Handicare Y-E-S Series PUMA Service Manual Download

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SERVICE MANUAL

PUMA YeS

Summary of Contents for Y-E-S Series PUMA

Page 1: ...SERVICE MANUAL PUMA YeS...

Page 2: ...ight to make changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of th...

Page 3: ...ultfinding table 30 5 Technical specifications 31 5 1 Product specification sheet of the Yes Series 31 5 2 Measurements legends 33 5 3 Glossary 34 5 4 Electrical diagrams 34 5 5 Authorised service and...

Page 4: ...on 2015v1 6 3 Options wiring and modules 83 025 Electrical tilt 84 026 Electrical seat lift 85 027 Electrical seat lift with mechanical tilt 86 028 Wiring and modules DX 87 029 Wiring and modules Shar...

Page 5: ...ment before doing repair work on a wheelchair that has been involved in an accident The following information is important when ordering parts Model Year of manufacture Colour Identification number Pa...

Page 6: ...ter the user manual has been studied carefully Never use the wheelchair before having read and understood the contents of the manual F Neutral 1 Lever in the lowest position The drive of the relevant...

Page 7: ...ore carrying out any maintenance on the wheelchair Available documentation The following technical documentation is available required to service this wheelchair User manual Service manual Conversion...

Page 8: ...e warranty is valid Warranty provider Handicare B V Vossenbeemd 104 5705 CL Helmond The Netherlands Notwithstanding the rights and obligations of Handicare Client and User set forth in Handicare s gen...

Page 9: ...utory rights under applicable national laws relating to the sale of consumer products This warranty does not affect statutory rights you may have nor those rights that cannot be excluded or limited no...

Page 10: ...great importance to pay attention to the following safety instructions Pay extra attention to driving on slopes Never drive a front wheel driven wheelchair on a slope with an angle of more than 10 as...

Page 11: ...rding to the strictest EMC requirements Mobile telephones do not affect the wheelchair s driving behaviour When using a mobile telephone in the vicinity of a wheelchair with special adaptations you ar...

Page 12: ...n wheel 1 Allen key 3 Adjusting the height of controller 1 Allen key 4 Adjusting the width of the leg rests Adjusting the length of the leg rests Adjusting the seat width Adjusting the height of the a...

Page 13: ...se dry batteries dry fit are entirely sealed and maintenance free The connection diagram for the batteries is provided on a sticker inside the battery tray Make sure that the batteries are always well...

Page 14: ...wheels To ensure proper operation of the wheelchair it is very important that the tyres are kept at the correct pressure Soft tyres yield less than optimum driving for the wheelchair It also takes mor...

Page 15: ...Maintenance Version 2015v1 15...

Page 16: ...n Replace as follows Support the wheelchair so that the wheel is off the ground Pull out the valve to completely deflate the tyre Unscrew the central wheel bolt with box spanner 17 and remove the whee...

Page 17: ...on the batteries Moreover when driving on soft tyres tyre wear is unnecessarily great See technical specifications for the correct tire pressure When pumping the tires up note that the pressure may ne...

Page 18: ...jammed between the two rim halves Tighten the wheel bolts Pump the tyre up Replace the wheel in the fork in the reverse order of disassembly 3 4 2 Replacing the tyre on the swivel wheel Replace the t...

Page 19: ...be clearly visible through the locking ring If the wheel is not placed properly this can lead to very dangerous situations for the user After fitting the wheel remove the support from under the wheel...

Page 20: ...wheel Remove the fork from the ball head see replacing the swivel wheel Fit the new fork in the reverse order After fitting the complete swivel wheel remove the support The wheelchair is ready for us...

Page 21: ...crews from the front cover the side covers and the mud guards with an Allen key with a width of 4 mm on both sides of the wheelchair Remove the upper cover D from the battery tray by unscrewing the sc...

