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6

EXPLANATION OF SYSTEM OPERATION

With the water level established, door tightened,
Power Switch 'ON', Dryer switch to Dryer 'OFF',
(Autoclave 'ON'), and Timer selection made, the
autoclave will begin heating. Illuminated indicator
lights will verigy that heating and timing circuits
are operational.

During the first stage of vessel heating (approx.
10 minutes from ambient) cold air will be purged
from the vessel so that uniform heat is attained
before pressurization of the vessel. A normally
open solenoid valve allows this purging action until
the steam temperaute in the purge line reaches
3°C above the boiling point of water.

The Sensor (temperture-sensitive switch) located
in the purge line is factory set at 103°C.  The sensor
switch is normally oopen until heated to 103°C, at
which time this switch closes, energizing a latching
relay.  Thje latched relay energizes the solenoid
valve, closing the purge line.  The relay will remain
latched until the Timer runs out or until power is
removed.  If there is a power interuption, the relay
will unlatch, the solenoid valve will open; steam
will enter the purge line, the Sensor switch will
sense the steam temperature and close, the realay
will latch and the solenoid valve will close.  This
take s approximately 6 seconds.

The autoclave Temperature Control is a pressure-
sensitive switch witha sensitivity of less than 2 PSI.
When the desired autoclave temperature is
reachedm, the normally closed Temperature
Control Switch will open; according to the
relationship that exists between temperature and
steam pressure.  The element will stop heating
and the temperature indication light will extinguish.
The temperauter and pressure will drop, the switch
will close and the element will begin to heat again.
This cyclic action will continue until the Timer runs
out.  Them temperauter indicatiing light will verify
the operation of the Temperature Control Switch.

The autoclave is provided with two safety devices,
a low water cut-off switch and a pressure relief
valve.
The low water cut-off switch will be activated if the
unit is allowed to run out of wate, caused by not

filling vessel to water indicator at the beginning of
each cycle or due to purge system failure in which
water is boiled out of the system.  The normally
closed contacts, on this snap-action thermostat
switch, will open when it senses and outside vessel
temperature of 132°C and will close again at
110°C.  It opens the circuit to the heating element.
The timer will continue to operate and will shut the
unit off when the set time has elapsed.

The Pressure Relief Valve is located in the
condenser tank assembly.  It is a safeguard against
temperature control failure in which case the
autoclave heating element would overheat the
vessel giving a corresponding increase in
pressure.  The pressure relief valve will open when
the vessel pressure reaches 35 PSI ± 3 PSI,
venting steam into the condensor tank.  If not is
around to notice the malfunction, the relief valve
will vent pressure form the vessel until the water
is boiled out. The low water cut-off switch will then
shut off the heating circuit as previously described.

The condensor tank collects purged water and
condensed steam.  It should be drained after every
cycle with the drain valve and drain hose fitting
located onthe control panel.

The 8100-TD is equipped with a drying element.
NOTE: The dryer should be used with the door
ajar.  It is operated by turning the Power Switch
'ON', Dryer Switch to 'Dryer ON' position setting
the timer and selecting the desired drying
temperature in the dryer Temperatuer Control.  The
Dryer Temperature Control is an infinite control
which varies the cyclic on-off rate of current being
supplied to the dryer heating elemetn and thus
controlling the temperature inside the vessel.  This
control is variable from Low position to High
position.  Low corresponds to approx. 50°C,
medium is approx. 90°C and high corresponds to
approx. 150°C.  These measurements were taken
with a thermocouple mounted in a 14 pin plastic
dip integrated circuit, positioned in the center of
the S.S.T. Tray supplied with the unit.  The door
was opened 1/4" from vessel during test.

Summary of Contents for 8100-TD

Page 1: ...ster VA USA Phone 540 869 9892 Toll Free 800 621 8820 FAX 540 869 0130 Manual P N 34000716 Rev D Dated 23AUG99 MODEL 8100 TD TEST CHAMBER E SERIES POWER ON VALVE 30 CONDENSATE DRAIN 40 20 OFF HOURS TI...

Page 2: ...KES NO REPRESENTATIONS OR WARRANTIES WITH RESPECT TOTHISMANUAL INNOEVENTSHALLNAPCOBELIABLEFORANYDAMAGES DIRECT OR INCIDENTAL ARISING OUT OF OR RELATED TO THE USE OF THIS MANUAL For repair information...

Page 3: ...INDEX DATE REVISION STATUS Initial release A AMENDED PAGES NOTES D 8 99 All Update part no s and combined service manual 3400745 with user manual...

Page 4: ...ding The Test Chamber 3 Procedure for Operation of Test Chamber 3 Procedure for Operation of Dryer Cycle 4 Maintenance Suggestions 4 Sterilizing Cycle Data 5 Explanation of System Operation 6 Troubles...

Page 5: ...cted before leaving our factory Save all packing material if apparatus is received damaged Responsibility for safe delivery was assumed by the carrier upon acceptance of the shipment therefore claims...

