National Flooring Equipment ROGUE Operating & Service Manual Download

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PARTS LISTS

407170_ROGUE_RevA

(WIRE ROUTING VIEW)

ACTUATOR

SWITCH

L/R MODE SWITCH

ORBITAL

SPEED POT

DRIVE SPEED POT

INDICATOR LED

E-STOP

ON/OFF SWITCH

ENABLE RELAY

1 & 2

HANDLE GROUND

RIGHT JOYSTICK

(HANDLE)

LEFT
JOYSTICK
(HANDLE)

HOUR METER

TETHER E-STOP

CONTROLLER

HANDLE ASSEMBLY 404863-XXX (CONT’D)

Summary of Contents for ROGUE

Page 1: ...Read Manual Before Operating or Servicing Machine 407170 Rev A ROGUE WALK BEHIND SCRAPER OPERATING SERVICE MANUAL...

Page 2: ......

Page 3: ...ONTROLS 19 INITIAL SETUP 20 INSTALLING THE POWER CORD 20 INSTALLING THE BLADE HOLDER 20 MACHINE OPERATION 21 ADJUSTING THE HANDLE 21 ADJUSTING THE WHEEL SCRAPERS 21 WEIGHTS 22 Removing Front Weight 22...

Page 4: ...AFETY CIRCUIT 37 Emergency Stop Switch 37 Lanyard Kill Switch 37 TESTING THE GROUND FAULT CIRCUIT 38 INSPECTING THE PADS AND LINERS 39 CLEANING THE COUPLING FLANGES 39 ISOLATORS AND CUTTING HEAD BEARI...

Page 5: ...9 DUAL DRIVE MOTORS ASSEMBLY 405071 XXX 60 BOTTOM COVER 406687 61 TAIL ASSEMBLY 405751 62 POWER DISTRIBUTION PANEL ASSEMBLY 405251 64 LIFTING BAR 406684 65 HANDLE ASSEMBLY 404863 XXX 66 HOOD 406685 X...

Page 6: ...Flooring Equipment NFE for customer support National Flooring Equipment Inc 9250 Xylon Avenue North Minneapolis MN 55445 Tel 800 245 0267 Fax 800 648 7124 nationalequipmentdirect com info nationalequ...

Page 7: ...ave above average mechanical abilities and the ability to lift 70 lbs Trainees should be supervised have above average me chanical abilities and the ability to lift 70 lbs Operators maintenance person...

Page 8: ...al Motor Speed 650 1900 rpm Input Power 100 240V 50 60 Hz Amps 15A Max Hand Arm Vibration HAV 12 844 1 532 m s2 Sound Power Level 85 5 dBA Sound Pressure 79 7 dBA Body Color Silver Vein Input Power Re...

Page 9: ...GENERAL INFORMATION 9 407170_ROGUE_RevA B A D E C F MACHINE SPECIFICATIONS CONT D...

Page 10: ...r servicing this machine 3 Safety labels carry important information Obey the dan ger warning and caution labels attached to the machine If unreadable or missing contact NFE for a replacement Read and...

Page 11: ...all directions Always follow applicable electrical codes standards and or regulations Consult your local electrical authority or a licensed electrician before attempting to modify an electri cal inst...

Page 12: ...ither switch is acti vated the machine will shut down and be inoperative 2 Never remove or modify any of the safety features on the machine Carefully read the manual to understand the proper use of th...

Page 13: ...ine is operated in reverse drive wheel could roll over operator s foot causing possible injury 15 Never lean on the handle Putting weight onto machine could damage the handle and cause operator to los...

Page 14: ...n more frequently when working in se vere conditions Remove rags tools supplies etc from the machine after maintenance is completed Check electrical wiring and connectors frequently for damage Repair...

Page 15: ...roperly to avoid pollution and contamination of the environment 16 Do not permanently remove a guard or other safety de vice when performing maintenance on the machine 17 Check for loose or damaged pa...

Page 16: ...Rev A Airborne Contaminants Hot Blade Pinch Point Sharp Blade Team Lift Do Not Stand Eye Protection Ear Protection Hard Hat Safety Shoes Safety Gloves Dust Mask High Visibility Safety Vest Read Manual...

Page 17: ...407170_ROGUE_RevA SAFETY 17 17 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 18: ...4 Middle weight 5 Slide weight 6 Lifting eyes 7 Drive wheel 8 Coupling flange 9 Wheel cleaner 10 Handle 11 Control panel 12 Left control handle 13 Right control handle 14 Hood Body panel weldment 15 K...

