Napoleon Madison GD80NT Installation & Operation Instructions Download Page 34

34

W415-0695 / 05.12.08

PART NO.  DESCRIPTION

 

W135-0205 

#1 - REAR LOG  

W135-0206 

#2 - MIDDLE LOG - NG

W135-0207 

#3 - RIGHT LOG  

W135-0208 

#4 - LEFT LOG  

W135-0218 

#5 - CROSSOVER LOG 

GL-644 

LOG SET ASSEMBLY - NG 

GL-647 

LOG SET ASSEMBLY - LP

W135-0221 

#2 - MIDDLE LOG - LP

9* W390-0002  DOOR 

LATCH 

(

EA

)

10 

W725-0047 

NATURAL GAS VALVE - MODULATING 

10 

W725-0048 

PROPANE GAS VALVE - MODULATING

11 

W455-0024 

#30 NATURAL GAS ORIFICE

11 

W455-0042 

#49 PROPANE GAS ORIFICE

12 W680-0014 

THERMOCOUPLE**

13 W240-0005 

ELECTRODE 

C

/

W

 LEAD

14 W680-0015 

THERMOPILE

15 

W010-1194 

NATURAL GAS PILOT ASSEMBLY

15 

W010-1201 

PROPANE GAS PILOT ASSEMBLY

16 

W455-0070 

NG PILOT INJECTOR

16 

W455-0068 

LP PILOT INJECTOR

17* W385-0245 

NAPOLEON® 

LOGO

18*  W562-0037 

DOOR GASKET (132“)

19 W010-1800 

FIRESTOP

20 W010-1202 

BURNER

21 W062-0010 

BLOWER

22 W660-0041 

SPARK 

SWITCH

23 W660-0071 

REMOTE 

TRANSMITTER

24 W660-0070 

REMOTE 

RECEIVER

25 

W190-0017 

DC SPARK UNIT CONTROL

26* W715-0629 

CAST 

IRON 

TRIM

27 W185-0020 

CAST 

GRATE

28 W010-1342 

DOOR 

WELD 

ASSEMBLY

29* W010-1289 

GLASS 

C

/

W

 GASKET

30 W565-0078 

SCREEN

31*  W290-0091 

BLOWER MOUNTING GASKET

32*  W120-0054 

CURTAIN ROD CAP

33 

W500-0206 

TERMINAL EXTENSION PLATE

34 

W290-0099 

ACCESS DOOR GASKET

35 

W300-0086 

NIGHT LIGHT™ GLASS

36 

W387-0006 

NIGHT LIGHT™ LAMP

37 

W750-0178 

NIGHT LIGHT™ WIRE HARNESS

38 

W290-0080 

NIGHT LIGHT™ LENSE GASKET

39 W660-0069 

CONTROL 

MODULE

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY 
COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE 
SUPPLIED BY WOLF STEEL LTD.

52* W573-0007 

HI-TEMP 

SEALANT 

53* GD501 

HEAT 

GUARD 

54 

GA-566 

HOT AIR DISTRIBUTION KIT

55   GA-72 

HOT AIR EXHAUST KIT

56 

GA-70 

EXTENSION KIT, 5FT FLEX VENT

57* W010-0370 

WALL 

SUPPORT 

ASSEMBLY

58* W175-0166 

5” 

COUPLER

59* W175-0002 

8” 

COUPLER 

 

60*  W175-0260 

CONVERSION KIT - 

NG

 

TO

 

LP

61*  W175-0261 

CONVERSION KIT - 

LP

 

TO

 

NG

62 

FK80-R 

FRAMING KIT - RECTANGULAR

63 

FK80-A 

FRAMING KIT - ARCHED

64 DK80A-HC 

DECORATIVE 

DOORS-

HAMMERED

 

COPPER

-

ARCHED

65 DK80R-HC 

DECORATIVE 

DOORS-

HAMMERED

 

COPPER

-

RECTANGULAR

64 DK80A-HP 

DECORATIVE 

DOORS-

HAMMERED

 

PEWTER

-

ARCHED

65 DK80R-HP 

DECORATIVE 

DOORS-

HAMMERED

 

PEWTER

-

RECTANGULAR

66 

GD800-KT 

OLD TOWN RED BRICK KIT

67 

GD806-KT 

HERRINGBONE/SANDSTONE BRICK KIT

67 

GD807-KT 

SANDSTONE BRICK KIT

67 

PRP80 

PORCELAIN REFLECTIVE PANELS BRICK KIT

Contact your dealer for questions concerning prices and avail-
ability of replacement parts. Normally all parts can be ordered 
through your Authorized dealer or distributor. 
When ordering replacement parts always give the following 
information:

