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MUTOH Blizzard, Installation Manual

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Installation Guide Blizzard

    

 

 

 

 

 

 

43

 

AP-75261 – Rev. 2.0 – 19/12/07

 

6 LOADING INK FOR FIRST TIME 

Read these cautions first, before powering on the printer and installing ink cassettes for the first time. 

 

 

 

 

 

Important 

 

 

 

P

LEASE FILL OUT THE LAST PAGE OF THE PRESENT DOCUMENT AND SEND IT BACK TO 

M

UTOH 

E

UROPE 

NV.

 

Y

OUR FEEDBACK WILL HELP 

M

UTOH WITH FUTURE DEVELOPMENTS

. 

 

 

 

 

 

 

Caution

   

 

•

 

B

EFORE USING THE INK AND CLEANING CASSETTES

,

 BE SURE TO READ AND UNDERSTAND THE MSDS

-

 

SHEETS WHICH COME TOGETHER WITH THE INK AND CLEANING CASSETTES

. 

•

 

W

HEN POWERING 

ON

 THE UNIT FOR THE FIRST TIME

,

 A CLEANING CYCLE AUTOMATICALLY STARTS

.

  

P

LEASE 

FOLLOW THE INSTRUCTIONS MENTIONED ON THE DISPLAY

. 

•

 

B

E SURE TO WEAR GLOVES AND GOGGLES AT ANY TIME DURING THIS PROCEDURE

. 

 

 

 

 

 

 

Notes

   

 

D

URING INK INSTALLATION

,

 NOTE THE FOLLOWING

: 

•

 

D

O NOT POWER 

OFF

 THE PRINTER

. 

•

 

D

O NOT UNPLUG THE POWER CABLE

. 

 

 

 

 

 

 

Notes

   

 

T

HIS PRODUCT HAS BEEN TUNED FOR THE USE OF 

M

UTOH 

M

ILD 

S

OLVENT 

OR

 

M

UTOH 

E

CO

-S

OLVENT 

U

LTRA 

I

NK 

AND 

C

LEANING CASSETTES

.

   

I

F OTHER MANUFACTURERS

’

 PRODUCTS ARE USED

,

 THE OUTPUT QUALITY MAY BE 

INFERIOR

,

 FAINT OR INK ENDS MAY NOT BE PROPERLY DETECTED

.

 

I

F NON 

M

UTOH PRODUCTS ARE USED

,

 

T

HE 

WARRANTY WILL NOT COVER 

(

REPAIRS WILL REQUIRE A FEE

)

 ANY RESULTANT BREAKDOWN

.

 

 

6.1 PARTS NEEDED 

Before powering ON the unit for the first time, please be sure to have: 
 

When loading Mutoh Mild Solvent ink 

 

Part number 

Description 

Qty 

Where to find … 

  RJ80E-22-CLN Mutoh 

Setup 

Cleaning 

8 

Ink starter box 1/3 

  RJ80MS-22-CLN 

Mutoh Mild Solvent Cleaning 

8 

Ink starter box 2/3 

  RJ80MS-22-BK 

Mutoh Mild Solvent Ink Black 

2 

Ink starter box 3/3 

  RJ80MS-22-YE 

Mutoh Mild Solvent Ink Yellow 

2 

Ink starter box 3/3 

  RJ80MS-22-MA 

Mutoh Mild Solvent Ink Magenta 

2 

Ink starter box 3/3 

  RJ80MS-22-CY 

Mutoh Mild Solvent Ink Cyan 

2 

Ink starter box 3/3 

  T17S250CLN 

Mild Solvent Cleaning bottle 

1 

User and Maintenance Kit 

 

When loading Eco-Solvent Ultra ink 

 

Part number 

Description 

Qty 

Where to find … 

 

RJ80U-22-CLN 

Eco-Solvent Ultra Cleaning 

8 

Ink starter box 1/2 

 

RJ80U-22-BK 

Eco-Solvent Ultra ink Black 

2 

Ink starter box 2/2 

 

RJ80U-22-YE 

Eco-Solvent Ultra ink Yellow 

2 

Ink starter box 2/2 

 

RJ80U-22-MA 

Eco-Solvent Ultra ink Magenta 

2 

Ink starter box 2/2 

 

RJ80U-22-CY 

Eco-Solvent Ultra ink Cyan 

2 

Ink starter box 2/2

 

 

CL-90250 

Eco-Solvent Ultra Cleaning bottle

 

1 

User and Maintenance Kit

 

 

Summary of Contents for Blizzard

Page 1: ...Installation Guide Blizzard For Authorized Mutoh Technicians and installation purposes only ...

