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 14 

SafeGuard Controller User Manual 

 

 

MAN-0115 Rev 0 

 

 

 

2.2.7 CAL 

MODE 

 

This SafeGuard Controller feature is only accessible when 

Sensor Direct

 or 

Analog 

Input with Local Cal. 

is selected. The 

Analog Input with Local Cal.

 option may be used 

if the transmitter and sensor connected to the controller are located in an area not easily 
accessible. A calibration tube should be fitted to the sensor and run to an easy access 
location where a gas canister is fitted and calibration performed using the calibration 
menu. It should be noted that the current output from the SafeGuard Analog Output 
Board will be 1.5 mA when the device is in calibration mode. 

The CALIBRATION MENU allows entering the correct 

Cal ZERO

 & 

Cal SPAN

 set-

point values needed to calibrate the sensor.  These are entered in the same engineering 
units as input range.  

Set Zero 

&

 Set Span 

controls in this menu allow pushbutton 

calibration by moving the pointer to each and pressing the 

EDIT

 key.  A live reading of 

the channel’s value allows calibration checks to see if an adjustment is needed.  
Unintentional calibrations are reset by the 

Unity Gain

 menu item. 

Unity Gain

 resets 

zero offset to 0 and span gain to 1.  It is useful for returning the calibration to a known 
starting place.  Sensor aging may be monitored by recording zero and span readings at 

Unity Gain

 when it is new, and again at later dates when degradation may have 

occurred. 

To check zero calibration, apply the ZERO calibration value to the sensor and observe 
the live reading.  If the zero reading differs from the zero setpoint, a calibration is needed.  
To calibrate zero, move the pointer to 

Set Zero

 and press 

EDIT

.  A warning message 

explains that pressing 

EDIT

 again will change the zero calibration and any other key will 

exit.  The procedure for span calibration is identical.  For example, if an LEL combustible 
sensor is to be spanned with 50% LEL span gas, the span set-point must be 50%.  If 45% 
LEL is to be used later, the span set-point must be changed to 45% to match the span 
calibration gas.  If the reading is only 40% LEL with the 50% gas applied a span 
calibration is needed.  Move the pointer to the 

Set Span

 entry and press 

EDIT

 twice. 

Unity Gain

 may be used at anytime to cancel incorrect calibrations and start again. See 

Figure 2.8. 

 

 

 

 

 

 

 

Figure 2.8 

 

 

 

Summary of Contents for SAFEGUARD CONTROLLER

Page 1: ...MAN 0115 REV 0 August 13 2009 SAFEGUARD CONTROLLER User Manual Revision 4 4 Firmware 6 03 later...

Page 2: ...4a MIN MAX RAW COUNTS MENUS 10 2 2 4b MARKER MENUS 11 2 2 4c SENSOR LIFE DETECTION this feature is not used at this time 11 2 2 5 LINEARIZATION MENU 12 2 2 6 CONFIGURE MENU 12 2 2 6a EUNITS MEASUREMEN...

Page 3: ...TICS 29 SECTION 5 31 5 0 MODBUS RS 485 PORTS 31 5 1 MODBUS SLAVE REGISTER LOCATIONS 31 SECTION 6 36 6 1 SAFEGUARD PM PANEL RACK MOUNT ENCLOSURE 36 6 2 SAFEGUARD N4 NEMA 4X WALL MOUNT FIBERGLASS ENCLOS...

Page 4: ...NG EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS Use a properly rated CERTIFIED AC power mains cable installed as per local o...

Page 5: ...DCS s or even other SafeGuard Controllers Options such as analog I O and discrete relays for each alarm are easily added to the addressable I2 C bus Option boards have 8 channels and therefore require...

Page 6: ...easurement name range and MIN MAX AVERAGE values for the preceding 24 hour period The SI field on the top right indicates number of seconds remaining in the current 6 minute subinterval 1 1 2 BAR GRAP...

Page 7: ...oller refer to 3 1 1 Optional Analog Input PCB SG10 0158 and Figure 3 3 1 2 1a 150 WATT AC 24VDC POWER SUPPLY 110 120 VAC 3 2A max 220 240VAC 1 6A max A slide switch on the front of the power supply s...

