NeoDen YY1 User Manual Download Page 34

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4.8 Magnetic Acrylic Cover

The acrylic front cover of NeoDen YY1 can be opened and turned up as shown

in the picture, which is convenient for observation and workbench operation. Please

put the cover down before the machine starts to mount to ensure the safe use.

The acrylic cover of the machine has a magnetic design, easy to disassemble and

install, as shown in the picture below.

Summary of Contents for YY1

Page 1: ...1 NeoDen YY1 Automatic Pick and Place Machine User Manual Model NeoDen YY1 Automatic Pick and Place Machine Version V1 0...

Page 2: ...ch on the X Y guide rails in case any rusting 4 Please make sure the machine under power off status while you need any machine inside operation in case any harm to the hands 5 Make sure no any dirty t...

Page 3: ...Instructions Please follow the instructions for unpacking Step 1 Please remove the packing such as gin tape pearl cotton etc Step 2 Raise the upper part of the machine case Step 3 Installation of acr...

Page 4: ...5 1 Basic Parameters 18 3 5 2 Head and Needle Calibration 19 3 5 3 Up looking Camera Calibration 21 4 Machine Operation Introduction 24 4 1 PCB Fixing Methods 24 4 2 Install the Tape Reel 25 4 3 Stick...

Page 5: ...5 1 Machine Overview 1 1 Machine Dimension Figure 1 Machine dimension drawing...

Page 6: ...6 1 2 Machine Structure Figure 2 Schematic diagram of machine structure...

Page 7: ...ot be changed 4 Copy the csv file to the SD card and insert it into the machine to do following operation If the format is correct the machine will read and convert the csv file information 5 On the m...

Page 8: ...nd modify components on the component editing page 9 You can also get your PCB placement file by modifying the standard YY1 csv placement file on the computer Note The coordinates cannot have negative...

Page 9: ...interfaces of Manual Test Feeder Settings and Parameters On the right top corner there s a How to begin guidance to help users start programming quickly YY1 01 If without SD card inserted the left sid...

Page 10: ...ectly click Apply all same components then the six parameters in this area will be workable for all of the same footprint 2 You can modify parameters of the components one by one and you can also modi...

Page 11: ...to replace to a more suitable one It will be generated as fiducial once it succeeds 2 Please avoid any similar round shapes near the fiducials to avoid confusion otherwise the machine will take the ot...

Page 12: ...zed PCB The way to set up the panelized information is very easy and intuitive You just need to input the horizontal and vertical dimensions of the PCB and the number of panels in horizontal and verti...

Page 13: ...ition Pressing the Save button will save all the adjustments made this time The rotation of the current component can also be adjusted 5 In the Preview mode input the designator and then continue to m...

Page 14: ...k smoothly 4 VACUUM PUMP you can open close the vacuum pump by clicking this button 5 VIBRATOR used to check if the stick feeder could vibrate and feed components 6 UP LOOKING CAMERA DOWN LOOKING CAME...

Page 15: ...of tapes have different gaps in the holes so when the component is fed you may find that the position of the needle is not the original position 2 Direction means the initial angel of the component i...

Page 16: ...the matrix parameters the number of verticals is 1 the number of horizontals is the number of components and input correct spacing 3 4 3 Bulk Feeder You can enter the following interface for tape ree...

Page 17: ...range button at the bottom right of the main page to access the system setting interface as shown below Please note Any wrong parameter setting may cause the device to work improperly or reduce accura...

Page 18: ...sary as some of the tape reels not applicable for high speed 3 Camera Threshoud is one of the most important parameters CPU will generate the original image to be binary one during the image generatio...

Page 19: ...place delay refers to the waiting time before picking and placing the components Add values to the pick and place delays could improve the placement accuracy and stability 3 5 2 Head and Needle Calibr...

Page 20: ...20...

Page 21: ...his function is mainly used to calibrate and adjust the center position of the camera Follow the step by step operation as guided by the system online until the setup is completed The guidance diagram...

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Page 24: ...ods Some common PCBs fixing method 1 Camera 2 Strip feeder tray 3 bulk feeder tray 4 nozzle change station 5 Tape feeder 6 Trash tray 7 Positioning strip 8 Stick feeder This is the general fixing meth...

Page 25: ...eft feeder quantity is enough remove the right side feeder First use method 1 to fix base board same as PCB which will be mounted solder 2 3 pins on the holes of base board use these pins to fix PCB I...

Page 26: ...l be convenient for picking up the next chip Stick feeder belongs to Flexible feeder once the vibration time is set well it will vibrate against that time after one chip picked Please set applicable t...

Page 27: ...component if it is too low will bring vibration to the following component How to get the correct height go to Manual setting page move the nozzle to the pick up position drop the nozzle to the surfa...

Page 28: ...zzle Type Reg ular Regular Regular Regular Regular Regular Regular Regular Model CN0 30 CN040 CN065 CN100 CN140 CN220 CN400 CN750 Illustrati on External Diameter 0 6 mm 0 8mm 1 0mm 1 8MM 2 0mm 3 6mm 5...

Page 29: ...ICs from 5 to 12mm CN750 ICs bigger than 12mm YX01 3528serices Soft bead YX02 High power lamp beads YX03 Chips and BGA from 11mm to 17mm BGA YX04 Chips and BGA bigger than 17mm YX05 4148 circular dio...

Page 30: ...in an uninterrupted placement process 2 The information to be entered on the nozzle replacement setting page are the nozzle to be replaced before which component which placement head nozzle to be repl...

Page 31: ...ction module of this machine is mainly presented on the mounting head and the structure is shown in the diagram above 1 Short press the button to adjust the comparison vacuum value the collected vacuu...

Page 32: ...32 When the vacuum test is on the corresponding light strip on the outer housing will light up as shown in the below picture...

Page 33: ...The trash box is located on the workbench of the machine It can be easily picked up or installed under the condition of safety Please note the direction when installing the waste box with the arrow p...

Page 34: ...ed up as shown in the picture which is convenient for observation and workbench operation Please put the cover down before the machine starts to mount to ensure the safe use The acrylic cover of the m...

Page 35: ...ou can try to lower the sheet metal pressure like this loosen the screw a little bit or take off the sheet metal and use some tool to change its 1 2 After removing these two screws the damping wheel c...

Page 36: ...g springs are installed on the X and Y axis belts Under normal circumstances there is no need to adjust the belts within a certain range Adjust X axis belt tension Loosen the two screws of the belt fi...

Page 37: ...fter the fault is eliminated The operator is required to concentrate on the operation process with eyes attendance ears attendance and hands attendance Eyes attendance Observe whether there is any abn...

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