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791-7331 A 

rev. 10/17/19

SETUP

PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS.

1.  Insert the "T" handle in the jack's handle receiver and secure it with the bolt and locknut provided. Make sure the hose bars 

 

on the "T" handle are facing up.

2.  Install the air disconnect fitting of your choice in the jack's air valve.
3.  The air hose can be looped around the hose bars on the "T" handle when not being used.

OPERATING INSTRUCTIONS

       

This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal  

       

injury hazards. Obey all instructions to avoid possible injury or death.

      

IMPORTANT:

 Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.

1.  Become familiar with the two position air valve. Depressing the air valve lever closest to where the shop air hose is connected to the valve  

 

will raise the ram for lifting. Depressing the air valve lever in the opposite direction will lower the load.

2.  IMPORTANT: Before lifting load, become familiar with the use of the jack's ram tube, saddle tube, extension tube and pins provided. While  

 

jack is pressurized, a sudden loss of load will cause ram tube, saddle tube and/or extension tube to rise with sufficient force to cause   

 

severe personal injury and/or property damage. One pin is used for positioning the extension tube or the saddle tube in the ram at the 

 

desired height. The pin should be put through the desired hole in the extension tube or saddle tube, leaving enough pin exposure on either  

 

side of the pin to rest in the half cutout holes in the top edge of the ram tube. When using the saddle tube with the extension tube, make  

 

sure they are secured together by using the smallest of the three pins.

3.  With the jack in the lowered position, push the jack under the vehicle. IMPORTANT: use the manufacturer's recommended lifting 

 

procedures and lifting points before lifting loads. Position the jack at the designated lift point. Estimate the required ram travel to raise the  

 

vehicle to the desired height. If the desired vehicle height exceeds the entire ram travel, adjust the saddle and/or ram tube(s) to make up  

 

the difference.

4.  Chock the vehicle's tires that will not be lifted off the ground prior to lifting the vehicle and if available, apply the emergency brake or any  

 

other method of braking.

5.  Depress the air valve lever to raise the saddle close to the designated lift point. Make sure the designated lift point is flat, parallel to the  

 

ground and free from grease, any kind of lubricant, or debris. Do not use the saddle's locating lugs to lift or support the load.

6.  It will be necessary to use 200 P.S.I. input air pressure to achieve the full 10 ton jack lifting capacity. Once the saddle is properly aligned  

 

with the designated lift point, proceed to lift the vehicle to the desired height. During lifting, inspect the position of the jack in relation to  

 

the ground and the saddle in relationship to the load to prevent any unstable conditions from developing. If conditions look like they are 

 

becoming unstable, slowly lower the load and make appropriate setup corrections after the load is fully lowered.

7.  When the vehicle is lifted to its desired height, immediately place jack stands in the designated locations recommended by the vehicle  

 

manufacturer to support the load. Adjust the stands' support columns up as close to the designated vehicle support points as possible.  

 

Although jack stands are individually rated, they are to be used in a matched pair to support one end of a vehicle only. Stands are not to  

 

be used to simultaneously support both ends or one side of a vehicle. Depress the air valve very slowly to gently and slowly lower the  

 

vehicle onto the jack stands. Make sure the vehicle is safely supported by the jack stands' saddles and not the locating lugs of the    

 

saddles. Inspect the relationship of the jack stands with the ground and the jack stand columns and saddles with the vehicle to prevent  

 

any unstable conditions. If the conditions look unstable, depress the air valve very slightly to gently and slowly raise the vehicle off the  

 

jack stands. Make the appropriate setup changes and slowly and carefully lower the vehicle onto the jack stand saddles.

8.  In some situations, this jack can be used as a jack stand but should be used in a matched pair to support one end of a vehicle only. Jacks 

 

used as jack stands are not to be used to simultaneously support both ends or one side of a vehicle. In order to use this jack as a jack 

 

stand, the second large pin provided should be put through the ram tube, leaving enough pin exposed on either side of the ram tube to 

 

rest on top of the cylinder sleeve when the air is slowly released for lowering. The air in the cylinder should be completely released when 

 

the pin is resting on the cylinder sleeve. Regardless of using this jack for lifting purposes or jack stand purposes, make sure the setup is 

 

stable. If the jacks are used in pairs, it is important to remember the lifting of the load is not synchronized and the operator should be very 

 

careful to lift one jack at a time in reasonably short increments to prevent unstable conditions.

