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New Leader NL450C, Operator'S Manual

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New Leader NL450C Operator'S Manual Download Page 73

- 73 -

NL450C

www.NewLeader.com
(800) 363-1771

307306-AA-D

Header

Hydraulics

HYDRAULICS SCHEMATIC

NOTE:  27 GPM (102 LPM) from Tractor Hydraulics

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Summary of Contents for NL450C

Page 1: ...00 SERIAL NUMBER_________________________ MANUAL NUMBER 307306 AA D EFFECTIVE 03 2019 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www newleader com Copyright 2019 H...

Page 2: ...ties 38 Initial Startup 40 General Operating Procedures 41 Inspection Ladder 42 Back Plate Storage 42 Anti Slab Chain Storage Hillside Divider Panel 42 Tire Pressure and Transport Speeds 43 Implement...

Page 3: ...g Auxiliary Switches 86 Settings 87 Enable Disable Bins 87 Valve Calibration Adjustment 87 Alarm Settings 89 Reconfigure System 90 Switch Assignment 91 Material Profile Management 92 Creating a New Pr...

Page 4: ...arms 129 Chain Oiler Alarms 129 Default Settings 130 Calibration 131 Alarms 131 Spread Pattern 133 Catch Test 133 Spread Pattern 134 Spread Pattern Test Kit 134 Spinners 135 Spreader Preparation 135 T...

Page 5: ...ng the electronic version Hyperlinks within the content are denoted by blue bold underlined text Electronic format viewers can click these links for direct access to New Leader online features Interne...

Page 6: ...Insert Current New Leader Warranty Warranty...

Page 7: ...uthorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the spread...

Page 8: ...OUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH In this...

Page 9: ...t spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade 8 screws and se...

Page 10: ...ne inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can cause sickness or...

Page 11: ...ng or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thrown from t...

Page 12: ...E SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as reading...

Page 13: ...g lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or cause l...

Page 14: ...components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other personal inj...

Page 15: ...EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit with any loose o...

Page 16: ...ystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame area F...

Page 17: ...ous injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals residue can b...

Page 18: ...f spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any way Shoc...

Page 19: ...here to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is score...

Page 20: ...ing or unclogging machine Keep unauthorized people away from machine Keep all guards in place when machine is in use If operator s manual is missing contact your local New Leader dealer or print a new...

Page 21: ...ckout power source before adjusting or servicing Keep hands feet and hair away from moving parts 55631 C 6 DANGER GUARD IS MISSING WHEN THIS IS VISIBLE To prevent death or serious injury Do not operat...

Page 22: ...are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system Wear protective gloves and safety glasses or goggles when searching for leaks Use wood or card...

Page 23: ...at speeds above that recommended by the manufacturer or that when fully loaded has a weight over 3300 lbs 1496kg and more than 1 5 times the weight of the towing unit 305281 B 2 CAUTION TOWING REQUIRE...

Page 24: ...LLING HAZARD To prevent death serious injury or machine damage Do not climb or stand on tongue TR3000 39017 D 6 NOTICE TRAILER TIRE SPEED To avoid injury or machine damage Only operate spreader with t...

Page 25: ...25 This page is intentionally left blank NL450C www NewLeader com 800 363 1771 307306 AA D Notes...

Page 26: ...D MATERIAL DUE TO AN IMPROPERLY ADJUSTED SPREADER OR ADVERSE WEATHER CONDITIONS It is recommended that a spread pattern test be conducted prior to each spreading season after any spreader maintenance...

Page 27: ...NE LUBRICATION To avoid machine damage and premature deterioration Periodically lubricate the machine components at the front and rear remote grease banks See Lubrication Maintenance Chart in this man...

Page 28: ...28 This page is intentionally left blank www NewLeader com 800 363 1771 307306 AA D NL450C Notes...

Page 29: ...ck ISO 16028 3 8 Body Female ISO 16028 3 8 Body Male 3 8 100R1 Case Drain Line Trailer Brakes Hydraulic Brake Supply on Tractor ISO 5676 3 8 Body Male ISO 5676 3 8 Body Female 3 8 100R1 Brake Line Hyd...