1.  M

ODEL

 & S

ERIAL

 N

UMBER

 

OF

 

FIREPLACE

2.  I

NSTALLATION

 

DATE

 

OF

 

FIREPLACE

 

3.  P

ART

 N

UMBER

 

4.  D

ESCRIPTION

 

OF

 

PART

 

5.  F

INISH

F

OR

 

WARRANTY

 

REPLACEMENT

 

PARTS

A

 

PHOTOCOPY

 

OF

 

THE

 

ORIGINAL

 

INVOICE

 

WILL

 

BE

 

REQUIRED

 

TO

 

HONOUR

 

THE

 

CLAIM

.

REPLACEMENTS

IDENTIFIES

 

ITEMS

 

WHICH

 

ARE

 

NOT

 

ILLUSTRATED

. F

OR

 

FURTHER

 

INFORMATION

CONTACT

 

YOUR

 A

UTHORIZED

 

DEALER

.

REPLACEMENT PARTS

ACCESSORIES

GD420 (5 FT)

40*  W010-0772 

5” FLEX VENT PIPE 

  

(5 

FT

C

/

W

 

SPACERS

40*  W730-0012 

8” FLEX VENT PIPE - (5 

FT

)

GD430 (10 FT)

40*  W730-0013 

8” FLEX VENT PIPE - (10 

FT

)

40*  W010-0773 

5” FLEX VENT PIPE  

 

  

(10 

FT

C

/

W

 

SPACERS

41* W010-0810 

WALL 

SUPPORT 

ASSEMBLY

42 GD401 

PERISCOPE 

 

43 GD422R 

WALL 

TERMINAL 

KIT 

44 

GD410 

1/12 TO 7/12 PITCH 

 

45 GD411 

8/12 

TO 

12/12 

PITCH 

46 GD412 

FLAT 

ROOF

47 W670-0007 

5/8 

AIR 

TERMINAL

48 

W490-0074 

5/8 INNER/OUTER SLEEVE

49 W170-0086 

STORM 

COLLAR

50 W010-0453 

ROOF 

SUPPORT

51 

W263-0065 /  

ROOF FLASHING, FLAT

 

W263-0066 /  

1/12 TO 7/12

 W263-0055 8/12 

TO 

12/12

FLEXIBLE VENT KITS

TERMINAL KITS

ROOF TERMINAL KITS

!

WARNING

!

WARNING

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE 
DIAGRAMS OR FAILURE TO USE SPECIFICALLY APPROVED WITH 
THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PER-
SONAL INJURY.

Summary of Contents for Madison GD80NT

Page 1: ...1 W415 0695 05 12 08 10 00 W415 0695 05 12 08...

Page 2: ...Clothing or other flammable material should not be placed on or near the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure...

Page 3: ...y This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chip ping on porcelain enamel parts mechanical b...

Page 4: ...4 W415 0695 05 12 08 FIGURE 1 INSTALLATION OVERVIEW FIREPLACE DIMENSIONS FIGURE 2...

Page 5: ...r obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 from the front face of the unit Minimum clearance to combustible construction from f...

Page 6: ...WALL TERMINAL KIT GD422R or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 for wall penetration below grade With e...

Page 7: ...nch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 air gap between the inner and outer liner all around is required for safe operation Vent lengths that pass through unheated sp...

Page 8: ...T VT 40 feet 20 9 40 Since both formulas are met this vent con guration is acceptable FIGURE 5 90 H1 V2 H2 V1 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acc...

Page 9: ...1 HT 4 2 VT Formula 2 HT VT 24 75 feet Example 2 Example 3 V1 4 ft V2 1 5 ft VT V1 V2 4 1 5 5 5 ft H1 2 ft H2 1 ft H3 1 ft H4 1 5 ft HR H1 H2 H3 H4 2 1 1 1 5 5 5 ft HO 03 four 90 elbows 90 03 360 90 8...

Page 10: ...Formula 1 HT VT Formula 2 HT VT 40 feet Simple venting con gurations See graph to determine the required vertical rise VT for the required horizontal run HT VERTICAL TERMINATION V1 5 ft V2 10 ft VT V1...

Page 11: ...8 8 1 16 1 ft HT VT 16 1 4 5 20 6 ft Formula 1 HT 3VT 3VT 3 x 4 5 13 5 ft 16 1 13 5 Since this formula is not met this vent con guration is unacceptable Formula 2 HT VT 40 feet 20 6 40 Since only form...

