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NARDI COMPRESSORI PACIFIC M35 User Manual Download Page 4

 

 

 

PACIFIC M35

 

 

4 | 

P a g e

 

PACIFIC M35 REV.01-17 COD. PA201-M35-ENG 

Nardi Compressori – www.nardicompressori.com 

7 

MAINTENANCE AND SERVICE   

 

 

 

 

 

page 18 

  
7.01 

Maintenance Operations   

 

 

 

 

 

 

 

page 18 

7.02 

Lubrication System 

 

 

 

 

 

 

 

 

page 18 

7.03 

Oil 

 

 

 

 

 

 

 

 

 

 

page 18 

7.04 

Oil Change 

 

 

 

 

 

 

 

 

 

page 19 

7.05 

Change Type of Oil 

 

 

 

 

 

 

 

 

page 19 

7.06 

Change Oil Filter  

 

 

 

 

 

 

 

 

page 19 

7.07 

Alarm Oil Level   

 

 

 

 

 

 

 

 

page 20 

7.08 

Change Intake Filter 

 

 

 

 

 

 

 

 

page 20 

7.09 

Maintenance of Intermediate Separators 

 

 

 

 

 

 

page 20 

7.10 

Carbon Filter for Breathing Air 

 

 

 

 

 

 

 

page 21 

7.11 

Carbon Filter Cartridge   

 

 

 

 

 

 

 

page 21 

7.12 

Lifetime Filter Cartridges Charts – PAC FILTER 2 and PAC FILTER 3   

 

 

page 22 

7.13 

Pressure Maintaining Valve 

 

 

 

 

 

 

 

page 23 

7.14 

Heads and Compression Valves   

 

 

 

 

 

 

page 23 

7.15 

Valve Replacement – First Stage   

 

 

 

 

 

 

page 23 

7.16 

Valve Replacement – Second Stage 

 

 

 

 

 

 

page 24 

7.17 

Valve Replacement – Third Stage   

 

 

 

 

 

 

page 24 

7.18 

Valve Replacement – Fourth Stage  

 

 

 

 

 

 

page 25 

7.19 

Safety Valves 

 

 

 

 

 

 

 

 

 

page 25 

7.20 

Filling Valves and Filling Hoses 

 

 

 

 

 

 

 

page 25 

7.21 

Automatic Condensate Drain 

 

 

 

 

 

 

 

page 26 

7.22 

Automatic Stop System   

 

 

 

 

 

 

 

page 26 

7.23 

Use of the Electronic Control Panel  

 

 

 

 

 

 

page 27 

7.24 

Visible Alarms and Actions 

 

 

 

 

 

 

 

page 29 

7.25 

Special Waste Disposal   

 

 

 

 

 

 

 

page 30 

7.26 

Trouble-shooting  

 

 

 

 

 

 

 

 

page 31 

 

8 

SPARE PARTS 

 

 

 

 

 

 

 

 

page 32 

  

 

 

9 

MAINTENANCE SCHEDULE TABLE 

 

 

 

 

 

page 81

 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for PACIFIC M35

Page 1: ...g e PACIFIC M35 REV 01 17 COD PA201 M35 ENG Nardi Compressori www nardicompressori com PACIFIC M35 HIGH PRESSURE BREATHING AIR COMPRESSOR U Us se er r s s a an nd d M Ma ai in nt te en na an nc ce e M...

Page 2: ...tains general information and instructions for the operation and maintenance of high pressure breathing air compressor PACIFIC M35 All users must read this manual carefully and understand it in its en...

Page 3: ...ons for the Operators and for the Proper Use of the Compressor page 09 2 03 Safety Essentials page 09 2 04 General Safety Considerations page 10 3 WARRANTY AND ASSISTANCE page 11 3 01 Warranty of the...

Page 4: ...age 21 7 12 Lifetime Filter Cartridges Charts PAC FILTER 2 and PAC FILTER 3 page 22 7 13 Pressure Maintaining Valve page 23 7 14 Heads and Compression Valves page 23 7 15 Valve Replacement First Stage...

Page 5: ...ressor we recommend reading carefully the following indications 1 Read carefully the manual for the proper operation of the compressor 2 Do not allow the air that comes out from the compressor to be d...

Page 6: ...ng roller bearings The roller bearings have a high workload and as a result the mechanism is very strong Cylinders are made in aluminum with a barrel in cast iron inside This allows the machine to be...

Page 7: ...equipment and as a consequence it extends the life of the compressor block inside The air filtering system is placed in the front part of the compressor in the outside in order to simplify and expedi...

