Document #: SM-QTY-F-133
Rev. Level: C
Release
Date:
7/23/08
Page
1
of
2
SUBJECT: U/R916 FINAL GOODS INSPECTION CHECK SHEET
Check Powder Coat On All Parts For Bare Metal, Light Coverage, Etc. (Per SM-QTY-G-030)
Check Pedals And Cranks For Scratches, Damage, Etc.
Verify Crank Nuts Secure
Verify All Snap Rings Installed And Seated
Verify Rivnuts Installed And Not Damaged Or Spinning
Verify Resistor Secure, Wires Clear Of Resistor And Moving Parts, And Pull Test Wires
M
ECHANICAL
I
NSPECTION
Verify PCB Secure To F
rame, Switch Set to “E/B” (
N
ot “S”), And Pull Test Wires
Verify Poly-V Belt Not Damaged And Aligned On Pulleys
Verify Intermediate Shaft Screw Torque With Beam-Type Torque Wrench (20 Ft. Lbs.)
Verify Flywheel Secure To Alternator Shaft
Check Speed Sensor To Sensor Disk Gap (No More Than 1/32 In.)
Verify All Battery Wires Secure With Pull Test
Verify All Recharger Connector Wires Secure With Pull Test
Verify All Alternator Wires Secure With Pull Test
Verify Ground Wire Secure With Pull Test
Verify Mounting Hardware For Intermediate Pulley, Alternator, And Tension Bolt Secure
Verify HTD Belt Not Damaged And Tracking Across Sprockets And Pulley By Turning Crank
P
ASSED
N
AME
D
ATE
/
/
M
ECHANICAL
R
UN
T
EST
Console Should Turn On With One Crank Of Pedals
Verify Quick Start And Level Keypads Work Properly
Configure Console For Appropriate Bike If Needed ( ^ 8 )
Configure Console For Proper Language If Needed ( ^ 3 )
U
NIT
Check And Record Unit (Standard or Metric) Configuration ( ^ 3 )
V
ER
.
Check And Record Software Version ( ^ 4 ) V21, D51
Run Display Test ( ^ 6 ) And Verify Consistent Lighting And All Segments Present
Select Quick Start Mode
–
Slowly Run Up Through Levels 1 To 20; Stop At Levels 1, 5, 10, 15,
And 20 For 5 To 10 Seconds Each; Run Back Down To Level 1. Be Alert For Noises, Vibration,
And Differences In “Feel” And Resistance
Verify Information During Scan Mode
Verify Upper And Lower CHR Function
Check Battery Voltage Is 6.3 Volts Minimum
P
ASSED
N
AME
D
ATE
/
/
Step 1
SKU
Serial #
Made in
20
Summary of Contents for Be Strong Commercial Series U916
Page 1: ...Be Strong 003 3376 060309A Rework Manual Commercial Series Bike U916 ...
Page 25: ...Place mast in carton Remove seat from bike Get 000 4897 bag and place over seat assembly 25 ...
Page 31: ...Band box shut on both ends Place bands where the upright supports are in box 31 ...
Page 33: ...The Multi Build FISP Load screen should look something like this OR 33 ...