Page 2: ...Installation Guide Blizzard 2 AP 75261 Rev 2 0 19 12 07 ...

Page 3: ... In consideration of the furnishing of the information contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe N V This document or the contents herein under no circumstances shall be used...

Page 4: ...Installation Guide Blizzard 4 AP 75261 Rev 2 0 19 12 07 ...

Page 5: ...e stand 28 4 3 Remove protective materials 30 4 4 Levelling the printer 31 4 5 Install the Unwinder Winder 100 33 4 6 Install the waste bottle 34 5 Connecting the cables 35 5 1 Connecting the foot switch 35 5 2 Connecting the power cable 36 5 3 Connecting the printer to the PC 38 6 Loading ink for first time 43 6 1 Parts needed 43 6 2 First ink load procedure 44 7 Loading media 51 7 1 Loading roll...

Page 6: ...Refer to chapter 3 3 Check in the box configuration Refer to chapter 2 4 Assemble the printer winder Refer to chapter 4 5 Connect the cables Refer to chapter 5 6 Load ink Refer to chapter 6 7 Load media Refer to chapter 7 8 Verify head adjustment Refer to chapter 8 9 Make Test Print Refer to chapter 9 10 Get to know the periodical maintenance Refer to chapter 10 ...

Page 7: ...THIS MANUAL MAY BE CHANGED WITHOUT PRIOR NOTIFICATION MUTOH EUROPE NV HAS MADE THE BEST EFFORTS TO KEEP THIS PUBLICATION FREE FROM ERRORS IF YOU FIND ANY UNCERTAINTIES OR MISPRINTS PLEASE CONTACT US OR THE SHOP WHERE YOU BOUGHT THIS PRODUCT MUTOH EUROPE NV SHALL NOT BE LIABLE FOR ANY DAMAGES OR TROUBLES RESULTING FROM THE USE OF THIS PRODUCT OR THIS MANUAL Safety terms in this manual are categoriz...

Page 8: ...Installation Guide Blizzard 8 AP 75261 Rev 2 0 19 12 07 Installation Guide Blizzard 8 AP 75261 Rev 2 0 19 12 07 ...

Page 9: ...Temperature 23 C Humidity 55 without condensation Operational conditions for mild eco solvent ink Temperature 20 C 30 C Humidity 40 to 65 without condensation Rate of change Temperature No more than 2 C per hour Humidity No more than 5 per hour Ambient conditions Storage and transport conditions Temperature 4 C to 50 C Humidity 40 to 80 without condensation When ink has been discharged NOTES AVOID...

Page 10: ...Installation Guide Blizzard 10 AP 75261 Rev 2 0 19 12 07 1 2 DIMENSIONS BLIZZARD 1 2 1 Blizzard 65 1 2 2 Blizzard 90 ...

Page 11: ...and d are interchangeable Just ensure to have at one side of the printer at least 2 5 m This to be sure that you can pass with a roll of media 1 3 2 Required area For Blizzard 65 Width x depth 0 6 m 3 074 m 2 5 m x 1 5 m 0 791 m 1 5 m 6 174 m x 3 791 m 23 4 m For Blizzard 90 Width x depth 0 6 m 3 677 m 2 5 m x 1 5 m 0 791 m 1 5 m 6 777 m x 3 791 m 25 7 m ...

Page 12: ...Installation Guide Blizzard 12 AP 75261 Rev 2 0 19 12 07 ...

Page 13: ...es may be different depending on the market where they are used Contact your local MUTOH dealer or distributor for details If any part is missing or broken contact either of the following o The shop where you bought your MUTOH printer o Your local MUTOH distributor The Blizzard unit contains following boxes 1 2 3 4 5 Nr Description 1 Blizzard printer unit 2 Printer stand 3 Installation kit 4 Start...

Page 14: ...Installation Guide Blizzard 14 AP 75261 Rev 2 0 19 12 07 2 1 CONTENTS BLIZZARD PRINTER UNIT BOX 2 2 CONTENTS PRINTER STAND BOX 1 2 Nr Description Qty 1 Stay 1 2 Foot 2 ...