Page 8: ...e Tipo di Olio Name Nome NARDI OIL 750 PLUS Environment working temperature Temperatura ambiente di lavoro C F From 5 C to 45 C From 41 F to 113 F Max inclination of compressor Max inclinazione del co...

Page 9: ...maintenance operations required The compressor is designed to produce compressed breathing air in accordance with regulation DIN EN 12021 It draws air from the surrounding environment the operator mu...

Page 10: ...eful about any moving parts and do not get in contact with them Do not change the ventilation system of the compressor and make sure it is positioned so as to ensure the proper circulation of air When...

Page 11: ...ts are used Gases other than air are sucked compressed or air with oxygen content higher than 21 The replacement of defective parts under warranty will be performed free of charge at Nardi Compressori...

Page 12: ...le agents Check continuously wind direction and fumes coming from the engine The compressors must be positioned in a cool place protected from the weather Check Chapter 4 03 for the proximity of walls...

Page 13: ...the ventilation adequate for both machines to work properly Use the formula on Table C for your calculation Volume of Air Intake m Number of Compressors x Volume of Air Required for the Room m x 1 6...

Page 14: ...this situation is present check the pipe because the compressor may be going into depression and the causes can be Pipe chokes Pipe is too long In this case the cross sectional area of the pipe should...

Page 15: ...t the condensate drain hose at the back of the compressor Check the oil level Check that the cartridge is inserted inside the filter housing Plug the power cable into the electrical outlet Turn the li...

Page 16: ...technician Test the condensate drain valve by pressing the button PURGE and test the emergency button on the electronic control panel Check that the oil level be at MAX full If the compressor is drive...

Page 17: ...filling valve to the cylinder you must follow these steps Make sure that the compressor is turned off and that the filling valve and the cylinder valve are closed Attach the filling valve to the cylin...

Page 18: ...RESSORI or by qualified technical staff IMPORTANT All maintenance operations must be performed with the machine switched off and the power cable disconnected 7 02 LUBRICATION SYSTEM NARDI compressors...

Page 19: ...05 CHANGE TYPE OF OIL To avoid serious damage to the compressor when changing the type of oil you must strictly follow the following steps Follow the steps on the oil change Chapter 7 04 Change or cle...

Page 20: ...er are as follows Release the latches on the lid and remove the filter cartridge Clean with a damp cloth inside the filter housing and the cap Insert the new filter cartridge and close the lid 7 09 MA...

Page 21: ...laced after 2000 hours of operation At 225 Bar the filter cartridge must be replaced after 5000 hours of operation 7 11 CARBON FILTER CARTRIDGE There are two types of cartridges for electrical compres...

Page 22: ...PACIFIC M35 22 P a g e PACIFIC M35 REV 01 17 COD PA201 M35 ENG Nardi Compressori www nardicompressori com...

Page 23: ...ve replacement and cleaning is performed by trained personnel The steps for replacement of the valves are the following Replace all the parts of the valve and not just some elements Carefully clean th...

Page 24: ...s and connect the cooling coils of the intercooler 7 17 VALVE REPLACEMENT THIRD STAGE The steps for replacement or cleaning of the valve are the following Disconnect the cooling hoses from the fitting...

Page 25: ...gs of the cooling coils 7 19 SAFETY VALVES These valves are critical for the safety of the operator and the compressor The safety valves are calibrated at a certain pressure blowing off the air in the...

Page 26: ...additional valves When you close the filling valve fully tighten it until all the air is released 7 21 AUTOMATIC CONDENSATE DRAIN The drain of the condensate and oil of the two intermediate separator...

Page 27: ...Red LED for general alarm ALARM BLOCKING 7 23 USE OF ELECTRONIC WARNING The control panel is an advanced component that allows you to monitor the compressor and at the same time change the parameters...

Page 28: ...ffset value of O2 holding down the reset button until the column does not complete the line as shown The setting of the probe is made by the Nardi Compressori Move with the arrow to change the other v...

Page 29: ...parameters Initial startup screen software To enter parameters press the ARROWS and press PAGE Adjustment of the backlight Press PAGE to proceed Adjusting the display contrast Press PAGE to proceed S...

Page 30: ...s dark time serves to the sensor to stabilize default 300 seconds Press PAGE to proceed Set the limit amount of CO in the air default 5 ppm Press PAGE to proceed Set the limit of the amount of CO2 in...

Page 31: ...This parameter is set by Nardi Compressors Press PAGE to proceed Setting management filter The management of the filter calculates the life of the cartridge and displays an alarm on the display when...

Page 32: ...ow level of oil Press PAGE to proceed Setting to enable soft start And is possible to integrate the module soft start the soft start of the electric motor You have to enable the function to enable the...