Page 19: ...HINE OPERATION section for detailed information 1 Emergency Stop Switch E Stop Push to immediately shut down the machine in case of emergency Reset Procedure If engaged must be reset before the machin...

Page 20: ...rd packaged with machine through clamps 3 Reinstall clamps Use of threadlocker on bolt threads is recommended NOTE Make sure there is no excess slack in the power cord Installed power cord Power cord...

Page 21: ...THE HANDLE While pulling the handle release lever slowly move the handle to the desired position Handle will click into place To avoid personal injury be careful not to pinch hands in the following l...

Page 22: ...NG To avoid personal injury The person lifting front weight should have the ability to lift 70 lbs Otherwise a team lift of two people is highly recommended When removing the front weight make sure we...

Page 23: ...fully remove weight 2 weights 1 weight per side 28 lbs 12 7 kg each NOTE The slide weights are adjustable Position forward for more blade pressure Position rearward to provide better traction for the...

Page 24: ...so the machine can be freewheeled when not under power When the wheels are engaged drive mode the cou pling flanges engage the wheels with the axle so the ma chine can be driven under power Disengagi...

Page 25: ...ight hand preference switch for desired function ality of the control handles 12 Use the control handles to control the travel direction speed and turning of the machine 1 Turn the orbital motor speed...

Page 26: ...Movement DRIVING THE MACHINE The left right hand preference switch determines the functionality of the control handles The control handles are proportional controls meaning the more you rotate the con...

Page 27: ...Control Handle Functions Machine Movement Control Handle Functions Machine Movement DRIVING THE MACHINE CONT D MACHINE OPERATION 27 27 Right Hand Preference Right Control Handle Forward Reverse Left C...

Page 28: ...thium grease may need to be applied to the shaft of the blade holder before inserting The swivel lock feature allows the blade holder to be locked into place for certain applications To prevent the bl...

Page 29: ...new blade into the blade holder and slide back until fully seated against the notch IMPORTANT Do not insert blade all the way back to the screws Incorrect installation will cause insufficient clamping...

Page 30: ...e holder for easier ac cess to toe kicks or for removal along the wall Self Scoring Blades Self scoring blades eliminate the need for pre scoring material and are designed for monolithic flooring lami...

Page 31: ...for the job application Re Scrape Use razor blades with a razor blade blade holder or a 062 standard blade Turn off oscillation Use a steeper angle of attack if necessary Experiment to see which meth...

Page 32: ...re transport wheels on the handle orientated as shown To avoid personal injury Before tilting machine back position the slide weights rearward to make tilting easier Always block the front of the mach...

Page 33: ...priate tie down hardware to secure machine Always inspect the tie down hardware before each use Do not use if worn or damaged Use only proper tie down locations Do not attach the tie down hardware to...

Page 34: ...wheels when loading and unloading Drive the machine under power when moving the ma chine up or down the ramp Using the freewheel mode could result in loss of control causing serious injury Operator sh...

Page 35: ...IONS section and on serial number label Do not lift loads that exceed the maximum rated capacity of the hoist and the lifting hardware Be sure the hooks have a safety latch Always inspect the lifting...

Page 36: ...s needed Inspect and grease cutting head bearing Replace as needed Inspect blade angle linkage for excessive play Grease linkage To ensure the machine operates safely for a long time perform regular m...

Page 37: ...l Switch 1 Start machine 2 Pull the lanyard from the kill switch and verify the ma chine shuts down 3 Reset the lanyard kill switch INSPECTING FOR DAMAGE CLEANING DEBRIS BUILDUP SERVICE INTERVAL Daily...

Page 38: ...rce and turned off WARNING TESTING THE GROUND FAULT CIRCUIT SERVICE INTERVAL Monthly 1 Remove the hood 2 Pry up the plug using a flat head screwdriver 3 Push TEST button The GFCI should trip 4 Reset G...

Page 39: ...ear liners weights not shown for clarity Coupling flange disassembly Foam pads and wear liners weights not shown for clarity MAINTENANCE 39 407170_ROGUE_RevA INSPECTING THE PADSAND LINERS CLEANING THE...

Page 40: ...bly away from the eccentric 8 14 If not replacing the cutting head bearing skip to Step 19 Removing Replacing the Cutting Head Bearing 15 Hold nuts 6 on top side of frame and remove the cap screws 7 1...