Page 8: ...monitored data and a Set Up menu screen for operator interface to configuration menus They are shown below in Figure 2 0 The Bar Graphs screen allows viewing of all active channels simultaneously The...

Page 9: ...AD Upon entering a menu a pointer controlled by the UP DOWN keys indicates the selected variable Some are simple YES NO or ON OFF entries toggled by pressing the EDIT key Others such as Measurement Na...

Page 10: ...Rev 0 2 2 CHANNEL CONFIGURATION MENUS Figure 2 1 illustrates the menu tree for configuring Channel variables These items affect only the specific channel selected System specific variables are in the...

Page 11: ...latch NO allows all outputs for this alarm to automatically reset as soon as the alarm condition clears TRIP ON is set to HIGH for increasing alarms or LOW for decreasing alarms to determine if the a...

Page 12: ...alarm The fault out of range threshold for the channel is the most recent Fault trip point entered prior to changing the menu to Alarm 3 The following example describes how to configure both the Fault...

Page 13: ...t is not used Figure 2 4 2 2 4a MIN MAX RAW COUNTS MENUS The Min Raw and Max Raw counts entries included in Input Data From menus define the range of input counts that provide Measurement Range read o...

Page 14: ...feGuard Controller also transmits the same 4mA value Marker Enabled turns the marker feature ON and OFF The negative Marker value is entered into the Marker field as a negative percent of full scale F...

Page 15: ...0 5 0 0 0 6 0 0 0 7 0 0 0 8 0 0 0 9 0 0 0 A l a r m 1 A l a r m 2 A l a r m 3 Da t a F r o m Ca l i b r a t e L i n e a r i z e C o n f i g u r e Figure 2 6 2 2 6 CONFIGURE MENU From the entry level s...

Page 16: ...gh resolution at zero unless the detector s output is extremely stable If decimal points are limited to one the 0ppm reading becomes 0 0 and the 100ppm reading remains 100 0 Resolution may be limited...

Page 17: ...tment is needed Unintentional calibrations are reset by the Unity Gain menu item Unity Gain resets zero offset to 0 and span gain to 1 It is useful for returning the calibration to a known starting pl...

Page 18: ...Some items needing configuration are not specific to a channel but affect the entire SafeGuard Controller system These are located in the system entry menu shown on the left side of Figure 2 9 System...

Page 19: ...16 trip relays on an optional discrete relay PCB configured for Alarm 1 see section 3 1 2 Failsafe controls relay activation for this common relay Failsafe ON causes the relay to de energize during a...

Page 20: ...Setup menu shown in Figure 2 11 Entering YES causes these discrete relays to have energized coils when no alarm condition exists for the associated channel and de energized coils when the alarm occurs...

Page 21: ...tomatically all channels are displayed on the Bar Graphs screen 2 3 4 COMM PORT MENUS The system Comm Port menu allows setting RTU Slave ID address Slave Baud rate Parity and UART Timer for the comm2...

Page 22: ...channels If more than 8 channels are needed a second I O option PCB may be required Figure 2 14 2 3 6 SENSOR INFORMATION this feature is not used at this time Sensor Info is available when at least o...

Page 23: ...it code However if lost it may be displayed briefly at power up using the following procedure Remove power from the SafeGuard Controller Reapply power and as the alarm LED s begin scrolling down hold...

Page 24: ...6 pin ribbon cable connects the I O PCB to the SafeGuard Controller s CPU and Display nest assembly Two I2 C bus connectors allow addition of optional functions such as analog I O and discrete alarm r...

Page 25: ...IP Switch settings See MAN 0082 1 Refer to MAN 0082 prior to setup Select the desired address for the device Example DIP Switch 1 positions 1 2 3 4 ON This corresponds to a Modbus Address of 1 Refer t...

Page 26: ...afeGuard Master Comm 1 terminal 3 or Master Comm 1 terminal 7 on SafeGuard Note that the SafeGuard s Master Comm1 terminals are the top terminals 1 3 5 7 See Figure 3 1 6 Jumper the transmitter s COM...