Page 15: ...xagon wrench 5 mm 1 4 Plain washer M6 16 5 Spring washer M6 16 6 Hexagon bolt M6x30 8 7 Hexagon bolt M6x16 8 8 Cable clamp 2 9 SCREWSET Tube clamp not used standard set 3 10 Spacer 0 3 mm 5 11 Spacer 0 5 mm 5 12 Spacer 1 0 mm 5 13 Power cable 1 14 Media retainers attached to machine 2 15 Foot switch 1 16 Bracket for air purification system in case mild solvent inks are used 1 17 Waste bottle assem...

Page 16: ...it 1 2 Commercial kit 1 3 User and good shape kit 1 4 5 6 Ink starter set 1 2 4 1 For Blizzard Mild Solvent Series Printers 2 4 1 1 Commercial kit 1 2 3 4 5 Nr Description Qty 1 User s Guide Blizzard 1 2 Quick installation Guide CD 1 3 Maintenance label 1 4 Mutoh knife 1 5 How to obtain impeccable printing quality with Mutoh s i technology 1 ...

Page 17: ...r KY 80229 Kit content Nr Description Qty 1 Sponge plate 6 2 Wipers 24 3 Spitting box sponge 12 4 Cleaning Liquid 250 ml 3 5 Instruction sheet 1 6 Good shape kit 1 Good shape kit order number KY 80228 Good shape kit content Nr Description Qty 1 Gloves 300 2 Pipette 60 3 Swabs 150 4 Polyknit wiper 300 ...

Page 18: ...lvent cleaning Nr Description Qty Part number 1 Mild solvent cleaning 8 RJ80MS 22 CLN 2 4 1 5 Mild solvent ink Nr Description Qty Part number 1 Mild Solvent ink Black 2 RJ80MS 22 BK 2 Mild Solvent ink Yellow 2 RJ80MS 22 YE 3 Mild Solvent ink Cyan 2 RJ80MS 22 CY 4 Mild Solvent ink Magenta 2 RJ80MS 22 MA NOTES PLEASE REFER TO INSTALLATION GUIDE TO KNOW HOW TO LOAD INK PROPERLY ...

Page 19: ... to obtain impeccable printing quality with Mutoh s i technology 1 2 4 2 2 Eco Solvent Ultra cleaning Nr Description Qty Part number 1 Mild solvent cleaning 8 RJ80U 22 CLN 2 4 2 3 Eco Solvent Ultra ink Nr Description Qty Part number 1 Mild Solvent ink Black 2 RJ80U 22 BK 2 Mild Solvent ink Yellow 2 RJ80U 22 YE 3 Mild Solvent ink Cyan 2 RJ80U 22 CY 4 Mild Solvent ink Magenta 2 RJ80U 22 MA NOTES PLE...

Page 20: ...er KY 80300 Kit content Nr Description Qty 1 Sponge plate 1 2 Wipers 24 3 Spitting box sponge 6 4 Cleaning Liquid 250 ml 2 5 Instruction sheet 1 6 Good shape kit 1 Good shape kit order number KY 80305 Good shape kit content Nr Description Qty 1 Gloves 100 2 Pipette 20 3 Swabs 50 4 Polyknit wiper 300 ...

Page 21: ...Installation Guide Blizzard 21 AP 75261 Rev 2 0 19 12 07 2 5 CONTENTS UNWINDER WINDER 100 Notes Please refer to the user s guide of the unwinder winder 100 for the complete in the box configuration ...

Page 22: ...Installation Guide Blizzard 22 AP 75261 Rev 2 0 19 12 07 Installation Guide Blizzard 22 AP 75261 Rev 2 0 19 12 07 ...

Page 23: ...OX ALWAYS REMOVE THE VINYL PLASTIC AND HOLD ON THE SIDE OF THE PRODUCT HOLDING THE UNIT OVER THE VINYL PLASTIC WRAPPING CAN RESULT IN SLIPPAGE AND DROPPING THE UNIT RESULTING IN DAMAGE 3 1 UNPACK THE PRINTER Step 1 Remove the winder box and starter kit Be sure to use a forklift to remove the winder box Step 2 Remove the top card board ...