Page 41: ...ISOLATORSAND CUTTING HEAD BEARING CONT D MAINTENANCE 41 407170_ROGUE_RevA 5 6 7 8 9 3 2 1 4...

Page 42: ...mineral based lith ium thickened grease with graphite additive McMaster Carr part number 10195K823 or suitable equivalent 1 Remove front and slide weights 2 Remove the bottom cover 3 Carefully lay th...

Page 43: ...im 6 Replacing Wheel 8 Wipe axle 8 clean and lubricate with white lithium grease 9 Repack both wheel bearings with white lithium grease 10 Replace shim 6 11 Replace drive wheel 7 and shim 6 12 Reinsta...

Page 44: ...plied remove the 4 mounting screws at the base of handle 4 Carefully lift handle from machine Reinstalling Handle To reinstall the handle reverse the previous steps Make sure all the screws are tighte...

Page 45: ...dle pivot tension can be adjusted by turning the four set screws on the handle hinge ADJUSTING HANDLE RELEASE LEVER 1 Remove the small handle cover by loosening the four Torx screws 2 Using a small wr...

Page 46: ...ator RESETTING THE ONBOARD CIRCUIT BREAKER If the onboard circuit breaker has been tripped the machine will not run Push the overload reset button to reset Resetting the onboard circuit breaker LONG T...

Page 47: ...onds before restarting machine Failing to do so may result in a system fault System indicator is pulsating green but nothing is happening When orbital motor speed is set below 1 the orbital motor is o...

Page 48: ...le screws not secured Ensure handle mounting screws are secure Operating near an undesirable frequency Certain frequencies known to cause undesirable vibration have been disabled however it may still...

Page 49: ...four locking screws a few turns so screws clear the locating posts It is not necessary to remove screws Weight is binding with locating posts Pulling the weight forward during removal causes weight t...

Page 50: ..._RevA 4 2 3 1 5 6 7 8 9 10 11 12 13 14 OVERALL MACHINE NOTE Part numbers with X XXX and XXXX suffixes indicate configurable items that are defined by the serial number of the machine Contact NFE custo...

Page 51: ...Body Panels 1 11 406686 Wheel Scraper Bi directional 2 12 406687 Cover Bottom 1 13 404281 Screw Button Head Cap M10 1 5x20 Flanged Clear Zinc 4 14 406778 Bolt Wizlock M8 1 25x16 Clear Zinc Class 8 8 6...

Page 52: ...404702 Base Frame 1 4 405056 Install Cutting Head 1 5 405057 XXX Installation Orbital Motor Rogue 1 6 406778 Bolt Wizlock M8 1 25x16 Clear Zinc Class 8 8 12 7 406798 Post Mounting Weight 8 8 406845 B...

Page 53: ...cription Qty 1 402240 Nut Hex Nylon Insert M10 1 5 Heavy Clear Zinc 4 2 407353 Subassy Bearing Eccentric 1 3 406689 XXX Motor VFD Wired Programmed Orbital 1 3 1 406875 Pad Foam 3 8 x 1 1 4 PVC Neopren...

Page 54: ...1 1 1 1 ECCENTRICASSEMBLY 407353 Item No Part No Description Qty 1 404785 Eccentric Cutting Head 1 2 406688 Subassy Bearing Housing 1 3 406094 Ring Retaining External Axial 30mm Heavy Phosphate 1 4 40...

Page 55: ...r 3 piece 2 x 3 1 2 70A 4 4 406087 Screw Hex Head Cap 1 2 13x4 1 2 Clear Zinc 4 5 406088 Washer Flat 1 2 x 1 3 4 Clear Zinc 4 6 406110 Label Warning No Step Team Lift 1 7 406666 Bolt Carriage M6 1 0 x...

Page 56: ...PARTS LISTS 56 407170_ROGUE_RevA 15 11 3 9 20 16 19 17 4 2 5 13 14 7 1 12 10 8 21 18 6 ACTUATOR LINKAGEASSEMBLY 407359...

Page 57: ...4 Boot Bottom Actuator Mount Adh 1 8 406089 Assy Actuator Linear 24VDC 100mm 5kN 1 9 407414 Subassy Mount Riser 1 10 407045 Spacer Round 500 x 316 x 1 288 1 11 407093 Bolt Shoulder 1 2 x 2 x 3 8 16 Al...