Page 30: ...Hitch Adjustment Factory installs implement hitch in lower three holes of hitch holder Dealer customer must adjust hitch position to match tractor drawbar When hitch is in correct position tighten gr...

Page 31: ...ort Figure 5 11 On left side of hitch loop safety chain around tractor drawbar Figure 6 12 Hook on chain Figure 7 Allow only adequate slack for articulation 13 Slide clasp on safety chain to secure lo...

Page 32: ...driveline groove Figure 10 12 5 Place tractor s PTO cover back into lowered position 6 Attach PTO driveline guard chain to tractor Figure 10 Figure 11 Figure 12 NOTICE Route all hoses and wiring throu...

Page 33: ...in 1 Battery Ground Pin 2 ECU Return ECU Ground Pin 3 60 amp fused power Pin 4 ECU Power Switched 12v Pin 5 N A Pin 6 TBC Power Pin 7 TBC Return Pin 8 ISO BUS Can High Pin 9 ISO BUS Can Low B A B A Fi...

Page 34: ...allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occur when pressure...

Page 35: ...o drive the spinner by means of a tractor PTO The conveyor chain is driven by the tractor hydraulics The 34 wide 86 cm conveyor runs the full length of the hopper bottom to deliver material to the spi...

Page 36: ...der com 800 363 1771 307306 AA D NL450C Header FRONT VIEW REAR VIEW RIGHT HAND SIDE VIEW LEFT HAND SIDE VIEW Rear Endgate Feedgate Jack Feedgate Material Divider t Stake d Spinner Sill Inverted V Bin...

Page 37: ...lifting device Material Divider Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Rear Endgate Welded endgate Rear based on direction of travel Holds mounted Feed...

Page 38: ...L450C Header 118 2997mm Outside Width 128 3251mm Fender Width 143 3632mm Overall Width 295 7493mm Overall Length 179 4547mm Inside Body Length 126 3200mm Overall Height Height dimensions shown with st...

Page 39: ...Body Length Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M 16 4 88m 295 7493mm 179 4547mm 18 500 8400 608 17 2 NOTICE Please consult federal state and local weight laws and tire manufacturer s...

Page 40: ...ng smoothly 9 Run conveyor at 20 RPM and spinner at 300 RPM Run until conveyor is operating smoothly 10 Run conveyor at 20 RPM and spinner at 700 RPM Allow both conveyor and spinner to run until opera...

Page 41: ...section of this manual for details 1 Make sure unit has been properly serviced and is in good operating condition It is recommended to run the spreader prior to loading material to ensure acceptable...

Page 42: ...771 307306 AA D NL450C Header Anti Slab Chain Storage Hillside Divider Panel Figure 3A Hook chains over rearmost cross member of Anti Slab Support to position out of the way A A Figure 3A Chain Storag...

Page 43: ...3000 35000 Proper air pressure achieves maximum tire performance The following table should be used as a guide WARNING Drive at a reasonable and safe speed according to weather field and road conditio...

Page 44: ...such as terraces ditches and approaching angles Know the limits of hitch angles Failure to do so could result in tipping of implement bottoming of suspension jack knifing spillage or loss of material...

Page 45: ...to raise jack before pulling stuck implement will destroy jack If implement becomes stuck in field and cannot be freed by towing through 1 Empty spreader shut off tractor power and lower jack 2 Disco...

Page 46: ...46 This page is intentionally left blank www NewLeader com 800 363 1771 307306 AA D NL450C Notes...

Page 47: ...an be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Relieve pressure before...

Page 48: ...cleanliness For segment style fittings be sure that the hose butts up against the nipple shoulder band and retaining ring are properly set and tight and segments are properly spaced Check for proper...

Page 49: ...hields If the conveyor should catch a chain shield it could permanently damage the conveyor the chain shields or the unit Do not remove material while conveyor or spinner is running Lubrication Make s...

Page 50: ...conveyor chain will lead to excessive load on the system which will cause excessive chain and sprocket wear and can cause extremely high starting pressures Under tensioning allows conveyor chain to w...

