Napoleon Madison GD80NT Installation & Operation Instructions Download Page 14

14

W415-0695 / 05.12.08

   1. 

Secure the terminal to the terminal extension plate 

(see fi gure 18).

2.

 Stretch the 5” diameter fl ex vent pipe to the required length taking into 

account the additional length needed for the fi nished wall surface. Slip the 
vent pipe a minimum of 2” over the inner sleeve of the air terminal and se-
cure with 3 #8 screws. Apply a heavy bead of the high temperature sealant 
W573-0002 (not supplied).

3.

 Using the 8” diameter fl ex vent pipe, slide over the outer combustion air 

sleeve of the air terminal and secure with 3 #8 screws. Seal as before.

4.

 Insert the vent pipe through the fi restop maintaining the required clear-

ance to combustibles. Secure to the exterior wall and make weather tight 
by sealing with caulking (not supplied).

5. 

Apply a heavy bead of the high temperature sealant, Mill Pac W573-0007 (not supplied) with the unit, to the inside of 

the 5” liner approximately 1” from the end. Slip the vent pipe a minimum of 2” over the fi replace vent collar and secure with 
3  #8 screws. 

6. 

Using the 8” diameter fl ex vent pipe, apply  high temperature sealant W573-0002 (not supplied), slide a minimum of 

2” over the fi replace combustion air collar and secure with 3 #8 
screws.

7. 

If more liner needs to be used to reach the fi replace, couple 

them together as illustrated. The vent system must be supported 
approximately every 3 feet for both vertical and horizontal runs. 
Use noncombustible strapping to maintain clearances to com-
bustibles. 

FIGURE 19

Use only approved flex vent pipe kits marked:

“Wolf  Steel Approved Venting” as 
identified by the stamp only on the 
8” outer liner.

USING FLEXIBLE VENT COMPONENTS

HORIZONTAL AIR TERMINAL INSTALLATION

FIGURE 18

For safe and proper operation of the fireplace, follow the venting instructions exactly.
All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temperature silicone 
sealant or black high temperature Mill Pac with the exception of  the fireplace exhaust flue collar which must be 
sealed using Mill Pac (not supplied).

NOTE:

 Eight (8”) inches is the minimum bend radius al-

lowed for the 8” diameter fl exible vent pipe.

SPACER

ELBOW

FIGURE 17

!

WARNING

Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. An even air 
gap between the inner vent pipe and outer vent pipe all around is required for safe operation. A spacer is required at the 
start, middle and end of each elbow to ensure this gap is maintained. 

See Figure 17

.

Summary of Contents for Madison GD80NT

Page 1: ...1 W415 0695 05 12 08 10 00 W415 0695 05 12 08...

Page 2: ...Clothing or other flammable material should not be placed on or near the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure...

Page 3: ...y This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chip ping on porcelain enamel parts mechanical b...

Page 4: ...4 W415 0695 05 12 08 FIGURE 1 INSTALLATION OVERVIEW FIREPLACE DIMENSIONS FIGURE 2...

Page 5: ...r obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 from the front face of the unit Minimum clearance to combustible construction from f...

Page 6: ...WALL TERMINAL KIT GD422R or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 for wall penetration below grade With e...

Page 7: ...nch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 air gap between the inner and outer liner all around is required for safe operation Vent lengths that pass through unheated sp...

Page 8: ...T VT 40 feet 20 9 40 Since both formulas are met this vent con guration is acceptable FIGURE 5 90 H1 V2 H2 V1 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acc...

Page 9: ...1 HT 4 2 VT Formula 2 HT VT 24 75 feet Example 2 Example 3 V1 4 ft V2 1 5 ft VT V1 V2 4 1 5 5 5 ft H1 2 ft H2 1 ft H3 1 ft H4 1 5 ft HR H1 H2 H3 H4 2 1 1 1 5 5 5 ft HO 03 four 90 elbows 90 03 360 90 8...

Page 10: ...Formula 1 HT VT Formula 2 HT VT 40 feet Simple venting con gurations See graph to determine the required vertical rise VT for the required horizontal run HT VERTICAL TERMINATION V1 5 ft V2 10 ft VT V1...

Page 11: ...8 8 1 16 1 ft HT VT 16 1 4 5 20 6 ft Formula 1 HT 3VT 3VT 3 x 4 5 13 5 ft 16 1 13 5 Since this formula is not met this vent con guration is unacceptable Formula 2 HT VT 40 feet 20 6 40 Since only form...