Page 58: ...ator LA33 1 2 406890 Pad Foam 1 4 x 1 x 6 PVC Neoprene Adh 1 3 406891 Pad Foam 3 8 x 1 1 4 x 4 PVC Neoprene Adh 3 4 407100 Pad Foam 1 2 x 2 3 4 x 2 3 4 Adh 2 5 407101 Pad Foam 1 2 x 1 3 4 x 7 Adh 1 6...

Page 59: ...2 3 CUTTING HEAD PLATE 407363 Item No Part No Description Qty 1 404705 Plate Cutting Head 1 2 405624 Screw Socket Head Cap M10 1 5x30 Black Oxide 2 3 71131 Bearing 1 1 4 ID SBLF 206 20 1 4 74656 Nut H...

Page 60: ...405046 Washer Fender 5 16 x 1 1 4 Clear Zinc 2 4 405074 Spring Compression Tapered 1 28 1 03 x 89L x 067w 2 5 406778 Bolt Wizlock M8 1 25x16 Clear Zinc Class 8 8 12 6 406096 Screw Torx Button Head Cap...

Page 61: ...4X 1 1 FRAME 1 2 BOTTOM COVER 406687 Item No Part No Description Qty 1 407102 Cover with Pads Bottom Frame 1 1 1 404712 Cover Bottom Frame 1 1 2 407096 Pad Rubber 1 8 x 1 1 2 x 1 1 2 Adh 4 2 74636 Bo...

Page 62: ...PARTS LISTS 62 407170_ROGUE_RevA 13 6X 3 15 4 17 9 16 8 14 11 10 6X 12 4X 10 4X 18 19 3X 2 6 5 1 20 22 7 2X 21 S TAILASSEMBLY 405751...

Page 63: ...9 407002 Bezel Box Elec RH 1 10 403235 Nut Keps M6 1 0 Clear Zinc 10 11 406821 Strain Relief M32 Black Nylon 14 25mm ID 1 12 407003 Isolator Vibration 1 x 1 2 M F M6 4 13 407083 Screw Torx Pan Head M...

Page 64: ...Slim 3 3 406005 Washer Lock Ext Tooth M5 Clear Zinc 2 4 406044 Power Supply 24VDC 90 264VAC 350W Slim 1 5 406099 Screw Socket Head Cap M3X0 5X6 Black Oxide 4 6 406100 Harness Base Rogue 1 7 406102 Re...

Page 65: ...8X 3 2 2X 4 9 2X LIFTING BAR 406684 Item No Part No Description Qty 1 406011 Bolt Wizlock M8 1 25 x 20 Clear Zinc Class 8 8 8 2 406846 Leg Eyelet Lift 2 3 406847 Brace Cross Eyelet Lift 1 4 406879 St...

Page 66: ...PARTS LISTS 66 407170_ROGUE_RevA 40 4X 19 26 11 9 8 20 25 13 4X 20 12 40 4X 23 15 10 33 14 4X 28 39 2 45 40 4X 50 HANDLEASSEMBLY 404863 XXX...

Page 67: ...PARTS LISTS 67 407170_ROGUE_RevA HANDLEASSEMBLY 404863 XXX CONT D 5 35 2X 37 5 4X 30 6 18 2X 4 8X 48 2X 51 2X 22 17...

Page 68: ...PARTS LISTS 68 407170_ROGUE_RevA 21 34 21 7 41 24 2X 16 27 44 4 2X 36 47 46 29 3 38 49 4 2X 32 31 43 1 2X 42 51 49 51 HANDLEASSEMBLY 404863 XXX CONT D...

Page 69: ...VIEW ACTUATOR SWITCH L R MODE SWITCH ORBITAL SPEED POT DRIVE SPEED POT INDICATOR LED E STOP ON OFF SWITCH ENABLE RELAY 1 2 HANDLE GROUND RIGHT JOYSTICK HANDLE LEFT JOYSTICK HANDLE HOUR METER TETHER E...

Page 70: ...1 00 x 125 Steel 1 18 405759 Handle Control Ministro Black Gray 2 19 406051 Panel Access Handle Upper 1 20 406055 Block Bearing Pivot Handle 2 21 406066 Knob Potentiometer 1 4 with Set Screw 2 22 4060...

Page 71: ...abel Pictogram Pinch Point 1 43 407142 Assy Indicator LED 24VDC 14mm 1 44 407152 Phantom E Stop Switch Triple 1 45 407237 Cover Lower Handle 1 46 5280 137W Wrench Blade 6mm 1 47 63 P30 Clamp Wire 3 8...

