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Newmac BC 160, Installation, Operating And Service Manual

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Newmac BC 160 Installation, Operating And Service Manual Download Page 16

15

Diagram #2

NON-COMBUSTIBLE BASE

Note: This unit is designed and approved to be placed on a non-combustible floor. This diagram shows
how such a typical base can be made if the boiler room has a combustible floor.
Consult also CMHC Bulletin NHA 5178 78/08, Heating with Wood Safely. Also consult local authorities
before installing units in rooms with combustible floors.

Summary of Contents for BC 160

Page 1: ...Mfg Inc DEBERT AIR INDUSTRIAL PARK LANCASTER CRESCENT P O BOX 9 DEBERT NOVA SCOTIA BOM 1G0 TEL 902 662 3840 FAX 902 662 2581 WAREHOUSE Newmac Mfg Inc 430 SPRINGBANK AVE SOUTH WOODSTOCK ONTARIO N4V 1B...

Page 2: ...uastat c w Well or L4081B1112 1 L6007A1029 Aquastat c w Well 1 Filler Valve 1 Relief Valve 1 Tridicator 1 N O Zone Valve 1 Low Water Cut Off Control All 6 1 Box c w 5 Brick 2 x 4 x 9 All 7 5 Boxes c w...

Page 3: ...6 000 139 400 0 85 60 W 145 5 3 8 1 0 1 8 425 40 F5 126 000 153 340 1 00 60 W 145 5 3 8 2 0 2 1 460 0 140 40 F5 141 000 174 250 1 10 60 W 145 5 3 8 2 5 2 6 510 0 155 40 F5 154 000 188 190 1 10 60 W 15...

Page 4: ...National Electrical Code N F P A 70 Wood storage should conform to local bylaws This unit is not for use in mobile homes This boiler must be connected to a chimney flue with a minimum inside dimension...

Page 5: ...aquastat 3 the dump valve s N O valves open to each zone and the circulator starts helping to distribute the excess heat throughout the house The latter should only happen if someone inadvertently ove...

Page 6: ...e fire This superheated air mixed with the wood gases and flames ignites reaching temperatures in the 1100F to 1600F range Without Secondary Air these volatile gases would exit the furnace unburned as...

Page 7: ...full of vapour or when the combustion chamber is very hot 4 Do not burn garbage or paper in heating system and never leave paper or rags around the unit HEATING PLANT Give you heating unit the proper...

Page 8: ...Transformer too short After drip due to Overfired nozzle Flame striking Defective hum Nozzle clogged poor cutoff too large chamber walls Draft control Nozzle too far Oil leaking into Firing periods Fa...

Page 9: ...ghly ignite before the next load is put in For maximum burning efficiency always fill the firebox to the highest level possible A deep bed of coal always will burn more satisfactorily than a shallow b...

Page 10: ...raft must be maintained to allow combustion gases to flow freely out the chimney FOR SAFE OPERATION Do not use chemical or fluid fire starters Do not attempt to light a fire when there is oil vapor pr...

Page 11: ...d the wind The moisture content of the wood will drop until it reaches equilibrium with the ambient weather conditions When the relative humidity is 60 per cent the equilibrium moisture content is abo...

Page 12: ...ood in relatively small pieces is added to a hot bed of coals and the air inlet damper is closed Here there is considerable pyrolysis of wood but little combustion and little air to dilute the smoke I...

Page 13: ...A good high temperature sealant can sometimes help but is not guarantee The joint must also be snug and well secured with sheet metal screws If all joints are made leak proof then the creosote will g...

Page 14: ...2 Tamarack 2500 24 000 000 649 2 162 30 194 76 227 22 Cherry 2550 23 500 000 635 5 158 87 190 65 222 42 Ash 2950 22 600 000 611 4 152 85 183 42 213 99 Spruce 2100 18 100 000 490 1 122 52 147 03 171 53...

Page 15: ...ent Note In order to increase firebox capacity for burning wood do not use the grates Place 5 pcs 2 x 4 x 9 in back of ashpit To form firebrick floor in base of ashpit use the following brick and push...

Page 16: ...ced on a non combustible floor This diagram shows how such a typical base can be made if the boiler room has a combustible floor Consult also CMHC Bulletin NHA 5178 78 08 Heating with Wood Safely Also...

Page 17: ...2 Place cover plate for BC 160 or oil chamber for BCO series from top of unit between gasket and retainers allowing it to rest on bottom retainer tighten bottom 6 set screws to hold it in place 3 Plac...

Page 18: ...HEAT SHIELD INSTALLATION Step 1 Slide heat shield on over oil section Step 2 Secure in place at burner side with angle bracket and two screws Step 3 Secure opposite end using hook bracket and two scre...

Page 19: ...pushing the square red button Installation on the Oil Chamber Assembly Fig 1B Newmac combination wood oil or coal oil fired boiler 1 Remove the 5 8 or 7 8 diameter plug or knockout in the oil chamber...