Page 12: ...12 W415 0695 05 12 08 MINIMUM AIR TERMINAL LOCATION CLEARANCES GD 301 FIGURE 13...

Page 13: ...upport 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a nished ceiling and secure over the opening in the ceiling A r...

Page 14: ...ion air collar and secure with 3 8 screws 7 If more liner needs to be used to reach the replace couple them together as illustrated The vent system must be supported approximately every 3 feet for bot...

Page 15: ...s properly centred within the ashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the ashing Make weather tight by sealing with caulking Where possible co...

Page 16: ...c The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the ashing over the air terminal and slide it underneath the sides...

Page 17: ...d air exhaust slots onto the air terminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 5 collapsed telescopic pipe to the last s...

Page 18: ...arance to combustibles is maintained within the cavity It is not necessary to install a hearth extension but the replace should be raised to be ush with either the hearth or the nished oor When roughi...

Page 19: ...72 MINIMUM ENCLOSURE HEIGHT Do not build into this area it must be left clear to provide adequate clearance for the vent in this 14 wide area centered along the front of the fireplace No combustibles...

Page 20: ...such as cement board ceramic tile marble etc when nishing to the replace DO NOT USE WOOD OR DRYWALL Facing and or nishing material must never overhang into the replace opening Do not distort or force...

Page 21: ...W415 0695 05 12 08 FIGURE 40a Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clear ance needed FIGURE 40b MINIMUM MANTEL AND ENCLOSURE CLEARANC...

Page 22: ...be re installed before operating the unit It is necessary to hard wire this fireplace Permanently framing the replace with an enclosure requires the replace junction box to be hardwired This replace m...

Page 23: ...ht left and centre hearth bricks into the rebox as illustrated The hearth should appear seamless across the front Ensure that a space exists between the hearth bricks and the perimeter of the burner 5...

Page 24: ...he PHAZERAMIC burner 2 Position log 2 onto the locators on the PHAZERAMIC burner 3 Position the slot on the bottom of log 3 onto the bracket shown with the charred face of the log to the front LOG PLA...

Page 25: ...ended The burner has been designed to achieve maximum glow without embers Charcoal provided could be randomly placed on the bre hearth on both sides of the burner and across the front especially at th...

Page 26: ...ng Lift the hearth strip up and away from the front of the replace The glass door is secured to the top front edge of the rebox Pull the handle of the latch forward then lift the hook out from the slo...

Page 27: ...ower The blower is pre wired and is controlled by the remote control supplied with the unit For control details see operation Drywall dust will penetrate into the blower bearings caus ing irreparable...

Page 28: ...n away from magnet catch 2 Remove the hearth strip by lifting up and away from unit 3 Remove the receiver by pulling the left side of the plate away from the bracket 4 Once disengaged pull the wiring...

Page 29: ...ansmitter The system is now initialized TEMPERATURE DISPLAY 1 Press the ON OFF key on the transmitter The transmitter display will show all active icons on the screen At the same time the receiver con...

Page 30: ...evels With the system on and the ame level at the maximum press the Down Arrow Key once and it will reduce the ame height by one step until the ame is turned off The Up Arrow Key will increase the ame...

Page 31: ...function to control the replace during a power failure If the receiver is not equipped with back up batteries the blower and night light features will not operate during a power failure The receiver...

Page 32: ...der water Warning if you do not follow these instructions exactly a re or explosion may result causing property damage personal injury or loss of life Initial lighting of the pilot and main burners mu...

Page 33: ...can cause improper and dangerous operation Verify proper operation after servicing This replace and its venting system should be inspected before use and at least annually by a quali ed service person...

Page 34: ...60 W175 0260 CONVERSION KIT NG TO LP 61 W175 0261 CONVERSION KIT LP TO NG 62 FK80 R FRAMING KIT RECTANGULAR 63 FK80 A FRAMING KIT ARCHED 64 DK80A HC DECORATIVE DOORS HAMMERED COPPER ARCHED 65 DK80R H...

Page 35: ...35 W415 0695 05 12 08...

Page 36: ...ed as required Incorrect installation refer to Figure 13 to ensure correct location of storm collars Flames are con sistently too large or too small Carboning occurs check pressure readings Inlet pres...

Page 37: ...ve Reconnect replace thermopile valve Remote wall switch wire is too long too much resistance in the system shorten wire to correct length or wire gauge Faulty thermostat or switch replace Pilot will...

Page 38: ...38 W415 0695 05 12 08 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name...

Page 39: ...39 W415 0695 05 12 08 NOTES...

Page 40: ...40 W415 0695 05 12 08 NOTES...

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