Page 12: ...12 W415 0695 05 12 08 MINIMUM AIR TERMINAL LOCATION CLEARANCES GD 301 FIGURE 13...

Page 13: ...upport 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a nished ceiling and secure over the opening in the ceiling A r...

Page 14: ...ion air collar and secure with 3 8 screws 7 If more liner needs to be used to reach the replace couple them together as illustrated The vent system must be supported approximately every 3 feet for bot...

Page 15: ...s properly centred within the ashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the ashing Make weather tight by sealing with caulking Where possible co...

Page 16: ...c The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the ashing over the air terminal and slide it underneath the sides...

Page 17: ...d air exhaust slots onto the air terminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 5 collapsed telescopic pipe to the last s...

Page 18: ...arance to combustibles is maintained within the cavity It is not necessary to install a hearth extension but the replace should be raised to be ush with either the hearth or the nished oor When roughi...

Page 19: ...72 MINIMUM ENCLOSURE HEIGHT Do not build into this area it must be left clear to provide adequate clearance for the vent in this 14 wide area centered along the front of the fireplace No combustibles...

Page 20: ...such as cement board ceramic tile marble etc when nishing to the replace DO NOT USE WOOD OR DRYWALL Facing and or nishing material must never overhang into the replace opening Do not distort or force...

Page 21: ...W415 0695 05 12 08 FIGURE 40a Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clear ance needed FIGURE 40b MINIMUM MANTEL AND ENCLOSURE CLEARANC...

Page 22: ...be re installed before operating the unit It is necessary to hard wire this fireplace Permanently framing the replace with an enclosure requires the replace junction box to be hardwired This replace m...

Page 23: ...ht left and centre hearth bricks into the rebox as illustrated The hearth should appear seamless across the front Ensure that a space exists between the hearth bricks and the perimeter of the burner 5...

Page 24: ...he PHAZERAMIC burner 2 Position log 2 onto the locators on the PHAZERAMIC burner 3 Position the slot on the bottom of log 3 onto the bracket shown with the charred face of the log to the front LOG PLA...

Page 25: ...ended The burner has been designed to achieve maximum glow without embers Charcoal provided could be randomly placed on the bre hearth on both sides of the burner and across the front especially at th...

Page 26: ...ng Lift the hearth strip up and away from the front of the replace The glass door is secured to the top front edge of the rebox Pull the handle of the latch forward then lift the hook out from the slo...

Page 27: ...ower The blower is pre wired and is controlled by the remote control supplied with the unit For control details see operation Drywall dust will penetrate into the blower bearings caus ing irreparable...

Page 28: ...n away from magnet catch 2 Remove the hearth strip by lifting up and away from unit 3 Remove the receiver by pulling the left side of the plate away from the bracket 4 Once disengaged pull the wiring...

Page 29: ...ansmitter The system is now initialized TEMPERATURE DISPLAY 1 Press the ON OFF key on the transmitter The transmitter display will show all active icons on the screen At the same time the receiver con...

Page 30: ...evels With the system on and the ame level at the maximum press the Down Arrow Key once and it will reduce the ame height by one step until the ame is turned off The Up Arrow Key will increase the ame...

Page 31: ...function to control the replace during a power failure If the receiver is not equipped with back up batteries the blower and night light features will not operate during a power failure The receiver...

Page 32: ...der water Warning if you do not follow these instructions exactly a re or explosion may result causing property damage personal injury or loss of life Initial lighting of the pilot and main burners mu...

Page 33: ...can cause improper and dangerous operation Verify proper operation after servicing This replace and its venting system should be inspected before use and at least annually by a quali ed service person...

Page 34: ...60 W175 0260 CONVERSION KIT NG TO LP 61 W175 0261 CONVERSION KIT LP TO NG 62 FK80 R FRAMING KIT RECTANGULAR 63 FK80 A FRAMING KIT ARCHED 64 DK80A HC DECORATIVE DOORS HAMMERED COPPER ARCHED 65 DK80R H...

Page 35: ...35 W415 0695 05 12 08...

Page 36: ...ed as required Incorrect installation refer to Figure 13 to ensure correct location of storm collars Flames are con sistently too large or too small Carboning occurs check pressure readings Inlet pres...

Page 37: ...ve Reconnect replace thermopile valve Remote wall switch wire is too long too much resistance in the system shorten wire to correct length or wire gauge Faulty thermostat or switch replace Pilot will...

Page 38: ...38 W415 0695 05 12 08 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name...

Page 39: ...39 W415 0695 05 12 08 NOTES...

Page 40: ...40 W415 0695 05 12 08 NOTES...

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