NeoDen 7 User Manual Download Page 1

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Hangzhou NeoDen Technology Co.,Ltd.

7th Generation

High-Speed Pick and Place Machine

User Manual

Manufacturer:

Hangzhou NeoDen Technology Co.,Ltd.

Applicable Model: NeoDen7 High-Speed Pick and Place Machine
Version:

V1.01

Summary of Contents for 7

Page 1: ...ou NeoDen Technology Co Ltd 7th Generation High Speed Pick and Place Machine User Manual Manufacturer Hangzhou NeoDen Technology Co Ltd Applicable Model NeoDen7 High Speed Pick and Place Machine Version V1 01 ...

Page 2: ...ng 11 2 1 3 1 Single fiducial 11 2 1 3 2 Panelized fiducial 11 2 1 3 3 Manual alignment 11 2 1 3 4 Add or delete fiducial 12 2 1 4 Component list setting 13 2 1 4 1 Manual programming 13 2 1 4 2 Secondary editing of components 16 2 1 4 3 Import the mounting file 17 2 1 5 Feeders setting page 18 2 1 5 1 Feeder arrangement 18 2 1 5 2Feeder information configuration 18 2 2 File Mounting 20 2 3 Factor...

Page 3: ...le 33 3 5 Maintenance 35 3 5 1 Take effective measures to reduce avoid malfunction 35 3 5 1 1 Reinforce daily maintenance 35 3 5 1 2 Requirements for operator 35 3 5 1 3 Formulate the measures to reduce avoid big problem 36 3 5 2 Maintenance 36 3 5 2 1 Daily Inspection 36 3 5 2 2 Monthly Inspection 37 3 5 3 Related issues during solder paste printing process 37 3 5 3 1 Stencil Printing Technology ...

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Page 5: ...fine pitch IC under the premise of ensuring efficient mounting NeoDen7 adopts the most stable pneumatic feeder on the market the advantages are stability easy replacement easy installation quick and convenient tape reel installation it matching with vision correction system and rail feeding system Maximum Board Dimension 630 300mm 1200mm optional Number of Heads Placement head 1 Nozzle 6 Max Tape ...

Page 6: ...ructure of NeoDen7 7 Pause button 8 Mouse keyboard bracket 9 Conveyor Port 10 Power Switch 11 Air source input 12 Power port 1 12 inch high definition display 2 Safety cover 3 USB port 4 Universal wheel 5 Heavy load pedestal 6 Emergency Button ...

Page 7: ...ne will enter the file list interface 5 Please refer to the detailed information on page 4 machine operation introduction 6 After making a programming file it may exist several programming issues such as rotation issues of components so a production testing is necessary for solving issues 7 Start to pick and place 8 Production finish exit 9 Shut down the system via computer then power off the mach...

Page 8: ...P18 See P5 See P4 Note The basic procedure of making a programming file by manual programming or import coordinate file is similar but there are two different parts component list and fiducial setting Please find the detailed operation steps of the differences on relative page 2 Edit on the Operation Interface 2 1 Edit on the Interface See figure 2 1 On the file list interface add a file and input...

Page 9: ...ting operation part will be banned We only need use positioning pins to fix the PCB 2 1 1 2 Rail First select the rail the setting operation part will be available Operation steps first adjust the rail width to let the PCB can move smoothly on the rail Click feed PCB will move through the sensor to the cylinder thimble position cylinder will raise the PCB then thimble will go down PCB feeding comp...

Page 10: ... achieve the calculation of the real coordinate Note the panelized PCB origin SMD1 coordinates and panelized list setting of the manual program mode is the same as file import mode 2 1 2 1 Single board Click single board setting you will see the align button of the SMD1 position that means the first component on the component setup Click align to enter the vision align interface we need find the f...

Page 11: ...zed board Please refer to the data collecting method of each position information as following The data of left bottom is collected according to first component in the component list of programming file Press align of left bottom find the left bottom panel that is nearest to the left side and nearest to the feeding position then find the first component which on the chip list of this panel align t...

Page 12: ...lso double confirm each position by clicking Align 2 1 2 3 Mirror board Mirror board includes row panelized and column panelized Row panelized several same PCBs are arranged in horizontal direction and the nearby rows are mirrored Column panelized several same PCBs are arranged in vertical direction and the nearby columns are mirrored 4 4 4 4 4 1 1 1 2 2 2 3 No 1 red areas are original ref No 2 ye...

Page 13: ...angement way of mirror board and right side is the mirror board showing on computer 2 1 2 4 PCB angle correction PCB angle will influence the accuracy of mounting The angle closer to 0 degree the better and the angel deviation need to be within 1 degree The angle of PCB is generated according to panelized PCB coordinates but we can also adjust the angle by manual Click PCB angle button according t...

