater setpoint for
the selected heater. Whether the setpoint is in °C or °F
depends on the position of S10 ( refer to Figure 2.1 ). The
factory default value is 20°C.
Low Temperature Alarm Setpoint: If the jumper is at LT
position, the Setpoint Number is interpreted as the low
temperature alarm setpoint in °C or °F for the selected
heater. The factory default value is 5°C.

Summary of Contents for TRACEMATE II-CTR

Page 1: ...TRACEMATE II CTR OPERATOR S MANUAL ELECTRONIC THERMOSTAT ...

Page 2: ... 3 Ground Connection 2 3 RTD Sensor Wiring 2 3 Alarm Wiring 2 4 3 Applications 3 1 Mechanical Thermostat Replacement 3 1 Remote Zone Alarm 3 1 Alarm Annunciator 3 1 Local Alarm 3 1 Switching Requirements 3 1 4 Operation 4 1 Alarms 4 1 Alarm Contacts 4 1 Alarm Messages 4 1 Alarm Indicators 4 1 Status Indicators 4 1 Alarm Reset 4 2 Heater Setpoint and Alarm Setpoints 4 2 5 Testing 5 1 Troubleshootin...

Page 3: ...ve alarm package which includes LCD displaymessages and LED indicators for quick fault identification and a ground fault trip to minimize fire hazards Bycombining the control system monitoring and testing requirements of a heat trace control system into a general purpose control the TraceMate II CTR makes it possible to significantly upgrade systems at low installed cost In addition it is very fle...

Page 4: ...ting Range TM 2SIH1 RTD 40 C to 50 C TM 2SIH1 RTD 240V 40 C to 50 C TM 2DIH2 RTD 208 240V 40 C to 50 C TM 2SIH1 RTD 277V 40 C to 50 C LCD display 20 C to 50 C Heater current derated Conformal Coating Boards conformal coated for hostile environments Altitude 0 2000m User Definable Options Heater Setpoint Low Temperature Alarm Setpoint High Temperature Alarm Setpoint 0 C 511 C 1 C steps 0 F 511 F 1 ...

Page 5: ...ber generated by S1 9 is interpreted as high temperature alarm setpoint in C or F for the selected heater GF Setpoint Number generated by S1 9 is interpreted as ground fault trip alarm setpoint in mA for the selected heater AMP Setpoint Number generated by S1 9 is divided by10 and interpreted as current fail alarm setpoint in A for the selected heater SP Setpoint Number generated byS1 9 is interpr...

Page 6: ...aceMate II CTR Controls and Indicators Figure 2 2 Typical Wiring Diagram 30VDC 0 1A 500mW MAX LOCAL ALARM 12 277VAC 0 5A 277VAC MAX 0 1A 30VDC MAX 0 5A 277VAC MAX 0 1A 30VDC MAX GF CT1 AMP CT1 RTD1 GND STUD DC NC ALM AMP CT2 RTD2 NO COM NC HEATER 1 RTD 1 PIPE ...

Page 7: ...e C 6 30 50 8 30 40 10 24 50 12 16 50 The supply voltage must be single pole 120VAC for TM 2SIH1 RTD single pole 240VAC for TM 2SIH1 RTD 240V dual pole 208 240VAC for TM 2DIH2 RTD 208 240V and single pole 277VAC for TM 2SIH1 RTD 277V Wiring methods must conform to Class 1 Division II or Class 1 Zone II requirements Heater Wiring Connect heating cable wiring to terminals 3 4 for heater 1 and 19 20 ...

Page 8: ...on output rated 30Vdc 100mA 500mW max The Form C dry alarm contact is rated 0 5A 277Vac 0 1A30Vdc max These alarm outputs are designed to interface to annunciator panels PLC or DCS Figure 2 5 Enclosure and Mounting Dimensions Warning Explosion Hazard Substitution of components may impair suitability for Class 1 Division 2 or Class 1 Zone 2 Warning Explosion Hazard Do not disconnect equipment unles...

Page 9: ...sonnel can be dispatched to the area The heat trace point with a problem can be identified by the alarm messages on the LCD display For a fast diagnosis and repair the alarm message on the displayand the status LED indicators in the TraceMate II CTR identify the exact nature of the problem This simple connection minimizes control room panel space allowing a few LCD displays and indicators to cover...

Page 10: ... very important that the alarm outputs be used so corrective action can be taken quicklyenough to prevent a process shutdown due to the loss of heat to a pipe Ground fault detection only works with resistance or solidly grounded systems If the system is ungrounded it must be grounded or an artificial ground must be created by means of a zip zag transformer Once a ground fault condition is detected...

Page 11: ...o Figure 2 1 This is useful for checking correct operation of the control If the ground fault alarm light or RTD fail alarm light is on the heater will not switch on even if the actual temperature is below the setpoint Alarm Reset The low high temperature and RTD fail alarms reset as soon as the condition disappears The ground fault trip and current fail alarm are latched alarms A latched alarm wi...

Page 12: ... installed or for periodic maintenance checks system operation can be verified by adjusting the heater setpoint 2 C above and below a known temperature on the RTD input to see if the heater turns on and off For example if the RTD input temperature is 25 C setting the heater setpoint to 27 C will force the heater on and conversely a 23 C setpoint will force the heater off By substituting a known re...

Page 13: ...y the ground fault sensor as a ground fault Size the resistor according to the table to ensure sufficient ground fault current of 30mA 25 Heater Voltage 110 240 277 AC Volts Resistance 2700 6200 6800 Ohms Wattage 5 10 15 Watts Voltage Rating 250 500 500 DC Volts 4 Applypower The ground fault indicator should come on after a short delay It should not be possible to turn on the heater even if the ac...

Page 14: ...OVIDED FOR IN WRITING IN THIS WAR RANTY EACH CONTROL IS PROVIDED WITHOUT ANY WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED IN PARTICULAR WITH OUT LIMITING THE GENERALITY OF THE FOREGOING THE FOLLOW ING IMPLIED WARRANTIES AND CONDITIONS ARE EXPRESSLY DIS CLAIMED a ANY IMPLIED WARRANTY OR CONDITION THAT THE CON TROL WILL MEET YOUR REQUIREMENTS b ANY IMPLIED WARRANTY OR CONDITION THAT THE OP ERATI...

Page 15: ...TRACEMATE II CRT ELECTRONIC THERMOSTAT P N 1501 0014 TM II CTR 08 07 Printed in Canada Nextron Corporation 6120 11th Street S E Calgary Alberta T2H 2L7 Tel 403 735 9555 Fax 403 735 9559 ...

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