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11

FORM NO. L-20191-F-1202

PARTS REPLACEMENT - PISTON BEARING AND O-RING SEALS

NOTE: The following sections are arranged by model.
Verify that you are in the correct section for your model.

FMCBE 110-14, 130-19 AND 130-24

NOTE: Refer to Figure 11 for steps 1-3.

1.

Remove the four Socket Head Cap Screws (Item
14) and separate the Air Chamber (Item 13) from
the Housing (Item 7).

2.

Remove the four Socket Head Cap Screws (Item
14) securing the Male Pilot (Item 21) to the Air
Chamber (Item 13).

3.

Remove the Male Pilot (Item 21) and Stub Shaft
(Item 24) from the Air Chamber (Item 13).

Use caution and

always wear safety

goggles when working

with spring or tension

loaded fasteners or

devices such as

retaining ring.

WARNING

NOTE: Refer to Figure 12 for steps 4-20.

4.

Remove the Retaining Ring (Item 6) from the
Splined Disc (Item 9).

5.

Press the Splined Disc (Item 9) from the Bearing
(Item 2).

6.

Remove the Piston (Item 16) from the Air Chamber
(Item 13).

7.

Remove the Retaining Ring (Item 3) from the Piston.

8.

Remove the O-ring Seals (Items 15 and 17) from
the Piston (Item 16) and Air Chamber (Item 2).

9.

Press the Bearing (Item 2) out of the Piston (Item 16).

10. Clean the bearing bore of the Piston with fresh

safety solvent, making sure all old Loctite

®

 residue

is removed.

11. Apply an adequate amount of Loctite

®

 680 to evenly

coat the outer race of the new Bearing (Item 13).

12. Carefully align the outer race of the new Bearing

(Item 2) with the bore of the Piston (Item 16).

13. Supporting the Piston (Item 16) and pressing on the

outer race of the new Bearing (Item 2), press the
new Bearing into the Piston (See Figure 12).

14. Reinstall the Retaining Ring (Item 3), securing the

Bearing to the Piston (See Figure 12).

15. Coat the o-ring contact surfaces of the Air Cham-

ber, Piston, and the O-ring seals with a thin film of
o-ring lubricant and install the new O-ring Seals
(Items 15 and 17).

Figure 11

Figure 11

Figure 11

Figure 11

Figure 11

7

13

14

24

21

14

Figure 12

Figure 12

Figure 12

Figure 12

Figure 12

9

13

15

6

2

16

17

3

16. Slide the Piston (Item 16)  into the Air Chamber

(Item 13).

17. Support the inner race of the Bearing (Item 2) and

press the Splined Disc (Item 9) into the Bearing and
Piston.

18. Reinstall the Retaining Ring (Item 6) that secures

the Splined Disc to the Bearing.

19. Apply a drop of Loctite

®

 242 to the threads of the

Socket Head Cap Screws (Item 14).

20. Reinstall and tighten the four Socket Head Cap

Screws (Item 14), securing the Air chamber to the
Housing to 14.2 Nm [10.5 in-lb] for FMCBE 110-
14 and 33.2 Nm [24.5 ft-lb] for FMCBE 130-19
and 130-24.

®

DIST. AUTORIZADO

MEX (55) 53 63 23 31
QRO (442) 1 95 72 60

MTY (81) 83 54 10 18
[email protected]

Summary of Contents for AIR CHAMP FMCBE 110-14

Page 1: ...anslations of this user manual Visite www nexengroup com para ver traducciones de este manual del usuario Consulter www nexengroup com pour toute traduction de ce pr sent manuel Besuchen Sie bitte www...

Page 2: ...5900 www nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual carefully before installation and opera...

Page 3: ...ng and O ring Seals FMCBE 110 14 130 19 and 130 24 12 Piston Bearing and O ring Seals FMCBE 7 28 8 38 and 8 42 13 Male Pilot Bearing and O ring Seals FMCBE 7 28 8 38 and 8 42 14 Piston Bearing and O r...

Page 4: ...E using customer supplied socket head cap screws and lock washers See Figure 2 6 Align the hole in the FMCBE Housing with the Set Screw in the Drive Disc 7 Tighten the Set Screw and install the Plug S...

Page 5: ...ed 2 to the clutch See Figure 4 2 Connect the brake air supply line to the port marked 5 and the clutch air supply line to the port marked 3 See Figure 4 3 WAY CONTROL VALVES 1 Install a 3 Way N O Con...

Page 6: ...RICATOR DRIP RATE SETTINGS NOTE These Settings are for Nexen supplied lubricators If you are not using a Nexen lubricator calibration must replicate the following procedure 1 Close and disconnect the...