Page 72: ...4 BRACKET 5 HOOD 406685 X Item No Part No Description Qty 1 405139 Spacer Block Side Panel 4 2 405140 Rod Side Body 2 3 405755 Bolt Wizlock M8 1 25x30 Clear Zinc Class 8 8 8 4 406778 Bolt Wizlock M8 1...

Page 73: ...404730 X Subassembly Front Weight 1 2 406107 Label National Logo 4 12 x 3 75 1 3 406890 Pad Foam 1 4 x 1 x 6 PVC Neoprene Adh 2 4 407098 Liner Wear Tab Front Weight Adh 1 5 407099 Liner Wear Side Fron...

Page 74: ...ide 1 2 406107 Label Slide Weight 1 3 407149 Screw Socket Head Cap M8x1 25x25 Trilobe Clear Zinc 2 PARTS LISTS 74 407170_ROGUE_RevA 1 2 QTY REV NOTES 1 ar 2 MIDDLE WEIGHT 406090 Item No Part No Descri...

Page 75: ...RIGHT HAND CONFIGURATION REV NOTES WHEEL SCRAPERS 406686 Item No Part No Description Qty 1 406629 Cleaner Wheel Bidirectional 1 2 401509 Nut Hex Nylon Insert M8 1 25 Clear Zinc 2 Item No Part No Descr...

Page 76: ...16 YEL 114 24VDC PWR SUPPLY GND L N P106 P206 P006 P492 P490 P390 P211 P212 P213 P113 P112 P111 TERMINAL BLOCK SWITCHED LINE SWITCHED NEUTRAL J100 J200 P114 PANEL GND P003 P214 16 BRN L16 16 BLU L26...

Page 77: ...24 WHT 915 24 BRN 925 WHT SHLD BRN BRN SHLD WHT 24 BRN 925 24 WHT 915 24 BLK 935 WHT BRN SHLD CBL 902 1 3 2 2 3 1 P950 J950 P902 EN HW 24V OUT 3 2 X5 P962 P963 24 RED 962 2 3 24V OUT EN HW LEFT WHEEL...

Page 78: ...LU 20 BRN 20 WHT 20 BLK P150C 4 5 6 2 1 3 14 BRN 14 BLU 1 2 P153 J153 2 1 RET EXT TILT ACTUATOR 14 BLU 14 BRN 934 PG2 PG2 914 924 PG2 PG1 214 114 PG1 PG1 G04 R1 120 16 BRN 800 N C N C N C 18 BLK 491 1...

Page 79: ...D IN THIS DRAWING IS THE SOLE PROPERTY OF NATIONAL FLOORING EQUIPMENT INC ANY REPRODUCTION IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF NATIONAL FLOORING EQUIPMENT INC PROHIBITED PROPRIETARY...

Page 80: ...6 P355 P354 NC2 E STOP NC1 4 1 2 3 5 J357 J356 TETHER E STOP I I 6 4 P352 NC1 NC2 16 BRN 800 300 PG3 ACTUATOR SWITCH 2 3 5 1 P213 N03 START STOP SWITCH NO4 P301 P350 J211 ENABLE RELAY 1 P363 NC1 NC2 P...

Page 81: ...915 22 CAN HIGH PG3 915 CAN LOW 12 20 BRN 925 363 PG5 S 363 S 410 16 ORG 363 HANDLE GND P021 3 16 GN YL G12 16 GN YL G12 4 3 2 1 12 1 2020 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPER...

Page 82: ...826 18 RED 830 15 INPUT 6 30 P220 SENSOR PWR CONTROLLER INPUT 5 25 18 BLU 825 SENSOR GND 20 18 BLK 840 20 BRN 823 40 PWM5 FREQ 2 38 20 BLU 822 20 PUR 820 21 INPUT 1 FREQ 1 36 20 WHT 821 1 3 DRIVE SPEE...

Page 83: ...BLK 407 5 24VDC BUS COM P400 P360 24VDC BUS 5 18 ORG 364 417 PG5 22 BLK 22 GRN 22 RED S 407 S 364 2 1 J368 J414 HOUR METER 20 ORG 368 20 BLK 414 20 BLK 415 20 BLU 854 20 RED 824 20 BLK 417 4 3 2 1 12...

Page 84: ...9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipmentdirect com E Mail info nationalequipment com...

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