Page 24: ...Installation Guide Blizzard 24 AP 75261 Rev 2 0 19 12 07 Step 3 Remove the 2 boxes stand and installation kit Step 4 Remove the top card board of the printer body Step 5 Remove the 3 buffers ...

Page 25: ... 07 Step 6 Remove the covering plastic Step 7 Prepare the printer to be installed on the stand Please refer to chapter 5 for all necessary information Flip open the box when using a forklift Cut away the complete box when you want to use the lifting tubes ...

Page 26: ... 26 AP 75261 Rev 2 0 19 12 07 3 2 UNPACK THE STAND Step 1 Move the stand box to the location to unpack Step 2 Open the package Step 3 Remove the following items consecutively 1 Buffers 2 Stand 3 Box with feet 4 Feet 1 2 1 1 1 3 4 ...

Page 27: ...ND Assemble the stand according to the following procedure Step 1 Unpack the stand assembly as described in chapter 3 Step 2 Turn the stand upside down Step 3 Mount each foot to the stand Pay attention to the following 1 Use each time 8x a hexagon screw M6x30 spring washer M6 plain washer M6 2 Be sure that the feet are mounted correctly with the screw holes pointing to the inside ...

Page 28: ...rocedure Step 1 Position the stand correctly with the PCB box screw holes to the right FRONT Step 2 Insert the lifting tubes in the brackets and tighten them with each two wing screws Step 3 Lift the body with at least 4 people refer to local regulations and put it on the stand Step 4 Remove the lifting tube brackets Use a 5 mm hexagon key inside accessory kit ...

Page 29: ...tep 6 Check if there is no gap between the body and the stand If there is a gap proceed to the next step If not tighten the eight screws Step 7 Insert 1 or more spacers between printer body and stand until all gaps are filled The following spacers are available 5 pieces with a thickness of 0 3 mm 5 pieces with a thickness of 0 5 mm 5 pieces with a thickness of 1 0 mm Step 8 Tighten the eight screw...

Page 30: ...mporary buffers and brackets are installed on the printer Remove them before powering ON the printer 1 2 3 4 Step 1 Remove the protective film on the plexi front cover Step 2 Remove the two screws fixing the left maintenance cover Step 3 Remove the two buffers fixing the front plexi cover Step 4 Remove the two wing screws fixing the head carriage ...

Page 31: ...on Step 2 Turn down all feet of the printer stand with an equal pressure until the wheels come off the ground Use a fork spanner SW 14 Step 3 Place the level on the right leg and level the printer by adjusting the feet Do the same at the left side of the printer Step 4 The printer is now levelled in X direction Go to the next chapter to level the printer in the Y direction ...

Page 32: ...cover Step 2 Place the level on the print platform Step 3 Adjust the levelling feet until the printer is completely level As for the example below higher or lower the left side or lower the right side Notes Make sure to turn the front or rear feet an equal amount of turns otherwise the levelling in X direction was useless ...

Page 33: ...Installation Guide Blizzard 33 AP 75261 Rev 2 0 19 12 07 4 5 INSTALL THE UNWINDER WINDER 100 Notes Please refer to the User s Guide of the Unwinder Winder 100 for the proper installation ...

Page 34: ...the four pre mounted screws and push it downwards Step 2 Tighten the four screws Step 3 Loosen the 2 waste tubes attached to the printer with some tape Step 4 Install the tubes at the top of the waste bottle Be sure that the tubes are installed strongly over the nipples to be sure that no waste liquid can leak out during printing ...

Page 35: ...E AWARE OF THE FOLLOWING o Do not place anything heavy on the foot switch o Do not bend the cable of the foot switch with force and do not pull o Do not place the foot switch near thermal devices Install the foot switch according to following procedure Step 1 Make sure that the power of the unit is OFF Step 2 Connect the foot switch cable connector to the foot switch connector at the rear of the u...

Page 36: ...ce is the plug on the power supply cord Caution Be careful of the following when handling the power cable Do not make any modifications to the power cable Do not place anything heavy on the power cable Do not bend twist or pull the cable Do not wire the cable near equipment that generates heat Notes IF THE POWER CABLE IS DAMAGED CONTACT ONE OF THE FOLLOWING THE SHOP WHERE YOU BOUGHT YOUR MUTOH PRI...