Page 22: ...k breaker Remove the tube from under the drive unit see removing tube under drive unit Pull the motor cable connector A of the relevant drive unit out of the power module Lead the motor cable out thro...

Page 23: ...le it does not need to be completely removed This will create a space between the side frame and the battery tray A B A C Using a screwdriver unscrew the plastic screw cap A from the carbon brush hold...

Page 24: ...before carrying out any work on the electronic system Remove the fuses as follows Unscrew both crosshead screws A Remove the front cover from the battery tray B Remove both fuses C After the work has...

Page 25: ...erse order Replace both fuses the wheelchair is ready for use B C A D 3 8 4 Replacing the power module Remove the fuses see 3 8 1 Replace the power module as follows Unscrew both Allen screws A using...

Page 26: ...2 Replacing the rear light Replace the rear light as follows Pull the reflector A off the holder D Hold the rubber seal C tight so that it cannot get lost Unscrew the LED bulb B from the fitting Repla...

Page 27: ...the dirty parts with a wet sponge and then wiping them dry with a dry soft cloth Upholstery Clean with a damp cloth and household soap After removing the dirt rub the cleaned parts dry with a soft dr...

Page 28: ...the wheelchair will drive considerably more slowly ON OFF light flashes three times The left hand motor m1 connection is faulty or loose Check the connection and secure it The left hand motor m1 is de...

Page 29: ...he DX bus system entrances to the modules Check the cables and the modules and replace if necessary ON OFF light flashes 10 times Bus high fault usually a communication fault caused by one of the DX b...

Page 30: ...e m2 is defective Replace the parking brake ON OFF light flashes 7 times There is a fault in the controller Check the connections of the Shark bus cables fuses and or modules and correct as necessary...

Page 31: ...l mm 250 x 50 250 x 50 Diameter of swivel wheels external mm 260 x 85 260 x 85 Diameters of drive wheels mm 350 x 80 350 x 80 Tyre pressure of swivel wheels bar 2 5 bar 3 5 bar Tyre pressures of drive...

Page 32: ...s Standard comfort or electric leg rests Central leg rest Swing away joystick bracket Special controls Compact lighting and direction indicators Indoor swivel wheels and tyres Outdoor swivel wheels an...

Page 33: ...bar Distance between the top of the push bar and the ground HRD Depth of head rest Positions of the head rest in forward and backward directions HH Height of head rest Distance between the bottom of...

Page 34: ...rest can be removed the back rest of the Sedeo seating system can be folded down The minimum measurements for the wheelchair in this situation are indicated as dimensions for transport The correspondi...

Page 35: ...2015v1 35 5 4 1 Electrical connection diagrams for DX and Shark BLAUW BLUE BLAUW BLUE ZWART BLACK ZWART BLACK ZWART BLACK ZWART BLACK ROOD RED ROOD RED M2 M1 DX BUS ROOD RED ZWART BLACK DXPOWE R MODU...

Page 36: ...Technical specifications 36 Version 2015v1 5 4 2 Electrical wiring diagram for DX Standard...

Page 37: ...Technical specifications Version 2015v1 37 5 4 3 Electrical wiring diagram for DX Lighting...

Page 38: ...Technical specifications 38 Version 2015v1 5 4 4 Electrical wiring diagram for DX Back rest Leg rest...

Page 39: ...Technical specifications Version 2015v1 39 5 4 5 Electrical wiring diagram for DX Lighting Back rest Leg rest...

Page 40: ...Technical specifications 40 Version 2015v1 5 4 6 Electrical wiring diagram for DX MBL Seat lift MBL Tilt Lighting Back rest Leg rest...

Page 41: ...Technical specifications Version 2015v1 41 5 4 7 Electrical wiring diagram for Shark Drive only...

Page 42: ...Technical specifications 42 Version 2015v1 5 4 8 Electrical wiring diagram for Shark Drive only Lighting...

