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FORM NO. L-20191-F-1202

18

NOTE: Do not reuse the old bearing. Applying force to
the inner bearing race to remove a bearing help by the
outer race causes damage to the bearing.

4.

Clean the bearing bore of the Flange (Item 27) with
fresh safety solvent, making sure all old Loctite

®

residue is removed.

5.

Apply an adequate amount of Loctite

®

 680 to evenly

coat the outer race of the new Bearing (Item 19).

6.

Carefully align the outer race of the new Bearing
(Item 19) with the bore of the Flange (Item 27) and
press the new Bearing into place (See Figure 21).

7.

Press the Shaft (Item 28) into the Input Unit (See
Figure 7).

FMCBE 7-28, 7-38, 8-38 AND 8-42

NOTE: Refer to Figure 22.

Remove the Plug (Item 35) and loosen the Set Screw
(Item 34) one full turn to release the Input Unit Shaft
from the FMCBE. Both the Plug (Item 35) and Set Screw
(Item 34) are located on the FMCBE Housing.

1.

Remove the Socket Head Cap Screws (Item 37)
and Lock Washers (Item 38); then, remove the Input
Unit from the FMCBE.

Use caution and

always wear safety

goggles when working

with spring or tension

loaded fasteners or

devices such as

retaining ring.

WARNING

2.

Remove the Retaining Ring (Item 28) from the
output end of the Input Unit.

3.

Fully supporting the Flange (Item 35), press the
Shaft (Item 36) out of the Input Unit.

NOTE: Bearing (Item 29) will come out of the Flange
(Item 36) with the Shaft (Item 36).

4.

Remove the Retaining Ring (Item 32) from Shaft.

5.

Press old Bearing (Item 29) off the Shaft (Item 36).

NOTE: Do note reuse the old Bearing (Item 29). Apply-
ing force to the inner bearing race to remove a bearing
held by the outer race causes damage to the bearing.

6.

Clean the bearing bore of the Flange (Item 35) with
fresh safety solvent, making sure all old Loctite

®

residue is removed.

7.

Apply an adequate amount of Loctite

®

 680 to

evenly coat the outer race of the new Bearing (Item
29).

8.

Carefully align the outer race of the new Bearing
(Item 29) with the bore of the Flange (Item 35) and
press the new Bearing into place.

9.

Reinstall the Retaining Ring (Item 28).

10. Fully supporting the inner race of the Bearing (Item

29), press the Shaft (Item 36) into the Bearing until
the Retaining Ring (Item 32) is seated against the
Bearing.

11. Reinstall the second Retaining Ring (Item 32).

Figure 22

Figure 22

Figure 22

Figure 22

Figure 22

33

36

29

32

28

35

38

37

®

DIST. AUTORIZADO

MEX (55) 53 63 23 31
QRO (442) 1 95 72 60

MTY (81) 83 54 10 18
[email protected]

Summary of Contents for AIR CHAMP FMCBE 110-14

Page 1: ...anslations of this user manual Visite www nexengroup com para ver traducciones de este manual del usuario Consulter www nexengroup com pour toute traduction de ce pr sent manuel Besuchen Sie bitte www...

Page 2: ...5900 www nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual carefully before installation and opera...

Page 3: ...ng and O ring Seals FMCBE 110 14 130 19 and 130 24 12 Piston Bearing and O ring Seals FMCBE 7 28 8 38 and 8 42 13 Male Pilot Bearing and O ring Seals FMCBE 7 28 8 38 and 8 42 14 Piston Bearing and O r...

Page 4: ...E using customer supplied socket head cap screws and lock washers See Figure 2 6 Align the hole in the FMCBE Housing with the Set Screw in the Drive Disc 7 Tighten the Set Screw and install the Plug S...

Page 5: ...ed 2 to the clutch See Figure 4 2 Connect the brake air supply line to the port marked 5 and the clutch air supply line to the port marked 3 See Figure 4 3 WAY CONTROL VALVES 1 Install a 3 Way N O Con...

Page 6: ...RICATOR DRIP RATE SETTINGS NOTE These Settings are for Nexen supplied lubricators If you are not using a Nexen lubricator calibration must replicate the following procedure 1 Close and disconnect the...

Page 7: ...e t s u a h x e n U n o i t c n u f l a m d n a n o i t c n u f l a m e v l a v l o r t n o c a r o f k c e h C y r a s s e c e n f i e v l a v l o r t n o c e h t e c a l p e r e n i l p S t f a h S...