Page 27: ...el s IN LO and IN HI terminals are socketed termination resistors for 4 20mA inputs These may be removed if voltage inputs are to be applied EXC and IN LO terminals are bussed together internally EXC...

Page 28: ...ter EXC LO HI Pwr Sig Com Typical 2 3 wire 4 20mA transmitter wiring connect correct power 24VDC or other to TB2 CH 1 8 CH 1 8 Figure 3 3 3 1 2 OPTIONAL DISCRETE RELAY PCB SG10 0195 An optional Discre...

Page 29: ...JP4 allows zoning of adjacent channel alarms All zoning jumpers are placed vertically Dwg exhibits channels 1 4 and channels 5 7 creating 2 zones All relays in a zone switch together Unused jumpers ma...

Page 30: ...es the outputs for channels groups 1 8 or 9 16 Also see 2 2 4b Marker Menu to configure the SafeGuard Controller for current output for a fault condition of a detector or transmitter and gas sensor co...

Page 31: ...transmitters providing inputs to the SafeGuard Controller A 150 watt AC DC power supply may be included for these applications 115VAC or 230 VAC selected via slide switch When ordered from the factor...

Page 32: ...al ports and analog I O It is exited manually by pressing NEXT and automatically if no keys are pressed for 5 minutes It is very important to understand that CHANNEL INPUT DATA IS NOT PROCESSED DURING...

Page 33: ...30 SafeGuard Controller User Manual MAN 0115 Rev 0 Figure 4 2 Note The Printer Option is not used at this time...

Page 34: ...40488 3 n a 2 characters per register Channel Tag 12 40489 40496 3 n a 2 characters per register Channel Tag 13 40497 40504 3 n a 2 characters per register Channel Tag 14 40505 40512 3 n a 2 characte...

Page 35: ...11 40607 40609 3 n a 2 characters per register 3 registers per channel ASCII Value 12 40610 40612 3 n a 2 characters per register 3 registers per channel ASCII Value 13 40613 40615 3 n a 2 characters...

Page 36: ...tatus 1 16 31033 n a 4 n a packed 16bit integer Alarm 2 Status 1 16 31034 n a 4 n a packed 16bit integer Alarm 3 Status 1 16 31035 n a 4 n a packed 16bit integer Relay Status n a 31036 n a 4 n a packe...

Page 37: ...2001 16 n a 2 n a discrete may be packed Type Channel First Last Read FC Write FC Notes Chnl Alarm 2 1 16 12017 32 n a 2 n a discrete may be packed Type Channel First Last Read FC Write FC Notes Chnl...

Page 38: ...pdate command from the Modbus master Type Channel First Last Read FC Write FC Notes Update MIN n a 2065 n a n a 5 Moves 24 hour MIN data trend to trend data base Update AVG n a 2066 n a n a 5 Moves 24...

Page 39: ...discrete relays may be mounted directly to the back of the enclosure Refer to section 3 for information on each option PCB Additional 8 channel I O option PCB s must be located external from the asse...

Page 40: ...on each option PCB The enclosure may be mounted outdoors with a weather deflector shield It weighs approximately 17 pounds Figure 6 3 provides important warning information concerning correct groundi...

Page 41: ...38 SafeGuard Controller User Manual MAN 0115 Rev 0 Figure 6 3...

Page 42: ...ounting of additional option PCB s as described below SafeGuard PM Panel Rack Mount supports 2 option positions as standard and 4 more with the SG10 0180 expansion plate since in panel rack mount inst...

Page 43: ...termine and correct the problem 3 A company name contact name and telephone number 4 A purchase order from your company authorizing repairs or request for quote 5 Ship all equipment prepaid to Net Saf...

Page 44: ...rmal for an indefinite period of time followed by a sudden failure To eliminate potential ESD damage review the following guidelines Handle boards by metal shields taking care not to touch electronic...

Page 45: ...ada T1Y 7J7 1 866 FIREGAS 347 3427 ph 403 219 0688 fx 403 219 0694 http www net safety com Email nsmsales net safety com PRODUCT SERVICES CONTACT INFORMATION Telephone 8am 5pm MDT 403 769 6074 403 717...

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