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 11

8.4   If Sensor does not consistently switch at the
same temperature or cannot be properly adjusted,
the Sensor Assembly should be replaced. See
Section 16.

9.0  RELAY: The Relay, once energized by the
Sensor, will latch and remain latched until the /
timer runs out, power turned 'OFF' or until the
Function Switch is turned to Dryer 'ON' position.
When the relay is latched, it supplies power to
energize and close the Solenoid Valve.

9.1   If vessel is hot, let cool for 10 minutes then
refill vessel to proper water level, turn Function
Switch to Dryer 'OFF' position, turn Timer and
Power Switch 'ON'. Connect and AC Voltmeter
across T.B. Terminal #2 and the orange wire con-
nection on the Sensor Switch. No voltage should
be present. If voltage is present, replace Sensor
Assembly.

9.2   Now move meter test lead from orange wire
to T.B. Terminal #6. If voltage is present, replace
relay. Momentarily touch an insulated jumper wire
across the two wire connections on the Sensor.
The relay should latch and the meter should
indicate full line voltage, If voltage is not present
and/or relay will not remain latched with jumper
wire removed, replace relay. If relay vibrates or
clatters, it should be replaced.

10.0  SOLENOID VALVE: The Solenoid Valve,
when energized, closed and allows vessel to
pressureize. See Figure 2.

10.1   Unplug unit from electrical outlet. Disconnect
the Solenoid wire from T.B. Terminal #R6.
Temporarily connect this wire to T.B. Terminal #3.
Plug unit into electrical outlet. Turn Power Switch
'ON'. Now turn Timer 'ON' and 'OFF' several times.
When the Timer is turned 'ON' you should hear a
sigle audible click which indicates actuation of the
valve and continuity of the solenoid coil. If you
cannot hear the Solenoid Valve actuate or if it
clatters when energized, it should be replaced.
Unplug the unit and return the Solenoid wire from
T.B. Terminal #3 to T.B. Terminal #R6.

10.2  Now test Solenoid Valve under operation. If
vessel is hot, let cool for 10 minutes. Refill vessel
to proper eater level, turn Function Switch to Dryer
'OFF' position, turn Timer and Power Switch 'ON'
and rotate Autoclave Temperature Control to
highest setting. Connect an AC Voltmeter across
T.B. Terminal #2 and T.B. Terminal #6. No voltage
should be present until Sensor sences 103°C
steam from vessel. If voltage is present, see
Sections 7 and 9 for Sensor and Relay problems.

10.3  When the vessel reaches 103°C, the relay
will will be latched and power applied to the
Solenoid Valve. This will be indicated on the
Voltmeter. The purging of excess water and steam
into the Condenser Tank should stop completely.
Pressure should begin to build up in the vessel as
indicated on the Pressure Gauge.

10.4  If Solenoid Valve is clattering, it should be
replaced. Observe condenser coil in Condenser
Tank for water or steam escaping, which would
indicate a leaking or open Solenoid Valve. See
Figure 4. At this time, also abserve the Safety
Pressure Relief Valve for any leaks. Replace if
leaking.

10.5  If Solenoid Valve appears to be leaking, turn
unit off and allow it to cool. Before replacing
Solenoid Valve, attempt to clean the Valve Seat.
Remove the 3/4" Hex Head Plug from the Solenoid
Valve body. Inspect and clean debris from the
spring loaded metal encased rubber plunger and
the metal valve body seat. Reassemble and retest
as in Section 10.2. If Solenoid Valve still fails to
function properly, it should be replaced.

11.0  AUTOCLAVE TEMPERATURE CONTROL:
This control is a pressure actuated switch which
opens the circuit to the autoclave heating element
when set prssure has been reached.

Summary of Contents for 8100-TD

Page 1: ...ster VA USA Phone 540 869 9892 Toll Free 800 621 8820 FAX 540 869 0130 Manual P N 34000716 Rev D Dated 23AUG99 MODEL 8100 TD TEST CHAMBER E SERIES POWER ON VALVE 30 CONDENSATE DRAIN 40 20 OFF HOURS TI...

Page 2: ...KES NO REPRESENTATIONS OR WARRANTIES WITH RESPECT TOTHISMANUAL INNOEVENTSHALLNAPCOBELIABLEFORANYDAMAGES DIRECT OR INCIDENTAL ARISING OUT OF OR RELATED TO THE USE OF THIS MANUAL For repair information...

Page 3: ...INDEX DATE REVISION STATUS Initial release A AMENDED PAGES NOTES D 8 99 All Update part no s and combined service manual 3400745 with user manual...

Page 4: ...ding The Test Chamber 3 Procedure for Operation of Test Chamber 3 Procedure for Operation of Dryer Cycle 4 Maintenance Suggestions 4 Sterilizing Cycle Data 5 Explanation of System Operation 6 Troubles...

Page 5: ...cted before leaving our factory Save all packing material if apparatus is received damaged Responsibility for safe delivery was assumed by the carrier upon acceptance of the shipment therefore claims...