Page 37: ...RTH TERMINALS FOR TELEPHONE LINES OR LIGHTNING RODS DOING SO MAY CAUSE A LARGE FLOW OF VOLTAGE IF LIGHTNING OCCURS WATER PIPES OR FAUCETS IF THERE IS A PLASTIC PART IN THE PIPE THE EARTH WILL NOT WORK CORRECTLY Caution FOLLOW THE INSTRUCTIONS BELOW WHEN HANDLING THE POWER PLUG OTHERWISE FIRE MAY OCCUR WIPE AWAY DUST AND ANY OTHER RESIDUE BEFORE INSERTING THE PLUG ENSURE THAT THE PLUG IS FIRMLY INS...

Page 38: ... TO THE RECOMMENDATION MADE BY THE MANUFACTURER OF THE RIP SOFTWARE YOU HAVE SELECTED 5 3 2 Selecting cables This printer is compatible with following interfaces Centronics interface Network interface The following cables are necessary to connect your printer to the computer Prepare appropriate cables according to the computer to be connected Centronics interface Centronics interface cable Network...

Page 39: ...ter to your computer follow the steps below Step 1 Power OFF the printer and your computer Step 2 Plug the cable connector of the interface cable into the interface connector at the back of the printer Squeeze the wire clips together until they lock into place Step 3 Plug the other end of the cable into the computer s port Notes REFER TO YOUR COMPUTER S USER S GUIDE FOR THE PROCEDURE TO CONNECT TO...

Page 40: ...rinter Å Æ 22 SG 5 DATA4 To and from printer Å Æ 23 SG 6 DATA5 To and from printer Å Æ 24 SG 7 DATA6 To and from printer Å Æ 25 SG 8 DATA7 To and from printer Å Æ 26 SG 9 DATA8 To and from printer Å Æ 27 SG 10 ACK From printer Æ 28 SG 11 BUSY From printer Æ 29 SG 12 P ERROR From printer Æ 30 SG 13 SELECTED From printer Æ 31 INIT To printer Å 14 AUTOFD To printer Å 32 FAULT From printer Æ 15 Not co...

Page 41: ...NECTOR TO THE INTERFACE BOARD HAVING DIFFERENT SPECIFICATIONS Step 1 Power OFF the printer Step 2 Plug the connector of the Ethernet cable into the connector of the network interface board at the back of the printer Step 3 Connect the other end of the Ethernet cable to the network Notes REFER TO NETWORK INTERFACE BOARD OPERATION MANUAL TO USE THE NETWORK INTERFACE BOARD 5 3 4 2 Specifications Item...

Page 42: ...Installation Guide Blizzard 42 AP 75261 Rev 2 0 19 12 07 ...

Page 43: ...T OR INK ENDS MAY NOT BE PROPERLY DETECTED IF NON MUTOH PRODUCTS ARE USED THE WARRANTY WILL NOT COVER REPAIRS WILL REQUIRE A FEE ANY RESULTANT BREAKDOWN 6 1 PARTS NEEDED Before powering ON the unit for the first time please be sure to have When loading Mutoh Mild Solvent ink Part number Description Qty Where to find RJ80E 22 CLN Mutoh Setup Cleaning 8 Ink starter box 1 3 RJ80MS 22 CLN Mutoh Mild S...

Page 44: ...he front cover and moisten the rubber sides of the caps with Mutoh Solvent Cleaning Liquid when asked This to optimize the ink loading cycle Step 3 Close the front cover when done and press the ENTER key Step 4 Please wait Step 5 Remove dummy cassettes when following message is displayed Step 6 Please wait while printer is sucking air Step 7 Insert 8 NEW cassettes with Mutoh Setup Cleaning when fo...

Page 45: ...the last page of the present document and follow further instructions a Remove the first cassette If the weight is higher than 270 gram not enough liquid has been pumped through the ink tube system This may damage the heads if you continue Make sure that at all times at least one ink cassette remains inserted Otherwise the automatic ink load cycle will continue b Remove the pump cover if the weigh...

Page 46: ...ld Solvent cleaning liquid To verify proper behaviour a weight measurement of the cassettes has to be carried out Please fill in the document on the last page of the present document and follow further instructions a Remove the first cassette If the weight is higher than 250 gram not enough liquid has been pumped through the ink tube system This may damage the heads if you continue Make sure that ...