Page 33: ...180 C B 180 C C 180 C D 160 C Press PAGE to proceed Service time is intended to alert the operator that the machine needs a service and when there is 20 of the time after the service the display aler...

Page 34: ...ists you should contact your local dealer and report the problem The alarms that may be generated are the following SEQUENCE OR PLASE FAILURE It indicates the engine and connected wrong running backwa...

Page 35: ...Intake extension clogged Check intake extension tube Valves not working Replace or clean valves Compressor does not reach Worn piston rings Replace worn piston rings maximum presure Excessively worn...

Page 36: ...4 Rev 00 2015 Rev 00 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION PA001 006 Shaft PA001 025 Roller bearing VD008 010 Nut PA001 011 Counterbalance PA001 030 Roller bearing VR030 005 Washer PA001...

Page 37: ...DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION OR304 005 O ring PA001 065 Oil seal flange VB008 035 Screw PA001 044 Shaft complete of connecting rod PA001 070 Metal protection VD016 015 Nut PA001 050 C...

Page 38: ...5 Rev 00 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION OR304 005 O ring PA001 065 Oil seal flange VB008 035 Screw PA001 044 Shaft complete of connecting rod PA001 081 Pulley VD016 015 Nut PA001 0...

Page 39: ...020 Screw AC014 010 Closure plug PA001 125 Support cooling tube VB004 046 Screw HR117 014 Pipe fitting PA001 126 Support cooling tube VB006 013 Screw HR120 014 Pipe fitting L PA001 135 Oil pump VB006...

Page 40: ...on HR120 007 Pipe fitting L 3 8 G for tube 12 mm PA002 108 Set Piston rings PA002 190 Complete intake filter HR117 031 Pipe fitting 1 4 G for tube 12 mm PA002 109 Piston PA002 191 Intake filter cartri...

Page 41: ...036 Screw OR020 015 O ring PA002 587 Valve seat VB008 115 Screw OR053 006 O ring PA002 588 Valve plate VD008 007 Nut OR060 005 O ring PA002 590 Valve spring VD008 015 Nut OR066 005 O ring PA002 591 P...

Page 42: ...ng direct PA004 615 Piston PA004 685 Suction valve HR120 004 Pipe fitting L PA002 607 Set piston rings PA004 690 Valve head OR037 009 O ring PA004 619 Cylinder s pipe VB008 014 Screw OR037 010 O ring...

Page 43: ...Nipplo HR101 004 Ogive OR028 006 O ring AT140 005 Body drain valve complete HR102 014 Nut fitting pipe PA002 705 Body filter separator AT140 100 Condensate drain valve complete HR120 007 Pipe fitting...

Page 44: ...007 Pipe fitting L PA002 714 Support filter separator AT140 100 Condensate drain valve complete HR701 012 Washer gasket PA110 100 Safety valve AT141 001 Rilsan nut OR053 006 O ring VB004 021 Screw AT...

Page 45: ...50 Manometer AT141 001 Rilsan nut PA002 720 Body filter separator VB005 003 Screw AT142 001 Black screw of discharge PA002 721 Sintered filter VB006 051 Screw HR101 004 Ogive PA002 722 Flange VB008 01...

Page 46: ...RIPTION CODE DESCRIPTION AC014 010 Tappo PA003 025 Serpentina di raffreddamento VB004 040 Vite OR022 015 O ring PA003 030 Serpentina di raffreddamento VB006 046 Vite PA001 095 Staffa bloccaggio serpen...

Page 47: ...O ring PA114 041 Sealing Ring HR101 004 Ogive PA003 100 Tube PA114 042 Reducer HR102 014 Nut fitting pipe PA003 121 Tube PA114 045 Connection INOX HR117 031 Pipe fitting PA003 122 Tube PA114 049 Suppo...

Page 48: ...ing valve insert PA110 103 Safety valve PN 300 bar AT142 002 Drain out PA100 051 Piston maintaining valve PA114 047 Connection HR101 004 Ogive PA100 052 Spring guide PA114 148 Connection HR102 014 Nut...

Page 49: ...ing valve insert PA110 103 Safety valve PN 300 bar AT142 002 Drain out PA100 051 Piston maintaining valve PA114 047 Connection HR101 004 Ogive PA100 052 Spring guide PA114 148 Connection HR102 014 Nut...

Page 50: ...ing valve insert PA110 103 Safety valve PN 300 bar AT142 002 Drain out PA100 051 Piston maintaining valve PA114 047 Connection HR101 004 Ogive PA100 052 Spring guide PA114 148 Connection HR102 014 Nut...