Page 43: ...Technical specifications Version 2015v1 43 5 4 9 Electrical wiring diagram for Shark Back rest...

Page 44: ...Technical specifications 44 Version 2015v1 5 4 10 Electrical wiring diagram for Shark MBL Seat lift...

Page 45: ...Technical specifications Version 2015v1 45 5 4 11 Electrical wiring diagram for Shark MBL Tilt...

Page 46: ...Technical specifications 46 Version 2015v1 5 4 12 Electrical wiring diagram for Shark MBL Seat lift and Back rest...

Page 47: ...Technical specifications Version 2015v1 47 5 4 13 Electrical wiring diagram for Shark MBL Tilt and Back rest...

Page 48: ...Technical specifications 48 Version 2015v1 5 4 14 Electrical wiring diagram for Shark MBL Seat lift and Tilt...

Page 49: ...2015v1 49 5 5 Authorised service and technical support If you have any problems or questions concerning this product please contact your dealer Ask us for information about your nearest dealer Manufa...

Page 50: ...ed cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece it must be replaced in its entirety Boxed position numbers refer to the re...

Page 51: ...Parts lists Version 2015v1 51 Overview 001 016 017 024 025 026 027 028 029 028 029 030 Drawing Description Page 001 016 Sedeo 50 70 017 024 Carrier 71 80 025 030 Options wiring and modules 81 98...

Page 52: ...ld 52 003 Electrical backrest 53 004 Gas spring backrest adjustment 54 005 Mounting bracket for leg rest 55 006 Standard leg rest 56 007 Comfort Mechanical leg rest 57 008 Comfort Electrical leg rest...

Page 53: ...3423 1 Back frame 8 00000 3728 2 Button head M8X12 ISO7380 9 02030 4223 1 Back part 2 Sedeo long back arm 10 1008035 1 Backrest adjustment assy 11 00000 2103 3 Washer flat 3XD M8 12 1003247 1 Label ba...

Page 54: ...Parts lists 54 Version 2015v1 002 Mechanical backrest old 4 5 5 6 3 3 2 1 Pos Article number Units Description No longer available as on drawing See drawing 001 pos 10 for replacement parts...

Page 55: ...cription 1 1008078 1 Electrical backrest 2 150 00141 000 1 Actuator for backrest 3 00001 0914 2 Screw M8x16 D7991 4 02030 3523 1 Bracket backrest adjustment 5 00000 2250 2 Spring washer fluted M8 D137...

Page 56: ...adjustment complete 2 02152 9200 1 Gasspring backrest adj 3 02010 6910 1 Gasspring unlock mechanism 4 1002813 1 Gasspring bloc o lift 200N 5 1008057 1 Cable 6 1007008 1 Handle 7 00001 0914 2 Screw M8...

Page 57: ...st 4 05990 0013 1 Insert holder left hand 5 00000 3590 2 Adjusting screw M6X16 6 01502 1323 1 Insert tube right 7 05245 0723 1 Middle part leg rest bracket 1002601 1 Leg rest mounting bracket extended...

Page 58: ...2 Leg rest release lever 4 01500 2212 2 Leg rest release spring 5 1 Footplate left See page 59 1 Footplate right See page 59 6 01263 9000 1 Calf strap 7 1004189 2 Calf plate hinge standard 1004188 2...

Page 59: ...706 2 Button head M8X25 7 00000 1802 2 Cap lock nut M8 8 1008076 1 Gasspring with gasspring control left 1008077 1 Gasspring with gasspring control right 1009968 1 Gasspring 200N 9 1 Footplate left Se...

Page 60: ...Leg rest release spring 6 00000 3706 2 Button head M8X25 7 00000 1802 2 Cap lock nut M8 8 9001232 2 Leg rest actuator inc kabel 9 1 Footplate left See page 59 1 Footplate right See page 59 10 1004189...