Page 51: ...ement part numbers and instructions Spinner Deflectors Visually inspect spinner deflectors Figure 5 daily for build up of material and damage Clean as needed Even a small build up of material on a spi...

Page 52: ...sure all fittings are thoroughly cleaned before grease is injected Points to be lubricated by means of a grease gun have standard grease fittings Lubricate bearings by pumping grease slowly until it f...

Page 53: ...g with system Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system Wear protective gloves and safety glass...

Page 54: ...ion Wheels Lug Nuts Wheel Installation CAUTION Retorque wheel studs after 10 hours of operation Make sure brakes are not engaged Check all parts are free of dirt and grease Make sure all parts are fre...

Page 55: ...will ensure the wheel is seated on the pilots and flat against the drum Tighten all nuts to 450 500 ft lb 610 2 678 N m using the crisscross sequence as shown in Figure 32 Repeat torque sequence until...

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Page 57: ...um Lubricant Multi Purpose Agriculture Hydraulic Transmission Oil Lubricant Specifications Viscosity Index Viscosity at 40 C cst Viscosity at 100 C cst Greater than 130 Less than 68 Greater than 9 Acc...

Page 58: ...l purge g Shield 2 Grease Gun 2 3 pumps on each Not Shown Also feeds ball cavity Hydraulic System Figure 3 2 Reservoir 1 Oil Check Daily Change Annually 3 Filter 1 Check daily Change when indicated Re...

Page 59: ...ifications for types of lubricants and oil to be used 1d 1f 1a 1g 1e 1b Figure 2 PTO Driveline Slip Yoke Universal Joint Figure 3 Hydraulic System Reservoir Cooler Filter Figure 4 Conveyor Dragshaft B...

Page 60: ...60 www NewLeader com 800 363 1771 307306 AA D NL450C Header Figure 6 Conveyor Chain Oiler Figure 7 Conveyor Gear Case Figure 8 Spinner Grease Zerks Shaft Jack L5034G4 Lubrication and Maintenance...

Page 61: ...Adjusters 4 Grease Gun Weekly 6 Hangers Figure 11 3 Grease Gun Weekly 7 Spindle Bushings Figure 12 4 Grease Gun Weekly 8 Hub Figure 13 4 Replace synthetic Semi Fluid Long Life Grease Replace if hub i...

Page 62: ...ader com 800 363 1771 307306 AA D NL450C Header Figure 9 Trailer Jack Figure 10 S Cam Bushing Ratchet Slack Adjusters Figure 11 Hangers Figure 12 Spindle Bushings Figure 13 Hub L5034G4 Lubrication and...

Page 63: ...63 NL450C www NewLeader com 800 363 1771 307306 AA D Header TR3000 SPREADER Serial Number Locations...

Page 64: ...60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11 8 1...

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Page 66: ...crew out until spinner stops Spinner runs erratic Defective spinner control valve Replace spinner control valve cartridge Spinner speed sensor harness failure Replace sensor harness Spinner speed sens...

Page 67: ...iming Conveyor runs erratic Defective conveyor cartridge Replace conveyor control valve cartridge Encoder failure Replace encoder Encoder harness failure Replace harness Rates smooting is disabled Ena...

Page 68: ...e sensor Bin level sensor harness failure Replace harness Not applying correct rate Incorrect settings Verify density swath width gate opening encoder pulses and CFR number are all adjusted as needed...

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Page 70: ...re LH Flash Warning Turn Light 12GA Red Wire Stop Lights 12GA Green Wire RH Flash Warning Turn Light 12GA Brown Wire Tail Lights 12GA Blue Wire Oil Cooler TURN AMBER LH LIGHT STOP RED LH LIGHT TURN AM...

Page 71: ...cation High Current Power Low N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Off Bus...

Page 72: ...ensor adjusted to proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight no leaks Conveyor control valve is oper...

Page 73: ...07306 AA D Header Hydraulics HYDRAULICS SCHEMATIC NOTE 27 GPM 102 LPM from Tractor Hydraulics Raven Conveyor Motor Feedgate BP CF Relief Relief Cooler Spinner BP P T A B 40 GPM 151 LPM Spinner 27 GPM...