Page 51: ...Screw PA003 011 Tube PA099 248 Belt VD008 012 Nut PA003 102 Tube PA099 250 Belt VD010 015 Nut PA003 101 Tube VB006 016 Screw VR006 002 Washer PA010 005 Cover fan VB006 031 Screw VR006 004 Washer PA010...

Page 52: ...pport VB010 014 Screw MPA003 004 Gasoline engine automatic PA098 170 00 50hz Pulley VD008 012 Nut PA003 011 Tube PA099 250 Belt VD010 015 Nut PA003 101 Tube VB006 016 Screw VR006 002 Washer PA003 102...

Page 53: ...icompressori com CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC009 109 Plug whith thread PA010 109 7016 Frame VB010 014 Screw AC009 700 Closure VB008 027 Screw VR008 006 Washer PA010 101 Frame...

Page 54: ...DESCRIPTION CODE DESCRIPTION AC009 502 No vibration rubber PA116 721 Electrical box with soft start VR008 006 Washer PA010 119 Support VB003 010 Screw PA010 121 Support VB008 013 Screw PA010 122 Suppo...

Page 55: ...compressori com CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC009 109 Plug whith thread PA010 109 7016 Frame VB010 014 Screw AC009 700 Closure VB008 027 Screw VR008 006 Washer PA010 102 Frame V...

Page 56: ...CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC009 109 Plug whith thread VB008 028 Screw VR008 006 Washer AC024 072 Wheel VB010 060 Screw VR010 005 Washer PA010 126 Support VB012 015 Screw VR01...

Page 57: ...th thread PA010 109 7016 Frame VD008 007 Nut AC009 517 No vibration rubber PA010 127 Washer VD010 015 Nut PA010 103 Frame VB008 009 Screw VR008 006 Washer PA010 104 Frame VB008 027 Screw VR010 009 Was...

Page 58: ...CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC009 109 Plug whith thread VB010 050 Screw VD012 007 Nut AC024 072 Wheel VB010 060 Screw VR010 005 Washer PA010 123 Support VB010 085 Screw VR012 0...

Page 59: ...ION CODE DESCRIPTION CODE DESCRIPTION PA010 111 Support VB003 010 Screw VR008 006 Washer PA010 112 Support VB006 016 Screw PA010 113 Support VB006 018 Screw PA116 721 Electrical box VB008 012 Screw PA...

Page 60: ...ori www nardicompressori com CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC006 101 Universal Coupler AC021 042 Nut PA199 012 02 Cover AC017 102 Pipe fitting L PA199 012 01 Tank SPARE PARTS PACI...

Page 61: ...com CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION PA010 109 7016 Frame VB006 031 Screw VR008 006 Washer PA010 114 7016 Frame VB008 028 Screw PA199 101 Eco friendly Tank VR006 002 Washer VB006 01...

Page 62: ...5 ENG Nardi Compressori www nardicompressori com CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC002 824 Cable PA010 152 Frame VB006 013 Screw PA010 151 Frame PA116 901 Frame VR006 004 Washer SPA...

Page 63: ...rdicompressori com CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC009 100 Flange VB008 027 Screw VR008 006 Washer PA010 105 Handle VB008 041 Screw PA010 110 Support VD008 012 Nut VB006 022 Screw...

Page 64: ...Fitting valve INT 200 PA116 002 Trasductor HR176 002 Clousing plug PA112 110 Fitting valve DIN 200 PA116 003 Cable for trasductor HR303 003 Connection PA112 120 Fitting valve DIN 300 VB006 016 Screw H...

Page 65: ...HR176 002 Clousing plug PA112 110 Fitting valve DIN 200 PA116 001 330 Pressure swich 225 bar HR303 003 Connection PA112 120 Fitting valve DIN 300 PA116 001 D Connector with cable for Diesel HR701 012...

Page 66: ...200 INT CGA 200 Bar YOKE PA114 007 Distridutor 4 exit HR176 002 Clousing plug PA112 105 Fitting valve INT 200 PA116 002 Trasductor HR303 003 Connection PA112 110 Fitting valve DIN 200 PA116 003 Cable...

Page 67: ...ousing plug PA112 110 Fitting valve DIN 200 PA116 001 D Connector with cable for Gasoline HR303 003 Connection PA112 120 Fitting valve DIN 300 PA116 001 G Connector with cable for Diesel HR379 002 Clo...

Page 68: ...ion PA112 109 Adapter DIN 200 INT CGA 200 Bar YOKE PA115 119 Piston no return valve HR338 002 Pipe fitting L PA112 105 Fitting valve INT 200 PA116 002 Trasductor HR379 002 Clousing plug PA112 110 Fitt...