Page 61: ...140 00021 000 19 140 00361 000 140 00331 000 1003609 21 1003601 1003598 1003610 23 1003602 1003599 1003611 25 1003603 1003600 1003612 13 140 00461 000 140 00451 000 140 00471 000 15 1003618 1003613 1...

Page 62: ...er part hinge 9002040 1 Upper part hinge with calfplate bracket 3 00001 1324 1 Label tilting hazard 4 00000 3706 1 Button head M8X25 5 20050 1311 1 Lower tube 6 00000 5002 2 Bearing bush nylon 8x11x13...

Page 63: ...eat See page 62 2 00000 3617 2 Screw M5X30 3 00000 6501 2 Pipe clamp DIA 22 black 4 220 00121 505 1 Calf plate standard 220 00141 505 1 Calf plate small 5 00000 3206 4 Screw M5X16 6 1 Sedeo backrest S...

Page 64: ...1002045 1002057 202 41221 505 50x50 1002048 1002060 202 41301 505 42x54 1002043 1002055 1002033 42x58 1002044 1002056 1002034 46x54 1002046 1002058 1002035 46x58 1002047 1002059 1002036 50x54 1002049...

Page 65: ...50x56 1002156 1002174 1002192 1002201 50x60 1002157 1002175 1002193 1002202 54x52 1002158 1002176 1002194 1002203 54x56 1002159 1002177 1002195 1002204 54x60 1002160 1002178 1002196 1002205 W X D 40x...

Page 66: ...505 1 Headrest Type 2 Large black Sellaskin 2 00000 3206 8 Screw bck kr M5X16 D7985 3 02193 0023 1 Metal Section Headrest Standard Adjustable 02194 0023 1 Metal Section Headrest With Adjustable Width...

Page 67: ...r armrest 40cm 5 05372 9390 2 Side Cushion PU 224 00241 505 2 Side cushion upholstered black Sellaskin 224 00281 505 1 Side Cushion Wedge Shaped L H 224 00261 505 1 Side Cushion Wedge Shaped R H 6 000...

Page 68: ...unit LHS RHS 2 1014193 2 Head light white LED 3 1014194 2 Rear light red LED 4 1014192 4 LED T10 24V 5 264 00111 000 1 Indicator light set of 2 6 1272 2 Bulb 24v 5w ba9s 7 1001724 2 Grommet 8 00000 9...

Page 69: ...LED lighting unit left including mounting bracket 2 9006371 1 LED lighting unit right 9006370 1 LED lighting unit left 3 02040 0782 2 Bracket black 4 00000 4036 4 Socket head screw M5x12 5 00000 4037...

Page 70: ...asher M5 D127B VZ 8 00000 3206 4 Screw bck kr M5X16 D7985 9 00000 1705 2 Lock nut M4xP0 7 10 00000 2006 2 Washer flat M4 11 00000 3212 2 Screw M4X25 12 008 00000 161 1 Sticker programmed RWD 008 00000...

Page 71: ...ock nut M4xP0 7 8 00000 2006 2 Washer flat M4 9 00000 3212 2 Screw M4X25 10 00000 9301 2 Insert cap 15mm 11 10089 1 Sticker 12 008 00000 161 1 Sticker programmed RWD 008 00000 151 1 Sticker programmed...

Page 72: ...bolt M8X20 VZ 12 00000 2203 4 Spring washer SW8 13 118 00072 023 1 Interface chair support 14 9000082 1 Interface 15 00000 1702 4 Locknut M8 D985 8 vz 16 00000 4106 2 Hex bolt M8X45 D931 8 8 vz 17 2...

Page 73: ...18 019 020 021 022 023 024 Drawing Description Page 017 Suspension arm and motor 72 018 Battery tray and suspension 74 019 Swivel wheels 75 020 Swivel wheels suspended 76 021 Drive wheel 77 022 Transp...