Page 14: ...ed panels Steps 1 According to actual panelized PCB to generate panelized list 2 Choose Auto from Skip option of panelized list 3 Click Align button of skip test to choose one fixed position and mark it thus every time when machine scan this mark it will skip this bad board The conventional practice is to stick a black label to the fixed position the position that you aligned on the skip test on t...

Page 15: ...oard and multiple identical PCB boards consistent of the whole board Notice coordinate programming is done as a single board Generally need to select 2 or 3 fiducials 2 1 3 2 Panelized fiducial It is mainly used for multiple identical PCB boards consistent of the whole board when place every panel board the machine will rescan small panel board s fiducial 2 1 3 3 Manual alignment If there is no fi...

Page 16: ...the data collection of fiducial on the manual programming status select the fiducial in the list and click align see figure 2 1 3 3 enter image capture page and find the fiducial center via movement click fiducial align see figure 2 1 3 3 then click save go back to main page Another Items min mix light source brightness setting is the same as the above import automatically operation if need long d...

Page 17: ...ity and mounting information see below figure 2 1 4 operation method Figure 2 1 4 2 1 4 1 Manual programming Component edit firstly Firstly select manual programming there will be a row of example components in the component information modify the sample component and click position align the page will switch to the vision of up looking camera automatically see figure 2 1 4 1 Figure 2 1 4 1 note a...

Page 18: ...p row then click align to find the next component center ensure to modify reedit name specification footprint angle and etc after finish it continue to reedit until all edit finish Component movement During the process of edit sometimes need to do a slightly adjustment for the edited file we have three types 1 move up The main thing is to move the selected components upward 2 move down The main th...

Page 19: ... 2 1 3 2 5 component specification and component footprint need to input the specification and footprint what you need If you look at this lamp panel figure we can see that it s uniformly symmetric in four rows and five columns We can add 4 rows and 5 columns in the row column of the machine follow the tips to find the 3 points orderly to align The component degree will be based on actual situatio...

Page 20: ...anel we know it has 9 components because the final number of components is single it is better to find 3 components that are isosceles triangle and then align the coordinates of those three points in turn Click to generate 9 components coordinate in circle panel 起始点元器件 2 1 4 2 Secondary editing of components Function add or alter for the information of components based on exist programming Pr...

Page 21: ...B which need to process in the computer when importing it select metric system select CSV format save it on USB flash disk then plug it in the machine Do not choose the manual programming click file import top layer see figure 2 1 4 3 it will pop up a selecting window tick the processing files and click save the information will be imported to the list Next go to the stack setting page to set it u...

Page 22: ...there is a pull down menu click it it will appear all components information and specification on the stack list Selecting a drop down list will result in one less item every stack can be operated like this 2 1 5 2Feeder information configuration Choose a stack click the apply in the top left corner this stack s configuration function is to unlocked then the information can be modified there are 5...

Page 23: ...Y 1 in IC tray means the first column and the first row if meet this situation a part of components on the IC tray are already used X Y can be set up directly through XY information X means column Y means row which can confirm a new picking location in this way the basic information of stack see figure 2 1 5 2 2 Figure 2 1 5 2 2 Figure 2 1 5 2 3 skip place option if tick this option all components...

Page 24: ...ts can choose single or multistep machine will automatically allocate them to corresponding stack in order to satisfy single or multi nozzles working demands Also there is detecting function inside see figure 2 1 5 2 4 the height downgoing test after clicking the option the nozzles will go down check to ensure whether the nozzle pick height is suitable if it s not suitable reset the pick height in...

Page 25: ...speed can be manually changed by moving the speed button during mounting maximum 100 The six photographs show the pick alignment in real time You can check every component for each nozzle The function of five buttons on the right Continuous the machine will executive the program automatically Step the machine will executive one single step by click once Stop the machine will stop the current proce...

Page 26: ...ll influence all mounting files when modify this part please consider seriously Especially the last page system settings we suggest after using a period of time or under the guidance of our engineers then change its parameter Notice before our machines leave factory all parameter already be set and no need to change This user manual just introduces all setting functions briefly more details about ...

Page 27: ... Y parameters can set feeders pick position Click button click of align in the list to align the pick position shown as picture 2 4 1 2 Align the position to center of component edge of tablet then save Figure 2 4 1 2 Picture 2 4 1 2 Nozzle testing Drag the nozzle down by the slider to the aligned position to check if the nozzle locates in the center of the component Adjust the nozzle height Drag ...

Page 28: ...ion this screen is mainly to correct nozzles position P S Password is required to activate the items to avoid maloperation please contact support team before making a change 2 3 2 1 Fiducial Camera Position Steps Put a cooling pad on PCB click Rails 2 and fix the PCB on rails Go to the Manual Test screen move the head make sure the nozzles stay above the cooling pad then click Nozzle 1 and Back ...