Page 6: ...6 Condensate valve and drain Used to drain excess water from condensation tank after every test chamber cycle INITIAL PROCEDURE AFTER UNPACKING UNIT WARNING FOR PERSONAL SAFETY THIS APPARATUS MUST BE...

Page 7: ...ol correspond to higher temperature settings The point reference low on the dial face correspond to a temperature of 121 C 250 F Numbers between the reference correspond to temperatures within the ran...

Page 8: ...witch to ON position set the dryer temperature control to LOW position set the timer to desired drying time interval set the power switch to ON position At the end of the set time interval an alarm wi...

Page 9: ...8 10 LIQUIDS MEDIUM 121 123 250 254 15 15 NOTE Sterilizing time will vary with the quanitity of items in the Autoclave vessel Use a steam clox sterilization indicator with each load The data shown ab...

Page 10: ...and a pressure relief valve The low water cut off switch will be activated if the unit is allowed to run out of wate caused by not filling vessel to water indicator at the beginning of each cycle or...

Page 11: ...open See Section 11 3 Unit does not heat Tempera ture Light OFF Timer Light ON 1 Autoclave Temperature control See Section 11 2 Pressure leak See section 15 4 Operating Temperature and pressure cannot...

Page 12: ...ons 6 See Problems 7 9 7 Safety pressure relief valve seat leaking See Section 15 1 Dryer Element open See Section 13 11 Drying element does not heat Dryer Light ON Timer Light ON 12 Drying element do...

Page 13: ...se connections in the power plug 3 0 POWER SWITCH Unplug unit from electrical outlet 3 1 With Power Switch in OFF position measure the resistance across the two white wires Then measure across the two...

Page 14: ...o reach this temperature from ambient Observe temperature gauge on door while unit is heating Meter should display a change from zero volts to full line voltage when temperature gauge reaches 103 C 1...

Page 15: ...il If you cannot hear the Solenoid Valve actuate or if it clatters when energized it should be replaced Unplug the unit and return the Solenoid wire from T B Terminal 3 to T B Terminal R6 10 2 Now tes...

Page 16: ...15 PSI and control 1 PSI If Controller will not do this it should be replaced 13 0 HEATING ELEMENTS Autoclave and Dryer Elements Unplug unit from electrical outlet 13 1 To test Dryer Element Top Eleme...

Page 17: ...Use a second tool to hold part from turning 15 5 After repairing a leak always retest unit in Autoclave Cycle If a repaired fitting leaks after re testing it should be replaced Order the preformed cop...

Page 18: ...d start Autoclave Cycle Now proceed with Autoclave Temperature Control Adjustment per Section 12 Also check for fitting leaks while unit is under pressure 18 0 AUTOCLAVE AND DRYER ELEMENT REPLACEMENT...

Page 19: ...ed Lime Citric Acid boiling Dakin s Solution Ferrous Chloride Mercury Salts LysolMercuric Chloride Phenol Potassium Permanganate Stanous Chloride Sodium Hypochlorite Tartaric Acid Potassium Thiocyanat...

Page 20: ...16 POWER SWITCH FUNCTION SWITCH DRYER AUTOCLAVE DOOR GASKET WATER BAFFLE SHELF DRAIN VALVE AND DRAIN 60 HOUR TIMER INDICATOR LAMPS AUTOCLAVE TEMP CONTROL DRYER TEMP CONTROL...

Page 21: ...RYER TEMP CONTROL AUTOCLVAE TEMP CONTROL DRYER ELEMENT TERMINALS SOLENOID VALVE CONDENSOR TANK PRESSURE RELIEF VALVE BUZZER FUSE HOLDER POWER CORD SENSOR ASSEMBLY RELAY TERMINAL BLOCK TIMER DRAIN VALV...

Page 22: ...e T 8 4 0 5 4 2 1 5 t i K t n e m e l E g n i t a e H 7 2 1 5 4 2 1 5 5 3 5 1 0 0 4 3 t i K t n e m e l E g n i y r D 5 4 0 5 4 2 1 5 6 4 0 5 4 2 1 5 f f o t u C l a m r e h T r e y r D 4 9 1 9 3 2 4...

Page 23: ...T r e s n e d n o C 5 8 1 1 0 0 4 3 e v l a V f e i l e R e r u s s e r P 6 1 1 9 6 2 4 3 y l b m e s s A e v l a V n i a r D 5 9 6 1 4 5 4 3 l e s s e V o t r o s n e S p m e T e b u T 5 2 9 2 0 0 4...

Page 24: ...L 1 L 2 P GROUND 40 BLACK BLACK AUTOCLAVE LOW WATER CUT OFF SWITCH OPEN 132 C CLOSE 110 C BLACK BLACK WHITE BLACK COM BLACK COM 13 9 31 BLACK BLACK 9 10 DRYER FUNCTION SW 30 DRYER CONTROL WHITE OPEN...

Page 25: ...T BE LIABLE FOR CONSEQUENTIAL DAMAGE RESULTING FROM THE USE OF ITS PRODUCTS PRECISION will not assume responsibility for unauthorized repairs or failure as a result of unauthorized productmodification...

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