Page 20: ...he appliance 2 Remove the WMO 1 cover 2 3 Remove the two mounting screws for the thermodisc temperature sensor 3 4 Carefully pull the sensor to one side 5 Using a suitable soft brush or cloth carefull...

Page 21: ...20 DIAGRAM 4 SECONDARY AIR OPENINGS LOW WATER CUT OFF FITTING...

Page 22: ...screws to hold panels 1 3 2 screws to hold panels 8 9 6 Repeat step 4 with side panel 4 7 Fasten top front panel 5 above access doors to panel 3 with 1 screw and to panel 4 with 1 screw 8 Fasten bott...

Page 23: ...22 DIAGRAM 6 GENERAL ASSEMBLY...

Page 24: ...23 Diagram 7 FLUE PIPE CONNECTION Diagram 8 MINIMUM INSTALLATION CLEARANCES...

Page 25: ...24 Diagram 9 CONTROL PANEL...

Page 26: ...25 Diagram 10A FIELD WIRING...

Page 27: ...26 Diagram 10B FIELD WIRING WITH LOW WATER CUT OFF...

Page 28: ...27 Diagram 11...

Page 29: ...28 Diagram 13A...

Page 30: ...29 Diagram 13B...

Page 31: ...30 Diagram 14 WOOD ADD ON WIRING...

Page 32: ...31 Diagram 15A...

Page 33: ...32 Diagram 15B...

Page 34: ...33 Diagram 16A TYPICAL PIPING ZONING WITH CIRCULATORS...

Page 35: ...34 Diagram 16B TYPICAL PIPING ZONING WITH ZONE VALVES...

Page 36: ...35 Diagram 17 Diagram 18...

Page 37: ...36 Diagram 19 Diagram 20...

Page 38: ...37 Diagram 21 SHAKER GRATE INSTALLATION PROCEDURE...

Page 39: ...38 Diagram 22 GRATE INSTALLATION PROCEDURE Diagram 23 CASTING INSTALLATION...

Page 40: ...ough the firedoor and position so that the short brake on the steel is closest to the front and pointing up Raise the front of the baffle high enough that the edge can be slid under the cast baffle On...

Page 41: ...40 Diagram 24 SECONDARY AIR SYSTEM GENERAL ASSEMBLY...

Page 42: ...41 Diagram 25 SECONDARY AIR SYSTEM INSTALLATION...

Page 43: ...king screw 30054 Danfoss 071N1152 27 Air band locking nut 30001 Suntec A1VA7112 2060001 28 Oil line assembly 65524 9 Transformer Allanson 2721 456 10000V 2090002 29 Compression elbow 90 degree 30073 I...

Page 44: ...mbly 13 21805U 2020012 PSC Drive Motor 3450 RPM 14 2999U 2090056 Blower Wheel 16A 7456U 2090069 Primary Relay Honeywell R7184B 16B 7457U 2090067 Primary Relay Honeywell R7184P 17 5770 Junction Box Kit...

Page 45: ...2010045 Photo cell 26 C7001029 2010048 Primary control 530 SE C 28 3005855 Universal mounting flange 29 3005856 2080058 Mounting gasket 33 3007204 Manual Air Shutter 35 3005844 2090041 Capacitor 12 5...

Page 46: ...4 Gasket Coil Before 2001 2080026 Gasket Draft Pouch Pre cut 2080023 Gasket Firedoor Rope x 71 Only sold in 72 lengths 2080049 Gasket Oil Chamber Pre cut 2080025 Gasket Stack Box Pre cut 2080024 Grate...

Page 47: ...Firedoor Old style 4060118 3160323 2080002 2080003 3160366 3160318 3160325 Welded New style 3160437 2080049 2080021 3160435 3160436 Welded Ash Door Old style 3160333 2080022 2080021 3160334 3160331 3...

Page 48: ...E 8 CONTACT SERVICE PERSONNEL FOR AIR FILTER REPLACEMENT 9 CONTACT SERVICE PERSONNEL BEFORE AND AFTER EXTENDED PERIODS OF APPLIANCE INOPERATION 10 THE BURNER IS FULLY AUTOMATIC IN OPERATION ALL ADJUST...

Page 49: ...ERN 6 C0 2 PERCENT 7 BURNER MODEL 8 FLUE GAS TEMPERTURE F O 9 ROOM TEMPERTURE F O 10 SMOKE NUMBER BACHARACH 11 FUEL GRADE NUMBER 12 WATER PRESSURE 13 SUPPLY TEMPERATURE F o 14 RETURN TEMPERATURE F o 1...

Page 50: ...filters and nozzles must be changed annually 3 The BOILER must be sized and fired correctly as stated on the label for the residence The label must not have been defaced or removed 4 The BOILER must...

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