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Chapter 3 • Planning 

3.2

 

Sensors Overview 

Environmental sensors have many applications and therefore many 

installation options. Where you locate the sensors for the weather 

station is important in order to get accurate data. The sensors should 

be located in a clear area on a level surface that represents the general 

area of interest, and be away from obstructions such as buildings and 

trees 

All SolarMagic weather station weather sensors produce a 4–20mA 

output signal. 4–20mA is an industrial standard signal for process 

control monitoring. Most PLCs (Programmable Logic Controller) and 

data acquisition systems accept this signal directly.  

The communication module is already connected to the designated 

input terminals on the input terminal block in the weather station. The 

lead wires from the sensor will need to be connected to the input 

terminals in the weather station enclosure. The weather station can be 

installed up to 1000ft from the Data Logger and connects through a 

twisted pair cable and RS-485 communication (National 

Semiconductor recommends a size of stranded copper #18-22 twisted 

pair with shielding and drain wire).  The weather station also requires 

24Vdc, which is typically sourced from the system manager 

monitoring kit. The communication protocol is the widely spread 

Modbus protocol. 

The sensors are sampled continuously to provide real time data. Each 

sensor draws between 4mA and 20mA depending on whether the 

sensor is reading at the minimum or maximum of its range.  

The weather station sensors include an assembly on a sturdy and 

durable 1” OD stainless steel tube frame that can be mounted onto a 

pre-existing base/mast or onto a tripod for upright installation. The 

unit is designed for durability and endurance in harsh conditions. The 

Solar Shield, a ventilated sun shield with high reflectiveness, low heat 

retention, and low thermo conductivity, is provided as protection and a 

mounting platform for the temperature sensor. 

Choosing a proper installation location for weather sensors is 

important to ensure accurate readings. For example, wind sensors 

should not be installed too close to a building, as turbulence created by 

the building can interfere with readings. To measure global irradiation 

the solar irradiation sensor should be installed in direct sunlight on a 

level surface (bubble level and leveling screws are included with 

purchase) with similar sun exposure as the PV array. 

Summary of Contents for SolarMagic

Page 1: ...SolarMagicTM Weather Station User Guide...

Page 2: ...IAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO THE USE OF THIS USER GUIDE OR THE USE OF OR THE INABILITY TO USE ANY PRODUCT REFERENCED HEREIN EVEN IF NATIONAL SEMICONDUCTOR HAS BEEN ADVISED OF T...

Page 3: ...hat Seller determines has been by buyer or otherwise subject to unauthorized modification improper installation misuse or use for any reason other than electrical power monitoring of solar power equip...

Page 4: ......

Page 5: ...3 Solar Irradiation Sensor 8 3 4Wind Speed Sensor 9 3 5Wind Direction Sensor 9 3 6AmbientTemperature Sensor 11 3 7 PV CellTemperature Sensor 12 3 8 Reference Cell Temperature Sensor 12 3 9 Communicati...

Page 6: ...National Semiconductor SolarMagic Weather Station User Guide ii Appendix A Reference Diagrams 27...

Page 7: ...be a valuable asset for your application Should you require assistance our technical staff will be happy to help Reading this entire manual is recommended for full understanding of the use of this pro...

Page 8: ...hese instructions closely NOTE This statement is important for best performance Follow these instructions closely CAUTION Follow All Electrical Codes All electrical work must be done in accordance wit...

Page 9: ...Rain Do not install or handle the SolarMagicTM DC Monitoring Combiner Box if it is wet or raining CAUTION Call if there is Damage Contact us if the SolarMagic DC Monitoring Combiner Box enclosure is...

Page 10: ...ng PV systems beyond just solar energy production data Detailed information is needed to utilize the system to its full potential By providing an enhanced web based monitoring and diagnostics solution...

Page 11: ...formation Server where it can be retrieved and used for analysis via any standard web browser enabled device by logging in to the MYPVDATA site The system manager provides the following functions AC P...

Page 12: ...ic weather station is housed in a painted galvanized steel enclosure suitable for outdoor mounting type NEMA 4x The enclosure measures 10H x 8W x 4D 3 1 2 Enclosure Specifications Type 4 4x 12 Materia...