Page 47: ...l nozzles are present the first ink load procedure has been finished successfully Notes When you have used a syringe to complete the first ink load procedure it doesn t mean necessarily that there is something wrong with the printer During an ink load air columns will be created to ease the switch between two liquids When these air columns are too big it might be possible that the pump experiences...

Page 48: ...nd moisten the rubber sides of the caps with Mutoh Eco Solent Ultra cleaning when asked This to optimize the ink loading cycle Step 3 Close the front cover when done and press the ENTER key Step 4 Please wait Step 5 Remove dummy cassettes when following message is displayed Step 6 Please wait while printer is sucking air Step 7 Insert 8 NEW cassettes with Eco Solvent Ultra cleaning when following ...

Page 49: ...he last page of the present document and follow further instructions a Remove the first cassette If the weight is higher than 270 gram not enough liquid has been pumped through the ink tube system This may damage the heads if you continue Make sure that at all times at least one ink cassette remains inserted Otherwise the automatic ink load cycle will continue b Remove the pump cover if the weight...

Page 50: ...procedure has been finished successfully Notes When you have used a syringe to complete the first ink load procedure it doesn t mean necessarily that there is something wrong with the printer During an ink load air columns will be created to ease the switch between two liquids When these air columns are too big it might be possible that the pump experiences difficulties and that you have to interv...

Page 51: ...n no media is loaded and the pressure rollers are raised the following message will be displayed the pressure rollers are lowered the following message will be displayed Step 5 Open the front cover Step 6 Load a sheet of media at the right side of the printer Position the media next to the media setting position line of little holes in the media guide platform The maximum distance between the guid...

Page 52: ...ation F3 Width Media measurement sequence RIGHT LEFT TOP Media orientation Step 8 Close the front cover Step 9 Start media initialisation Menu Choice Description F2 Sheet Roll Select which kind of media is loaded F3 Lever Up Raise the pressure rollers if necessary F4 User 1 8 Select user profile 1 8 ENTER Start media initialization Step 10 Media will be measured according to the settings made befo...

Page 53: ...t important thing to know before adjusting is which nozzle row corresponds with which colour ink cassette head 1 2 3 4 5 6 7 8 HEAD 1 HEAD 2 HEAD 3 HEAD 4 HEAD 5 HEAD 6 HEAD 7 HEAD 8 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 8a 8b Head number Nozzlerow number Cassette number Please print and evaluate each pattern described below in the same order 1 Head Slant Check 2 Front and back adjustment 3 Bi...

Page 54: ...ANT CHECK Purpose of this check Check if the heads are positioned straightly How to print the file Power ON the printer in diagnostics mode Adjustment F2 HeadSlant F4 Slant F1 Pattern 8B 8A 7B 7A 6B 6A 5B 5A 4B 4A 2B 2A 1B 1A 3B 3A Before adjustment Adjusted head slant ...

Page 55: ...u only have to check if head 1 2 3 and 4 are in one line and the same for head 5 6 7 and 8 How to print the file Power ON the printer in diagnostics mode Adjustment F2 HeadSlant F4 F B F2 Pattern 1B 1B 8A 8A 2B 2B 7A 7A 3B 3B 6A 6A 4B 4B 5A 5A 5B 5B 4A 4A 6B 6B 3A 3A 7B 7B 2A 2A 8B 8B 1A 1A 6B is the reference head 1B 6B 2B 6B 3B 6B 4B 6B 5B 6B 7B 6B 8B 6B 1B 6B 2B 6B 3B 6B 4B 6B 5B 6B 7B 6B 8B 6B...

Page 56: ...h Perform all 3 checks Bi D Standard Check Bi D400 Extra check for printing in FAST 540 Bi D480 Extra check for printing in FAST 360 How to print the files Bi D Power ON the printer in diagnostics mode Adjustment F2 Menu 2 5 Bi D F1 Bi D400 Power ON the printer in diagnostics mode Adjustment F2 Menu 4 5 Bi D400 F4 Bi D480 Power ON the printer in diagnostics mode Adjustment F2 Menu 5 5 Bi D480 F1 P...

Page 57: ... the first file Bi D F1 key Step 2 Set the thickness of the media and press ENTER Step 3 Confirm with ENTER to start printing Step 4 Each nozzle row 1A 1B 2A 2B will print 4 blocks from left to right and then 4 from right to left First swath printed Second swath printed Final Pattern 3 ALL 2 ALL 1 ALL 8B 8A 7B 7A 6B 6A 5B 5A 4B 4A 3B 3A 2B 2A 1B 1A ...