Page 74: ...74 www NewLeader com 800 363 1771 307306 AA D NL450C Header New Leader Hydraulics BRAKES SCHEMATIC...

Page 75: ...75 This page is intentionally left blank NL450C www NewLeader com 800 363 1771 307306 AA D Notes...

Page 76: ...76 This page is intentionally left blank www NewLeader com 800 363 1771 307306 AA D NL450C Notes...

Page 77: ...tor by switching back and forth between different VT s Terminologies ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 11783 standards VT...

Page 78: ...Cab to Enclosure Diagram ISOBUS CAN Proprietary CAN High Current Power Signal Cab to Enclosure VT To ECU Enclosure To ECU Enclosure d Plug Radar E h Customer supplied Customer supplied Customer suppli...

Page 79: ...e Hydraulic Oil Level Filter Z Panel Mount Hydraulic Cooler Fan 30 AMP Ground 60 AMP Ground Conveyor Conveyor Conveyor Control Conveyor Control Speed Conveyor Speed Bin Low Sensor Bin Low Sensor Conve...

Page 80: ...hat supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability to track totals TC GEO Ability to lo...

Page 81: ...on of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations K Target Rate 1 B Densi...

Page 82: ...g configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT being used Figure 3 Numeric Keypad Navi...

Page 83: ...ration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes Initial Configuration Factory Setup Only seen on first boot or if system is reset reconfig...

Page 84: ...te enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit pressure transducer settings If standard t...

Page 85: ...50C www NewLeader com 800 363 1771 307306 AA D Header Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as necessary Press to continue Controller Ope...

Page 86: ...nter of the spinner disc b For self propelled units enter the distance from the center of the rear axle to the center of the spinner disc a NOTE For units and trailers with tandem axles use the center...

Page 87: ...ese settings Press to to enable disable bins Enable Disable Bins Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropriate for the curren...

Page 88: ...t Settings can be found from valve manufacturer Zero Flow Offset Represents maximum duty cycle sent to control valve without producing any hydraulic flow from Increase this number to hit target rate s...

Page 89: ...etermines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting Leaving all other valve control settings at default value and making small adjustments to thi...

Page 90: ...if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Reconfigure allows the user to adjust any of the system settings made during first time sta...

Page 91: ...71 307306 AA D Header Switch Assignment Press to show connected devices Connected devices will appear in the device list If using a New Leader switch box press to automatically map the switches to the...

Page 92: ...ofile or if modifying an existing profile A spread pattern test kit is available for this purpose See Spread Pattern section of manual for details Press to continue Select Swath Module tab at bottom o...

Page 93: ...new profile Activate bins to be run on profile by selecting the icons on the display Press to continue Enter material density for each bin crush strength and SGN are not required but it is recommended...

Page 94: ...te height Press to continue Press to start spread pattern test at lowest entered rate Press to continue Enter starting spinner speed spinner assembly fore aft scale position and desired swath width Tu...

Page 95: ...pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an acceptable spread pattern has been achieved Material profile is now successfully c...

Page 96: ...Header Press the dropdown arrow to select desired profile Select desired profile from the dropdown list Press to set selected profile Press Active profile is displayed below the swath display below Sp...

Page 97: ...97 This page is intentionally left blank NL450C www NewLeader com 800 363 1771 307306 AA D Notes Controller Operations...

Page 98: ...ing Power up Display Monitor and activate VT The Run screen will appear Press to continue Spinner Disc Calibration Press to calibrate spinner discs Use keypad to edit numeric setting as necessary Stan...

Page 99: ...ght cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly WARNING Spinner assembly will move during calibration process Keep away from moving parts to avoid...

Page 100: ...gate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4 Measure the actual height of the fee...

Page 101: ...m height Press to continue 7 Measure the actual height of the feedgate from the conveyor as shown by measurement B NOTE Maximum height setting of feedgate is higher than actual feedgate opening Ensure...