Page 13: ...with shielding and drain wire The weather station also requires 24Vdc which is typically sourced from the system manager monitoring kit The communication protocol is the widely spread Modbus protocol...

Page 14: ...steel elbow coupler can be used for protection and easy installation of the Temperature and Humidity sensors NOTE We recommend use of guy wires to support the weather sensor mast base 3 3 Solar Irradi...

Page 15: ...wind speed The frequency is transformed into a 4 20mA sensor signal output 3 4 2 Wind Speed Sensor Specifications Output 4 20mA Range 0 100MPH Accuracy 0 2MPH over the range 11 to 55MPH Operating Vol...

Page 16: ...nds minimum Operating Temp 40 to 55 C Size 8 5 diameter 10 long Weight 1lb 3 5 3 Solar Shield The solar shield is used to protect sensors typically humidity and temperature from direct sunlight Insert...

Page 17: ...6 Ambient Temperature Sensor Figure 3 5 shows the temperature sensor installed in the solar shield 3 6 1 Ambient Temperature Sensor Specifications Output 4 20mA Range 50 C to 50 C Accuracy 0 2 F or 0...

Page 18: ...20mA Range 50 C to 85 C Accuracy 0 5 F or 0 25 C Operating Voltage 10 36VDC Current Draw Same as sensor output Warm Up Time 3 seconds minimum Storage Temperature 55 C to 90 C Sensing Surface 0 75 1 5...

Page 19: ...to digital conversion The modules can be remotely controlled using a set of commands the Modbus RTU protocol Communication between the module and the SolarMagic Internet gateway data logger is via Mod...

Page 20: ...Station User Guide 14 Resolution 16 bit Sample rate Maximum 10 samples second Bandwidth 15 7Hz Accuracy 0 1 Isolation 3000VDC Indication LED Light For Power and Communication Communication RS 485 Modb...

Page 21: ...or in its proximity CAUTION Drilling holes in the back plate is not recommended and will void the warranty For vertical installations it is best to mount the enclosure directly to a strut system such...

Page 22: ...is available for continuing the Modbus data connection to another device Connect the weather station to the power supply using one pair of the Vs and GND terminals The wire size for the 24Vdc power ca...

Page 23: ...e See Appendix A for references Make sure the polarity of the conductors are marked and are connected to the proper terminals in the enclosure 4 1 5 Installing the Solar Irradiation Sensor The sensor...

Page 24: ...1 6 Installing the Wind Speed Sensor The sensor is a two wire sensor using the red wire for power and the black wire for the output signal WARNING Do Not Connect When Energized Do not connect the sen...

Page 25: ...wire for power and the black wire for the output signal WARNING Do Not Connect When Energized Do not connect the sensor wire if the communications module is energized CAUTION Do not install the temper...

Page 26: ...iently to the sensor Apply an even coat of heat transfer compound to the surface of the sensor as shown making sure that the compound is a little bit higher than the double stick tape Use the alcohol...

Page 27: ...larity of the wires is not correct or they are connected to the wrong terminals you will not get weather data and may damage the sensors or the communications module After proper terminations have bee...

Page 28: ...ation To check the temperature sensor calibration you will need 1 thermometer 3 containers of water 1 power supply 1 current meter To calibrate the temperature sensor 1 Connect the sensor to the power...

Page 29: ...tabilize for 30 minutes before taking any measurements 10 Record the warm water temperature TWARM _______ and record the output current of the sensor IWARM _______ 11 Calculate the relation between cu...

Page 30: ...ia email or call us at 1 877 765 6244 When requesting technical support please provide the following information Model Unit serial number Site name and address installer company name Equipment purchas...

Page 31: ...written statement describing the problem s Insure your shipment the warranty does not cover damage incurred during transit Send the package with shipping prepaid to our address at National Semiconduc...

Page 32: ......

Page 33: ...Appendix A Reference Diagrams 27 Appendix A Reference Diagrams...

Page 34: ...National Semiconductor SolarMagic Weather Station User Guide 28 A 1 1 Sensor Terminal Blocks...

Page 35: ...Appendix A Reference Diagrams 29 A 1 2 Communications Power Terminal Block...

Page 36: ...support solarmagic com 2010 National Semiconductor Corporation National Semiconductor is a registered trademark and SolarMagic is a trademark of National Semiconductor Corporation All rights reserved...

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