Page 29: ...t a round mark Click Nozzle 1 again to align the center of round mark then save the setting Follow the same steps to get the trail of Nozzle 6 then check the offset between the round mark and the white crosshair if it s within 10mm the trail is done P S If the offset is overly beyond 10mm please kindly contact NeoDen support team 2 3 2 2 IC Camera Position Click to align on IC Camera Position you ...

Page 30: ...lapped photo of 360 degree rotated nozzle Use the crosshair to align the centers of nozzle 1 to nozzle 6 You can zoom in to see it clearly Click Save to save the changes 2 3 2 3 Flying Camera Position Figure 2 4 2 3 Nozzle flying camera center position flying camera take a picture for the 6 nozzles at the same time ...

Page 31: ...e Whether the components are damaged or the pins are distorted Whether the component is off beyond allowance 2 4 3 2 Inspection method The inspection methods vary from the equipment that you have Except visual inspection all of amplifier microscope online or offline AOI equipment can be applied if the pitch of IC is quite small to check 2 4 3 3 Inspection standard Please follow SOP to do inspectio...

Page 32: ...ficient suction 7 The air hose is blocked or has a leakage problem and even the pump has an issue Frequently throwing components Some suggestions are listed below 1 Up looking camera can t take a clear picture of component due to brightness issue for example 2 The pins are distorted 3 The size or shape isn t aligned with that in Footprint library 4 The size of nozzle is inappropriate or insufficie...

Page 33: ...ructure and maintenance instruction 3 1 Structure chart 1 Y axis belt 2 Linear guide rail 3 Flying camera reflector 4 Three sections auto rail 5 Feeder fixing shelf 6 Mounting head 7 Nozzle 8 Tray holder 9 IC camera 10 Anti friction tank chain ...

Page 34: ...logy Co Ltd 30 3 2 Feeder Brief Introduction Figure 3 2 1 Front fixed buckle Single track wheel Material sending wheel gear Hand Shank Press material cover Tape coiling wheel Locking Claw Cylinder Tail board Snap joint cover ...

Page 35: ...ure the proper wrapped see figure 3 3 1 then loosen the lamellule 2 Installing the tape and reel components setting the reel on reel storage at the back side of the feeder pull out approximately 10cm length tape separate the film and tape then put into transfer storage see figure 3 3 1 The tape should be closely matched with the gear and the film should pass through the upper denomination groove s...

Page 36: ... adjusting the parameters of the feed regulator see figure 3 3 3 3 4 Incorrect installation Samples 1 Incorrect setting of reel in reel storage see figure 3 4 1 Figure 3 4 1 2 The film is twisted not tight enough or the film is not between the white guide wheel and the black gear see figure 3 4 2 Figure 3 4 2 ...

Page 37: ...e of this situation please contact the after sales department of our company Warning when installing the feeder on the equipment make sure there is no foreign matter on the feeder fixed plate and make the bottom surface of the feeder fully fit with the fixed plate The handle is the main way to lock the feeder so pls pay attention to protect this part Note Don t move the feeder while the equipment ...

Page 38: ...ern al Diame ter 0 6mm 0 8mm 1 0mm 1 8MM 2 0mm 3 6mm 5 0mm 9 0m m Inner Diame ter 0 3mm 0 4mm 0 7mm 1 0MM 1 4mm 2 2mm 4mm 7 5m m Type Special Special Special Special Special Special Special custom Model YX01 YX02 YX03 YX04 YX05 YX06 Illust ration Shape The reference of nozzles selection In order to ensure the placement accuracy please select nozzles according to the shape and size of components ...

Page 39: ...r should be concentrated Observation to see whether there is abnormal situation such as peel box doesn t work plastic tape is broken etc Listening whether have strange sound such as noise from placement head sound of loss component strange noise of conveyor etc Handwork solve some small problems in time such as install feeder correction placement position etc If the main machine body or circuit pr...

Page 40: ...acy still has limit Peoples work is important to run machine on its proper role So it s necessary to comply with effective measures to keep machine normal work its placement quality and efficiency 3 5 2 Maintenance Arrange regular inspection and maintenance system 3 5 2 1 Daily Inspection Items Items check before power on Temperature Moisture Temperature 20 26 humidity 45 70 Indoor environment Air...

Page 41: ...g each button to make sure they are well worked Connector Checking if well connected the air hose and air connector PCB clamp block check their wear pattern 3 5 3 Related issues during solder paste printing process 3 5 3 1 Stencil Printing Technology Screen printing technology refer to using ready made stencil directly connect to the printer in a certain way make the solder paste evenly flow on th...

Page 42: ...eason Issue Solution Solder paste graphics dislocation Holes on the stencil not good match with solder pad No enough precision of the Printing machine easily cause bridge connection Adjust the stencil position Adjust the printing machine Solder paste graphics have icicles and dents Scraper pressure is too large Rubber scraper hardness is not enough Holes are too big in the stencil Solder paste req...

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