Page 6: ...6 Condensate valve and drain Used to drain excess water from condensation tank after every test chamber cycle INITIAL PROCEDURE AFTER UNPACKING UNIT WARNING FOR PERSONAL SAFETY THIS APPARATUS MUST BE...

Page 7: ...ol correspond to higher temperature settings The point reference low on the dial face correspond to a temperature of 121 C 250 F Numbers between the reference correspond to temperatures within the ran...

Page 8: ...witch to ON position set the dryer temperature control to LOW position set the timer to desired drying time interval set the power switch to ON position At the end of the set time interval an alarm wi...

Page 9: ...8 10 LIQUIDS MEDIUM 121 123 250 254 15 15 NOTE Sterilizing time will vary with the quanitity of items in the Autoclave vessel Use a steam clox sterilization indicator with each load The data shown ab...

Page 10: ...and a pressure relief valve The low water cut off switch will be activated if the unit is allowed to run out of wate caused by not filling vessel to water indicator at the beginning of each cycle or...

Page 11: ...open See Section 11 3 Unit does not heat Tempera ture Light OFF Timer Light ON 1 Autoclave Temperature control See Section 11 2 Pressure leak See section 15 4 Operating Temperature and pressure cannot...

Page 12: ...ons 6 See Problems 7 9 7 Safety pressure relief valve seat leaking See Section 15 1 Dryer Element open See Section 13 11 Drying element does not heat Dryer Light ON Timer Light ON 12 Drying element do...

Page 13: ...se connections in the power plug 3 0 POWER SWITCH Unplug unit from electrical outlet 3 1 With Power Switch in OFF position measure the resistance across the two white wires Then measure across the two...

Page 14: ...o reach this temperature from ambient Observe temperature gauge on door while unit is heating Meter should display a change from zero volts to full line voltage when temperature gauge reaches 103 C 1...

Page 15: ...il If you cannot hear the Solenoid Valve actuate or if it clatters when energized it should be replaced Unplug the unit and return the Solenoid wire from T B Terminal 3 to T B Terminal R6 10 2 Now tes...

Page 16: ...15 PSI and control 1 PSI If Controller will not do this it should be replaced 13 0 HEATING ELEMENTS Autoclave and Dryer Elements Unplug unit from electrical outlet 13 1 To test Dryer Element Top Eleme...

Page 17: ...Use a second tool to hold part from turning 15 5 After repairing a leak always retest unit in Autoclave Cycle If a repaired fitting leaks after re testing it should be replaced Order the preformed cop...

Page 18: ...d start Autoclave Cycle Now proceed with Autoclave Temperature Control Adjustment per Section 12 Also check for fitting leaks while unit is under pressure 18 0 AUTOCLAVE AND DRYER ELEMENT REPLACEMENT...

Page 19: ...ed Lime Citric Acid boiling Dakin s Solution Ferrous Chloride Mercury Salts LysolMercuric Chloride Phenol Potassium Permanganate Stanous Chloride Sodium Hypochlorite Tartaric Acid Potassium Thiocyanat...

Page 20: ...16 POWER SWITCH FUNCTION SWITCH DRYER AUTOCLAVE DOOR GASKET WATER BAFFLE SHELF DRAIN VALVE AND DRAIN 60 HOUR TIMER INDICATOR LAMPS AUTOCLAVE TEMP CONTROL DRYER TEMP CONTROL...

Page 21: ...RYER TEMP CONTROL AUTOCLVAE TEMP CONTROL DRYER ELEMENT TERMINALS SOLENOID VALVE CONDENSOR TANK PRESSURE RELIEF VALVE BUZZER FUSE HOLDER POWER CORD SENSOR ASSEMBLY RELAY TERMINAL BLOCK TIMER DRAIN VALV...

Page 22: ...e T 8 4 0 5 4 2 1 5 t i K t n e m e l E g n i t a e H 7 2 1 5 4 2 1 5 5 3 5 1 0 0 4 3 t i K t n e m e l E g n i y r D 5 4 0 5 4 2 1 5 6 4 0 5 4 2 1 5 f f o t u C l a m r e h T r e y r D 4 9 1 9 3 2 4...

Page 23: ...T r e s n e d n o C 5 8 1 1 0 0 4 3 e v l a V f e i l e R e r u s s e r P 6 1 1 9 6 2 4 3 y l b m e s s A e v l a V n i a r D 5 9 6 1 4 5 4 3 l e s s e V o t r o s n e S p m e T e b u T 5 2 9 2 0 0 4...

Page 24: ...L 1 L 2 P GROUND 40 BLACK BLACK AUTOCLAVE LOW WATER CUT OFF SWITCH OPEN 132 C CLOSE 110 C BLACK BLACK WHITE BLACK COM BLACK COM 13 9 31 BLACK BLACK 9 10 DRYER FUNCTION SW 30 DRYER CONTROL WHITE OPEN...

Page 25: ...T BE LIABLE FOR CONSEQUENTIAL DAMAGE RESULTING FROM THE USE OF ITS PRODUCTS PRECISION will not assume responsibility for unauthorized repairs or failure as a result of unauthorized productmodification...

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