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NAPCO 8100-TD, Service Manual

The NAPCO 8100-TD Service Manual is an essential guide for troubleshooting and maintaining your security system. Available for free download from manualshive.com, this comprehensive manual provides detailed instructions on how to use and service your NAPCO 8100-TD, ensuring optimal performance and peace of mind.

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Contents

Introduction ......................................................................................................................

1

Unpacking and Damage ...................................................................................................

1

Initial Procedure After Unpacking .....................................................................................

2

Explanation of Controls and Their Operation ...................................................................

2

Loading The Test Chamber ..............................................................................................

3

Procedure for Operation of Test Chamber .......................................................................

3

Procedure for Operation of Dryer Cycle ...........................................................................

4

Maintenance Suggestions ................................................................................................

4

Sterilizing Cycle Data .......................................................................................................

5

Explanation of System Operation .....................................................................................

6

Troubleshooting Procedures ............................................................................................

7

Service and Testing Procedures .......................................................................................

9

Assembly Drawings .......................................................................................................... 16

Replacements Parts List .................................................................................................. 18

Wiring Diagram ................................................................................................................ 20

Warranty ........................................................................................................................... 21

Summary of Contents for 8100-TD

Page 1: ...ster VA USA Phone 540 869 9892 Toll Free 800 621 8820 FAX 540 869 0130 Manual P N 34000716 Rev D Dated 23AUG99 MODEL 8100 TD TEST CHAMBER E SERIES POWER ON VALVE 30 CONDENSATE DRAIN 40 20 OFF HOURS TI...

Page 2: ...KES NO REPRESENTATIONS OR WARRANTIES WITH RESPECT TOTHISMANUAL INNOEVENTSHALLNAPCOBELIABLEFORANYDAMAGES DIRECT OR INCIDENTAL ARISING OUT OF OR RELATED TO THE USE OF THIS MANUAL For repair information...

Page 3: ...INDEX DATE REVISION STATUS Initial release A AMENDED PAGES NOTES D 8 99 All Update part no s and combined service manual 3400745 with user manual...

Page 4: ...ding The Test Chamber 3 Procedure for Operation of Test Chamber 3 Procedure for Operation of Dryer Cycle 4 Maintenance Suggestions 4 Sterilizing Cycle Data 5 Explanation of System Operation 6 Troubles...

Page 5: ...cted before leaving our factory Save all packing material if apparatus is received damaged Responsibility for safe delivery was assumed by the carrier upon acceptance of the shipment therefore claims...

Page 6: ...6 Condensate valve and drain Used to drain excess water from condensation tank after every test chamber cycle INITIAL PROCEDURE AFTER UNPACKING UNIT WARNING FOR PERSONAL SAFETY THIS APPARATUS MUST BE...

Page 7: ...ol correspond to higher temperature settings The point reference low on the dial face correspond to a temperature of 121 C 250 F Numbers between the reference correspond to temperatures within the ran...

Page 8: ...witch to ON position set the dryer temperature control to LOW position set the timer to desired drying time interval set the power switch to ON position At the end of the set time interval an alarm wi...

Page 9: ...8 10 LIQUIDS MEDIUM 121 123 250 254 15 15 NOTE Sterilizing time will vary with the quanitity of items in the Autoclave vessel Use a steam clox sterilization indicator with each load The data shown ab...

Page 10: ...and a pressure relief valve The low water cut off switch will be activated if the unit is allowed to run out of wate caused by not filling vessel to water indicator at the beginning of each cycle or...

Page 11: ...open See Section 11 3 Unit does not heat Tempera ture Light OFF Timer Light ON 1 Autoclave Temperature control See Section 11 2 Pressure leak See section 15 4 Operating Temperature and pressure cannot...

Page 12: ...ons 6 See Problems 7 9 7 Safety pressure relief valve seat leaking See Section 15 1 Dryer Element open See Section 13 11 Drying element does not heat Dryer Light ON Timer Light ON 12 Drying element do...

Page 13: ...se connections in the power plug 3 0 POWER SWITCH Unplug unit from electrical outlet 3 1 With Power Switch in OFF position measure the resistance across the two white wires Then measure across the two...

Page 14: ...o reach this temperature from ambient Observe temperature gauge on door while unit is heating Meter should display a change from zero volts to full line voltage when temperature gauge reaches 103 C 1...

Page 15: ...il If you cannot hear the Solenoid Valve actuate or if it clatters when energized it should be replaced Unplug the unit and return the Solenoid wire from T B Terminal 3 to T B Terminal R6 10 2 Now tes...

Page 16: ...15 PSI and control 1 PSI If Controller will not do this it should be replaced 13 0 HEATING ELEMENTS Autoclave and Dryer Elements Unplug unit from electrical outlet 13 1 To test Dryer Element Top Eleme...

Page 17: ...Use a second tool to hold part from turning 15 5 After repairing a leak always retest unit in Autoclave Cycle If a repaired fitting leaks after re testing it should be replaced Order the preformed cop...

Page 18: ...d start Autoclave Cycle Now proceed with Autoclave Temperature Control Adjustment per Section 12 Also check for fitting leaks while unit is under pressure 18 0 AUTOCLAVE AND DRYER ELEMENT REPLACEMENT...

Page 19: ...ed Lime Citric Acid boiling Dakin s Solution Ferrous Chloride Mercury Salts LysolMercuric Chloride Phenol Potassium Permanganate Stanous Chloride Sodium Hypochlorite Tartaric Acid Potassium Thiocyanat...

Page 20: ...16 POWER SWITCH FUNCTION SWITCH DRYER AUTOCLAVE DOOR GASKET WATER BAFFLE SHELF DRAIN VALVE AND DRAIN 60 HOUR TIMER INDICATOR LAMPS AUTOCLAVE TEMP CONTROL DRYER TEMP CONTROL...

Page 21: ...RYER TEMP CONTROL AUTOCLVAE TEMP CONTROL DRYER ELEMENT TERMINALS SOLENOID VALVE CONDENSOR TANK PRESSURE RELIEF VALVE BUZZER FUSE HOLDER POWER CORD SENSOR ASSEMBLY RELAY TERMINAL BLOCK TIMER DRAIN VALV...

Page 22: ...e T 8 4 0 5 4 2 1 5 t i K t n e m e l E g n i t a e H 7 2 1 5 4 2 1 5 5 3 5 1 0 0 4 3 t i K t n e m e l E g n i y r D 5 4 0 5 4 2 1 5 6 4 0 5 4 2 1 5 f f o t u C l a m r e h T r e y r D 4 9 1 9 3 2 4...

Page 23: ...T r e s n e d n o C 5 8 1 1 0 0 4 3 e v l a V f e i l e R e r u s s e r P 6 1 1 9 6 2 4 3 y l b m e s s A e v l a V n i a r D 5 9 6 1 4 5 4 3 l e s s e V o t r o s n e S p m e T e b u T 5 2 9 2 0 0 4...

Page 24: ...L 1 L 2 P GROUND 40 BLACK BLACK AUTOCLAVE LOW WATER CUT OFF SWITCH OPEN 132 C CLOSE 110 C BLACK BLACK WHITE BLACK COM BLACK COM 13 9 31 BLACK BLACK 9 10 DRYER FUNCTION SW 30 DRYER CONTROL WHITE OPEN...

Page 25: ...T BE LIABLE FOR CONSEQUENTIAL DAMAGE RESULTING FROM THE USE OF ITS PRODUCTS PRECISION will not assume responsibility for unauthorized repairs or failure as a result of unauthorized productmodification...

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