Page 69: ...0 Bar YOKE PA115 119 Piston no return valve HR338 002 Pipe fitting L PA112 105 Fitting valve INT 200 PA116 001 330 Pressure swich 225 bar HR379 002 Clousing plug PA112 110 Fitting valve DIN 200 PA116...

Page 70: ...DESCRIPTION AC009 518 Antivibration PA099 200 Belt VD008 012 Nut PA010 304 7016 Support MPA001 100 Electric motor 7 5 Hp VD010 015 Nut PA098 106 02 Pulley VB008 035 Screw VR008 006 Washer PA098 132 0...

Page 71: ...VB010 008 Screw HR120 014 Pipe fitting L PA010 316 7016 Conveyor VD008 012 Nut HR125 014 Pipe fitting T PA010 351 7016 Panel VD010 015 Nut HR136 014 Pipe fitting PA010 351 F Sound absorbing VR006 002...

Page 72: ...A010 320 7016 Panel PA010 357 F Sound absorbing VD006 017 Nut PA010 320 F Sound absorbing PA100 116 Mounting bracket VD008 012 Nut PA010 322 Support PA112 040 Manometer VR006 002 Washer PA010 353 7016...

Page 73: ...200 Bar YOKE PA116 002 Trasductor HR176 002 Clousing plug PA112 105 Fitting valve INT 200 PA116 003 Cable for trasductor HR120 014 Pipe fitting PA112 110 Fitting valve DIN 200 VB006 019 Screw HR303 0...

Page 74: ...ction PA112 109 Adapter DIN 200 INT CGA 200 Bar YOKE PA115 119 Piston no return valve HR346 002 Pipe fitting T PA112 105 Fitting valve INT 200 PA116 002 Trasductor HR379 002 Clousing plug PA112 110 Fi...

Page 75: ...O ring PA112 022 Cylindrical guide PA112 035 Filter PA112 002 Fitting connection 200 BAR PA112 023 Piston valve insert PA112 109 International connection INT CGA PA112 005 Fitting connection 200 BAR f...

Page 76: ...035 Filter PA112 002 Fitting connection 200 BAR PA112 024 Valve shaft PA112 109 International connection INT CGA PA112 005 Fitting connection 200 BAR flow stop PA112 025 Closure nut PA112 901 Kit pre...

Page 77: ...drical guide PA112 034 Rubber knob red 300 bar OR011 015 O ring PA112 023 Piston valve insert PA112 035 Filter PA112 003 Fitting connection 300 BAR PA112 024 Valve shaft PA112 901 Kit pressure valve P...

Page 78: ...031 Spring OR011 015 O ring PA112 023 Piston valve insert PA112 032 Nut PA112 003 Fitting connection 300 BAR PA112 024 Valve shaft PA112 034 Rubber knob red 300 bar PA112 006 Fitting connection 300 B...

Page 79: ...200 BAR flow stop PA112 060 Reduction Body OR010 005 O ring PA112 007 Knob DIN 200 black PA112 109 International connection INT CGA OR011 015 O ring PA112 009 Knob guide DIN 200 PA110 102 Safety valve...

Page 80: ...211 Flange OR002 005 O ring PA115 201 Body PA115 212 Cilinder OR003 005 O ring PA115 202 Flange PA115 213 Flange OR006 005 O ring PA115 203 Flange VB006 066 Screw OR006 010 O ring PA115 204 Flange VR0...

Page 81: ...ter of the compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HOURS...

Page 82: ...filter of the compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HO...

Page 83: ...ER 2 Check O Rings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVER...

Page 84: ...IGNATURE Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon mo...

Page 85: ...arbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN S...

Page 86: ...r of last separator Oil change Check setting of safety valve EVERY 500 HOURS OF OPERATION OR ANNUALLY DATE TECHNICIAN S SIGNATURE Contact the technician of Nardi Compressori Inspection and replacement...

Page 87: ...lves ANNUALLY OR AS REQUESTED DATE TECHNICIAN S SIGNATURE Contact the technician of Nardi Compressori Test the quality of the air with aero test kit or similar Oil change Check setting of automatic st...

Page 88: ...PACIFIC M35 88 P a g e PACIFIC M35 REV 01 17 COD PA201 M35 ENG Nardi Compressori www nardicompressori com Check instruments zero on the gauge...

Page 89: ...PACIFIC M35 89 P a g e PACIFIC M35 REV 01 17 COD PA201 M35 ENG Nardi Compressori www nardicompressori com...

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