Page 102: ...er 9 Measure the height of the actual feedgate opening from the conveyor as shown by measurement C C 10 Enter the measured height of the feedgate opening into the display Press to continue 11 Repeat s...

Page 103: ...ing keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested WARNING Do not work near rotating spinners Severe injury can result from co...

Page 104: ...r will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests be done PER PRODUCT to ensure accura...

Page 105: ...uct in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue New cubic feet p...

Page 106: ...isplay to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product It is imperati...

Page 107: ...fferent products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create a new one if ne...

Page 108: ...ad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is correct before applying product Press...

Page 109: ...m of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads enter Average Speed and...

Page 110: ...c Spinner Offset Spread pattern tests should be completed for each product to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for detail...

Page 111: ...lf pattern with the majority of the pattern on one side of the machine only On the run screen press to access spinner settings Select the check box for the side of remote pattern desired EXAMPLE To ap...

Page 112: ...to quickly diagnose most issues that could occur 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Diagnostics screen will appear To view Bin Diagnostics pres...

Page 113: ...t bottom of screen cumulative Acres ac and Weight lbs will appear Hours hrs will be on main bin only Press to return to Diagnostics screen To view active alarms press Current active alarms will displa...

Page 114: ...om 800 363 1771 307306 AA D NL450C Header To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and registration number Press to return Co...

Page 115: ...e 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid Level and Filter Restrictions will show system wide Conveyor Pressure will display for Bin 1 and cumulatively f...

Page 116: ...ach season after any service work has been performed on the hydrauilc system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed routine The Too...

Page 117: ...isplay Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue WARNING Do not work near rotating spinners Severe injury can result from...

Page 118: ...default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process completes press to...

Page 119: ...Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Bin Cover Control If equipped press A to open and close tarp If MultiBi...

Page 120: ...set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 Set durati...

Page 121: ...veyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain oiler reminder Enable Reminder and u...

Page 122: ...duct out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools...

Page 123: ...Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptying first and Main Bin second Micro Bin...

Page 124: ...ing Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Power Voltage Low The high power...

Page 125: ...aulic control to a field ready condition The spinners will now restart At the end of the Static Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary Spinner...

Page 126: ...er CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be commanded on Perceived spinner...

Page 127: ...initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is commanded on Position Sensor sig...

Page 128: ...ck sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control is disabled Feed Gate Position...

Page 129: ...re Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydraulic Filter Restriction Detected...

Page 130: ...n of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin configurations PressureTransducerSettings Min PSI 0 Max PSI 5000 M...

Page 131: ...ve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinner pulses 4 Alarms Alarm Settings Alarm Var...

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Page 133: ...Measure the depth of material on the end of the conveyor to verify the constant number feedgate height information entered into the controller Adjust feedgate height or recalibrate feedgate as necess...

Page 134: ...NOTE If desired a material calibration kit is available to aid in measuring product quality Contact your local dealer for details WARNING Use great caution while working around the spreader Contact w...

Page 135: ...reader to be tested must be in good mechanical condition and properly adjusted Refer to operator s manual for details All damaged and worn parts must be replaced Spinner discs and fins must be free of...

Page 136: ...Ground Speed mph Rate lbs Feedgate in Spinner Frame Setting Spinner RPM Lime 90 11 1000 5000 6 5 600 2000 8000 12 5 600 Urea 46 18 110 2 5 4 800 225 2 5 3 5 800 450 2 5 2 5 800 Corn Blend 53 18 125 2...

Page 137: ...90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing should be done when the wind velocity...

Page 138: ...8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles straddlin...

Page 139: ...n the data sheet under the corresponding tray position and graph the spread pattern profile See Figure 4 313964 A Temperature F lbs acre Spinner Speed RPM Controller Vehicle Speed MPH Controller Swath...

Page 140: ...ve the spinner rearward away from conveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup rust or paint 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 p...

Page 141: ...pattern where the amount of material is half the average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the right of c...

Page 142: ...the center of the trays down the AB line 5 Drive through the row of trays and switch back once again driving past the trays on the opposite side at an equal distance from the AB line as the first pas...

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