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Dismantling The Headlamp - Both Models
First slacken the screw and remove the headlamp assembly. Compressing the
cap and rotating it clockwise take the cap off and together with it the bulb holder with
the bulb. To replace the headlamp glass, proceed as follows: Remove the cotter pin
and turn out the screw with rubber wash. After compressing the spring located in the
headlamp rim remove the reflector. Bend the lugs with the screwdriver and remove
the glass and seal. To assemble the headlamp, proceed in reverse manner.
To Dismantle The Fuel Tank
Disconnect the fuel line first. In model 501, remove the cotter pin thus
disconnecting the extension, In model 502, by removing the cotter pin, the fuel tap
control will be disconnected. Now remove end disconnect the headlamp. After
unscrewing the screws and removing the washers, take the luggage carrier off.
Slacken the nuts, remove the bolts and take off the decorative moulding with ring.
After driving out the pin, remove the fuel tank cap. Now slacken four nuts and
remove the fuel tank with seal. To reassemble proceed in reverse manner.
Luggage Compartment Removal
This has to be done when dismantling the cylinder, the procedure being the
same for both models. Free the batteries first and remove them. For the 501 model,
the voltage regulator has to be disconnected as well. After slackening the six nuts
Fig.28 and removing the washers, take off the luggage compartment with the seat.
The seat hinge is then fastened by means of two nuts. The decorative mouldings
fastened to the luggage compartment have to be removed after unscrewing the
screws. To remove the handle, unscrew the two securing bolts. Reverse the
procedure for assembly
Removing The Bodywork And Its Accessories
First carry out the removal of the front wheel, front fork, handle bars, fuel tank,
the power unit with the rear wheel and the luggage compartment, then proceed to
remove the bodywork accessories. First take the instrument box door off. In model
501 the cotter pins have to be taken out first whereby the door with the switch box
will be freed. Having removed the cotter pins take the spring and the finger off and
the button out.
Summary of Contents for 501/01
Page 1: ...orkshop anual This manual covers all Cezeta and N Zeta models M W ...
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