Page 7: ...e t s u a h x e n U n o i t c n u f l a m d n a n o i t c n u f l a m e v l a v l o r t n o c a r o f k c e h C y r a s s e c e n f i e v l a v l o r t n o c e h t e c a l p e r e n i l p S t f a h S...

Page 8: ...the second new split Friction Facing Item 11 and new Flat Head Screws Item 12 See Figure 8 8 Tighten the six new Flat head Screws Item 12 to the recommended torque See Table 1 9 Apply a drop of Locti...

Page 9: ...of the Housing Item 7 with fresh safety solvent making sure all old Loctite residue is removed 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 2 8 Care...

Page 10: ...ter race of the new Bearing Item 2 press the new Bearing into the Female Pilot 10 Reinstall the Retaining Ring Item 3 11 Support the inner race of the new Bearing Item 2 and press the Drive Disc Item...

Page 11: ...octite residue is removed 11 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 13 12 Carefully align the outer race of the new Bearing Item 2 with the bore...

Page 12: ...Shaft Item 24 9 Apply an adequate amount of Loctite 680 to evenly coat the outer race of new the Bearing Item 23 10 Carefully align the outer race of the new Bearing Item 23 with the bore of the Male...

Page 13: ...e outer race of the new Bearing Item 2 14 Carefully align the outer race of the new Bearing Item 2 with the bore of the Piston 15 Supporting the Piston Item 17 and pressing on the outer race of the ne...

Page 14: ...press a new Bearing and Stub Shaft into the Male Pilot 12 While supporting both the Stub Shaft and Male Pilot and pressing on both the inner and outer races of the new Bearing press a new Bearing into...

Page 15: ...re of the piston with fresh safety solvent making sure all old Loctite residue is removed 13 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 18 14 Careful...

Page 16: ...m 29 with the bore of the Male Pilot Item 27 13 Supporting the Male Pilot Item 27 and pressing on the outer race of the new Bearing Item 29 press the new Bearing into the Male Pilot 14 Reinstall Retai...

Page 17: ...t making sure all old Loctite residue is removed 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 19 8 Carefully align the outer race of the new Bearing...

Page 18: ...g ring WARNING 2 Remove the Retaining Ring Item 28 from the output end of the Input Unit 3 Fully supporting the Flange Item 35 press the Shaft Item 36 out of the Input Unit NOTE Bearing Item 29 will c...

Page 19: ...t S 1 2 1 2 8 0 5 M w e r c S d a e H t a l F 2 1 5 2 t x E g n i R g n i n i a t e R 1 3 1 r e b m a h C r i A 1 6 2 n w o h S t o N y e K 1 4 1 0 1 6 M w e r c S p a C d a e H t e k c o S 8 7 2 w e...

Page 20: ...0 2 n i P g n i r p S d e t t o l S 1 7 g n i s u o H 1 1 2 t o l i P e l a M 1 8 0 1 6 M w e r c S p a C d a e H t e k c o S 4 2 2 t n I g n i R g n i n i a t e R 2 9 c s i D d e n i l p S 1 3 2 1 g...

Page 21: ...t e k c o S 2 1 8 2 t n I g n i R g n i n i a t e R 1 9 c s i D d e n i l p S 1 9 2 1 g n i r a e B 2 1 1 2 g n i c a F n o i t c i r F 2 1 3 t f a h S b u t S 1 2 1 2 0 1 6 M w e r c S d a e H t a l...

Page 22: ...n i P g n i r p S d e t t o l S 1 8 5 2 1 8 M w e r c S p a C d a e H t e k c o S 2 1 7 2 t o l i P e l a M 1 9 c s i D d e n i l p S 1 8 2 t n I g n i R g n i n i a t e R 1 1 1 2 g n i c a F n o i t...

Page 23: ...e t t o l S 1 7 g n i s u o H 1 7 2 t o l i P e l a M 1 8 5 1 0 1 M w e r c S p a C d a e H t e k c o S 2 1 8 2 t n I g n i R g n i n i a t e R 2 9 c s i D d e n i l p S 1 9 2 1 g n i r a e B 2 1 1 2...

Page 24: ...e t t o l S 1 7 g n i s u o H 1 7 2 t o l i P e l a M 1 8 5 1 0 1 M w e r c S p a C d a e H t e k c o S 2 1 8 2 t n I g n i R g n i n i a t e R 1 9 c s i D d e n i l p S 1 9 2 1 g n i r a e B 2 1 1 2...

Page 25: ...tem found in Repair Kit 801429 30 31 28 25 27 19 29 Figure 3 Figure 3 Figure 3 Figure 3 Figure 30 0 0 0 0 MODELS 7 28 7 38 8 38 AND 8 42 M E T I N O I T P I R C S E D Y T Q 8 2 t n I g n i R g n i n i...

Page 26: ...OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the term consequential damages shall include lost p...

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