Page 8: ...the second new split Friction Facing Item 11 and new Flat Head Screws Item 12 See Figure 8 8 Tighten the six new Flat head Screws Item 12 to the recommended torque See Table 1 9 Apply a drop of Locti...

Page 9: ...of the Housing Item 7 with fresh safety solvent making sure all old Loctite residue is removed 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 2 8 Care...

Page 10: ...ter race of the new Bearing Item 2 press the new Bearing into the Female Pilot 10 Reinstall the Retaining Ring Item 3 11 Support the inner race of the new Bearing Item 2 and press the Drive Disc Item...

Page 11: ...octite residue is removed 11 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 13 12 Carefully align the outer race of the new Bearing Item 2 with the bore...

Page 12: ...Shaft Item 24 9 Apply an adequate amount of Loctite 680 to evenly coat the outer race of new the Bearing Item 23 10 Carefully align the outer race of the new Bearing Item 23 with the bore of the Male...

Page 13: ...e outer race of the new Bearing Item 2 14 Carefully align the outer race of the new Bearing Item 2 with the bore of the Piston 15 Supporting the Piston Item 17 and pressing on the outer race of the ne...

Page 14: ...press a new Bearing and Stub Shaft into the Male Pilot 12 While supporting both the Stub Shaft and Male Pilot and pressing on both the inner and outer races of the new Bearing press a new Bearing into...

Page 15: ...re of the piston with fresh safety solvent making sure all old Loctite residue is removed 13 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 18 14 Careful...

Page 16: ...m 29 with the bore of the Male Pilot Item 27 13 Supporting the Male Pilot Item 27 and pressing on the outer race of the new Bearing Item 29 press the new Bearing into the Male Pilot 14 Reinstall Retai...

Page 17: ...t making sure all old Loctite residue is removed 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Bearing Item 19 8 Carefully align the outer race of the new Bearing...

Page 18: ...g ring WARNING 2 Remove the Retaining Ring Item 28 from the output end of the Input Unit 3 Fully supporting the Flange Item 35 press the Shaft Item 36 out of the Input Unit NOTE Bearing Item 29 will c...

Page 19: ...t S 1 2 1 2 8 0 5 M w e r c S d a e H t a l F 2 1 5 2 t x E g n i R g n i n i a t e R 1 3 1 r e b m a h C r i A 1 6 2 n w o h S t o N y e K 1 4 1 0 1 6 M w e r c S p a C d a e H t e k c o S 8 7 2 w e...

Page 20: ...0 2 n i P g n i r p S d e t t o l S 1 7 g n i s u o H 1 1 2 t o l i P e l a M 1 8 0 1 6 M w e r c S p a C d a e H t e k c o S 4 2 2 t n I g n i R g n i n i a t e R 2 9 c s i D d e n i l p S 1 3 2 1 g...

Page 21: ...t e k c o S 2 1 8 2 t n I g n i R g n i n i a t e R 1 9 c s i D d e n i l p S 1 9 2 1 g n i r a e B 2 1 1 2 g n i c a F n o i t c i r F 2 1 3 t f a h S b u t S 1 2 1 2 0 1 6 M w e r c S d a e H t a l...

Page 22: ...n i P g n i r p S d e t t o l S 1 8 5 2 1 8 M w e r c S p a C d a e H t e k c o S 2 1 7 2 t o l i P e l a M 1 9 c s i D d e n i l p S 1 8 2 t n I g n i R g n i n i a t e R 1 1 1 2 g n i c a F n o i t...

Page 23: ...e t t o l S 1 7 g n i s u o H 1 7 2 t o l i P e l a M 1 8 5 1 0 1 M w e r c S p a C d a e H t e k c o S 2 1 8 2 t n I g n i R g n i n i a t e R 2 9 c s i D d e n i l p S 1 9 2 1 g n i r a e B 2 1 1 2...

Page 24: ...e t t o l S 1 7 g n i s u o H 1 7 2 t o l i P e l a M 1 8 5 1 0 1 M w e r c S p a C d a e H t e k c o S 2 1 8 2 t n I g n i R g n i n i a t e R 1 9 c s i D d e n i l p S 1 9 2 1 g n i r a e B 2 1 1 2...

Page 25: ...tem found in Repair Kit 801429 30 31 28 25 27 19 29 Figure 3 Figure 3 Figure 3 Figure 3 Figure 30 0 0 0 0 MODELS 7 28 7 38 8 38 AND 8 42 M E T I N O I T P I R C S E D Y T Q 8 2 t n I g n i R g n i n i...

Page 26: ...OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the term consequential damages shall include lost p...

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