Page 58: ...e or decrease all necessary bi dir values as follows a Select the head height in which you want to adjust the bi dir values b All nozzle rows 1A 1B 2A 2B will pass in order on the display If you do not want to change the value press the ENTER key The setting will be kept unchanged Change the value with the F2 or F4 key and confirm with the ENTER key c After setting all values 8B as last one the ad...

Page 59: ...k To check if each head fires at the same time compared with the reference head 1 How to print the files Power ON the printer in diagnostics mode Adjustment F2 Menu 2 4 Uni D F2 Pattern 1B 1A 1B 1A 1B 1A 1B 1A 1B 1A 1B 1A 1B 1A 8B 8A 7B 7A 6B 6A 5B 5A 4B 4A 3B 3A 2B 2A Reference Reference Reference ...

Page 60: ...ST 720 FAST 540 or FAST 360 head 5 8 headset 2 have to be shifted 1 720 of an inch downwards compared with heads 1 4 headset 1 The pattern below will help you to fine tune this µ shift How to print the files To perform this adjustment you will need to have the print file which is located on the firmware download FTP ftp firmware ftp mutoh be firmware_download please refer to TIB117bis to log in ...

Page 61: ...dia such as RH GVT Mutoh Eco Solvent Glossy Vinyl Monomeric coated PVC Step 5 Edit the IP address in the PRINT BAT file in Notepad or Ultra edit 32 Step 6 Drag the file into the PRINT BAT file Be sure that the printer is connected to the network Step 7 A print will be launched Step 8 Verify if all heads are in one perfect line 3A 6A and 1B 2B 8B 4B 3B 2B 1B 3A 3A 6A 6A 8B 7B 6B 5B Notes Use a magn...

Page 62: ...nt screw Notes This image is only intended for visual support do not disassemble the heads Only loosen the two indicated screws Step 2 Tighten the screws 1 fixing head 5 8 Step 3 Print the file once again Step 4 Check if nozzle row 6A is shifted 1 720 inch compared with nozzle row 3A which means that nozzle row 6A has to be positioned exactly between 3A en 4B Please refer to the picture below for ...

Page 63: ...al or powerful cleaning to regain all nozzles Prints a pattern to check if the distance adjustment step is set correctly If not you can change it easily Prints a list with important information regarding the printer such as InkStatus Printer Config info Media settings Network settings Prints an overview of the lifetime of some parts in the printer This to know if they should be replaced soon The l...

Page 64: ...ads are still well adjusted If necessary adjust the heads Please refer to the maintenance manual for all necessary information Prints the bi directional test pattern at 480 cps The purpose of this print is to check if the heads are still well adjusted If necessary adjust the heads Please refer to the maintenance manual for all necessary information Prints a test pattern to compare the colour setti...

Page 65: ... spitting box 2 weekly maintenance 8 Change the wipers 9 Change upper sponge at the back of the capping station Monthly maintenance Available kits for the end user and their order numbers 1 User and good shape kit for 6 months KY 80229 No Description Quantity 1 Sponge plate 6 2 Wipers 24 3 Spitting box sponge 12 4 Cleaning Liquid 250 ml 3 5 Instruction sheet 1 6 Good shape kit 1 2 Good shape kit K...

Page 66: ...tion sheet 1 6 Good shape kit 1 2 Good shape kit KY 80305 No Description Quantity 1 Gloves 100 2 Pipette 20 3 Swabs 50 4 Polyknit wiper 300 3 Eco Solvent Ultra cleaning in a bottle CL 90250 10 2 DONE BY AN AUTHORIZED MUTOH TECHNICIAN No Action Frequency 1 Changing the dampers 2 Changing the spitting box tube L connection 3 Applying grease on the head up down cams when needed 4 Applying grease on t...

Page 67: ...send back to us Please fill in this form and mail fax it back to our service department mutoh mutoh be Distributor Dealer and printer details Distributor Dealer Serial number printer Date first ink load FIRST STAGE TRANSITION CLEANING CASSETTES Cassette Number Weight after filling cleaning Weight after filling 270 gram Intervention with syringe necessary Cassette 1 gram NO YES Cassette 2 gram NO Y...

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