9.  After work is done, depress the air valve to raise the vehicle just high enough to clear the jack stand saddles. Be sure load is stable. If it 

 

is not, lower the load back onto the jack stands. Make appropriate setup corrections and repeat the step again. Remove the jack stands 

 

from under the vehicle, being very careful not to move the vehicle. After the jack stands are removed, very slowly and carefully lower the 

 

vehicle down to the ground.

PREVENTATIVE MAINTENANCE

       This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential  

 

       

personal injury hazards. Obey all instructions to avoid possible injury or death.

1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive  

 

  dust, or any other harmful elements. The jack must be cleaned of sand, grit, oil, grease or other foreign matter  before using.

OPERATING MANUAL & PARTS LIST FOR 791-7331 A

Summary of Contents for Carlyle Tools 791-7331A

Page 1: ...ravel 11 5 Max Height with Extension Tubes 49 Overall Length 58 Overall Width 13 625 Wheel Diameter 8 Handle Length 37 5 Saddle 2 x 5 Shipping Weight 176 Lbs SPECIFICATIONS 791 7331A 791 7331A 10 TON...

Page 2: ...e on this specific device No persons should be under vehicle when jack is in use Lift and support only areas of the vehicle as specified by the vehicle manufacturer Users and bystanders should wear ey...

Page 3: ...nship to the load to prevent any unstable conditions from developing If conditions look like they are becoming unstable slowly lower the load and make appropriate setup corrections after the load is f...

Page 4: ...ck believed to contain water must be serviced at an authorized repair center as soon as possible 2 The jack must be lubricated periodically in order to prevent premature wearing of parts A general pur...

Page 5: ...671020 Air Valve Assembly incl 26 thru 42 1 21 Bolt 1 22 Ram Packing 23 Packing 1 24 O ring 1 25 Lock Washer included w 20 1 26 Bolt included w 20 1 29 Cap included w 20 2 30 Spring included w 20 2 31...

Page 6: ...ensi n 1 245 mm 49 Longitud global 1 473 mm 58 Anchura global 346 mm 13 625 Di metro de la rueda 203 mm 8 Longitud de manivela 953 mm 37 5 Silla 51 mm x 127 mm 2 x 5 Peso de embarque 79 8 Kg 176 Libra...

Page 7: ...g n lo especificado por el fabricante del veh culo Los usuarios y transe ntes deben usar protecci n para los ojos que cumpla con las normas ANSI Z87 1 y OSHA Esta toma se puede utilizar como un soport...

Page 8: ...lograr la capacidad integral de levantamiento del gato de 10 toneladas Una vez que la silla est adecuadamente alineada con el punto designado de levantamiento proceda a levantar el veh culo hasta la...

Page 9: ...n una capa muy ligera en el pist n No lubrique ninguna porci n de la silla de levantamiento y aseg rese que la silla est libre de grasa cualquier lubricante yo escombros antes de usar el gato Use una...

Page 10: ...llonges 1 245 mm 49 po Longueur hors tout 1 473 mm 58 po Largeur hors tout 346 mm 13 625 po Diam tre de roue 203 mm 8 po Longueur de poign e 953 mm 37 5 po Selle 51 mm x 127 mm 2 po x 5 po Poids d exp...

Page 11: ...OSHA Cette prise peut tre utilis e comme support lorsque la charge est lev e mais elle doit tre utilis e dans une paire appari e pour supporter uniquement une extr mit du v hicule Les crics utilis s c...

Page 12: ...0 tonnes Une fois que la selle est correctement align e avec le point indiqu de levage proc dez au soul vement du v hicule la hauteur d sir e Pendant le levage inspectez la position du v rin de levage...

Page 13: ...cylindre du v rin Ne lubrifiez aucune partie de la selle de levage et s assurer que la selle est exempte de graisse de n importe quel genre de lubrifiant ou des d bris avant d utiliser le v rin Utilis...

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