Page 74: ...000 2 Insert cap 10 001 03010 002 6 Hex bolt M8x65 DIN931 8 8vz 11 1008821 1 Suspension arm RWD left FWD right 1008822 1 Suspension arm RWD right FWD left 12 1008068 2 Anti tip holder insert assy RWD...

Page 75: ...ht FWD left till 20 08 2009 3 bolts 1003243 1 Motor brake RWD left FWD right till 20 08 2009 3 bolts 1011124 1 Motor brake RWD right FWD left from 20 08 2009 2 bolts 1011125 1 Motor brake RWD left FWD...

Page 76: ...asher flat 3XD M10 4 00000 4110 2 Hex bolt M10x70 D931 8 8 vz 5 001 03010 001 2 Hex bolt M10x40 6 9000072 1 Battery container 7 00000 1700 2 Locknut M5 D985 8 VZ 8 00000 2001 2 Washer 9 00000 4038 2 C...

Page 77: ...el wheel left air 300x4 260 x 85 1015236 1 Swivel wheel left PU 300x4 260 x 85 1015235 1 Swivel wheel right air 300x4 260 x 85 1015237 1 Swivel wheel right PU 300x4 260 x 85 9 1015105 2 Outer tyre 3 0...

Page 78: ...00000 2003 2 Washer flat M8 D125A vz 4 00000 4118 2 Hex Bolt M8X120 D931 8 8 VZ 5 1015234 1 Swivel wheel left air 300x4 260 x 85 1015236 1 Swivel wheel left PU 300x4 260 x 85 1015235 1 Swivel wheel r...

Page 79: ...R 1015251 2 Drive wheel PU 300x8 block profile L R 2 1015108 2 Outer tyre 3 00x8 grey with highway profile 1015111 2 Outer tyre 3 00x8 grey block profile 3 1015117 2 Inner tube 3 00x8 4 9007193 2 Whe...

Page 80: ...02 4 Nut M8xP1 25 7 00000 2003 4 Washer flat M8 D125A vz 8 9000094 2 Transport fixation RWD revision B 9002111 2 Transport fixation RWD revision C 1001410 1 Transport fixation set RWD revision B 10081...

Page 81: ...ow 1002319 1 Cover motor assy RWD right FWD left grey 4 9000070 2 Mud guard yellow 9000136 2 Mud guard grey 5 00000 2102 4 Washer flat 3XD M6 D9021 VZ 6 00000 4307 Hexagonal tap bolt M6X12 vz 7 900006...

Page 82: ...4 3 Pos Article number Units Description 1 9002758 2 Battery 34Ah C5 40Ah C20 9002759 2 Battery 50Ah C5 60Ah C20 9002760 2 Battery 63Ah C5 74Ah C20 2 00001 0007 2 Battery clamp 3 4 Battery clamp cover...

Page 83: ...ing and modules 025 026 027 030 029 028 Drawing Description Page 025 Electrical tilt 82 026 Electrical lift 83 027 Electrical lift with mechanical tilt 84 85 028 Wiring and modules DX 86 93 029 Wiring...

Page 84: ...face electrical tilt 3 00000 4002 4 Cil cap screw M8X16 4 9002061 1 Electrical seat tilt module 5 9001948 1 Actuator seat tilt 6 013 00051 000 1 Gas spring 1900N 7 001 35000 003 2 Vibration damper 8 0...

Page 85: ...lectrical seat lift for DX conversion kit 2 9001431 1 Actuator elektrische hoog laag 3 9001420 1 Lift module incl actuator 4 008 00000 321 2 Sticker trap danger 5 00000 4324 4 Hex bolt M10x30 6 900141...

Page 86: ...al tap bolt M8X12 VZ 6 00000 2304 4 Flat washer M10 PA 7 2 Hinge pin not available 8 2 Hinge pin not available 9 00000 1602 2 Hex Nut Low M8 D439B VZ 10 001 00190 006 2 M8 couple nut mech seat angle 1...

Page 87: ...Parts lists Version 2015v1 87 028 Wiring and modules DX...

Page 88: ...b 9007159 1 DX2 Power module PMA90L 5 00355 0018 1 DX cable 1 75m 6 00355 0074 1 DX cable 2 7m 7 00355 1140 1 Speed limiter bridge 8 055 00000 013 1 Wire battery loop 9 9001275 1 Harness back rest act...

Page 89: ...er module PMA90L 9006231 1 DX2 Power cable 055 00000 013 1 Wire battery loop 00355 0018 1 DX cable 1 75m 00355 0023 1 DX cable 1m 00355 0205 1 DX LM lightning module 00355 1250 1 DX Clam cable 00355 1...

Page 90: ...1 DX2 Power module PMA90L 9006231 1 DX2 Power cable 055 00000 013 1 Wire battery loop 00355 0074 1 DX cable 2 7m 00355 0018 1 DX cable 1 75m 00355 0201 1 DX CLAM 00355 1250 1 DX Clam cable 055 00095 0...

Page 91: ...module PMA90L 9006231 1 DX2 Power cable 055 00000 013 1 Wire battery loop 00355 0074 1 DX cable 2 7m 00355 0018 1 DX cable 1 75m 00355 0201 1 DX CLAM 00355 1250 1 DX Clam cable 055 00095 000 1 Harness...

Page 92: ...DX2 Power cable 055 00000 013 1 Wire battery loop 00355 0074 1 DX cable 2 7m 00355 0018 1 DX cable 1 75m 00355 0201 1 DX CLAM 00355 1250 1 DX Clam cable 055 00095 000 1 Harness lighting long 9006981...

Page 93: ...le 055 00000 013 1 Wire battery loop 00355 0074 1 DX cable 2 7m 00355 0018 1 DX cable 1 75m 00355 0201 1 DX CLAM 00355 1250 1 DX Clam cable 055 00095 000 1 Harness lighting long 9006981 1 LED lighting...

Page 94: ...able 055 00074 000 1 Micro switch electrical lift 055 00064 000 2 Harness leg rest actuator Electrical seat lift tilt backrest leg rests lighting optional Article number Units Description 00355 0425 1...

Page 95: ...Parts lists Version 2015v1 95 029 Wiring and modules Shark...

Page 96: ...odule drive only 1003092 1 Shark power module drive lighting 1002944 1 Shark power module lighting actuators 6 1002945 1 Shark cable 1 5M 7 00355 1140 1 Speed limiter bridge 8 055 00000 013 1 Wire bat...

Page 97: ...373 1 Power cable Shark 055 00000 013 1 Wire battery loop 1002945 1 Shark cable 1 5M 9001467 1 Harness lights seat short 00355 1080 1 Harness lighting short 9006981 1 LED lighting indicators 1003280 1...

Page 98: ...ng actuators 9001373 1 Power cable Shark 055 00000 013 1 Wire battery loop 1002945 1 Shark cable 1 5M 1003239 1 Shark extension cable 0 64M 9001428 1 Harness lights seat long 055 00095 000 1 Harness l...

Page 99: ...ghting indicators 1003280 1 AMP plug 6P 00355 5573 1 AMP plug 2P 00355 1140 1 Speed limiter bridge 9001275 1 Harness back rest actuator Electrical seat lift tilt lighting optional Article number Units...

Page 100: ...ber Units Description 1 1004565 1 Kerb climber 2 00000 1702 4 Lock nut M8 3 00000 2003 4 Washer flat M8 4 9000671 1 Kerb climber mounting bracket 5 00000 4311 4 Hex Bolt M8x20 6 00000 6801 2 Star knob...

Page 101: ...1 01 2014 Version 2014v1 Page Drawing Position Changes 01 01 2015 Version 2015v1 Page Drawing Position Changes 8 Updated warranty text 53 03 Added article number 9002617 55 05 Added article numbers 10...

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