background image

to the table for examples.

(c)  Voltages less than battery also may vary due to tolerances

of the electronic components in the A900.  Minor
variations, 1 or 2 volts, normally will have no effect on the
A900 operation.

(d)  The AC voltage at terminal 29 must be a minimum of 2

VAC to drive the speed sensing circuits of the A900.

7-2.2 With power applied and the Mode Selector switch in
AUTO, the following occurs when a switch is closed from
terminal 28 to ground.
7-2.2.1  The fuel relay is energized, which opens the circuits at
terminal 5 and 7, and closes the circuits at terminal 6 and 8.  This
applies battery power to the run solenoid and to the exciter
terminal of the alternator.
7-2.2.2  At the same time, the crank relay driver provides battery
voltage at terminal 17, thru the auxiliary crank disconnect relay
contact to the auxiliary starter solenoid. This output is controlled
by the crank and rest timer but it can be overridden by the crank
disconnect speed switch and / or the auxiliary crank disconnect
circuit.  The output will remain on until the crank time expires or
the crank disconnect circuits detect that the engine has started.
7-2.2.3  If the engine does not start during the crank time, the
rest timer will prevent cranking until it has timed out. After the
rest time, the engine will begin cranking again. This sequence
will repeat until the engine starts or the overcrank shutdown
circuit trips.
7-2.2.4  Engine speed is detected by an AC signal from a
magnetic pickup wired to terminal 29.  When this frequency
exceeds the setting of the crank disconnect speed switch,

(a)  Cranking is terminated.
(b)  A time delay starts timing during which the oil pressure

and water temperature shutdown circuits are locked out.

(c)  The overcrank counter is reset to zero.
(d)  The overspeed shutdown circuit is activated.

7-2.2.5  An engine run signal closes to ground at terminal 19
when the engine starts.
7-2.3 With the engine running, the six shutdown TATTLETALE

®

circuits are activated and will operate anytime a switch closes
from ground to their inputs.

Circuit

Input

Output

(a)  Remote Stop

Terminal 33

Terminal 41

(b)  Oil Pressure

Terminal 30

Terminal 39

(c)  Water Temp 

Terminal 32 

Terminal 40

(d)  Overspeed

Int. Speed Switch  

Terminal 38

(e)  Loss of Speed Signal 

Int. Circuit 

Terminal 43

(f)  Spare Shutdown

Terminal 11

Terminal 42

7-2.3.1  Each circuit has a indicating light and a transistor output that
closes to ground to operate an individual remote indicating light.
7-2.3.2 When any of the six shutdown functions trip, the
shutdown relay K-2, pulls in and applies battery power to
terminal 9.  At the same time, the fuel relay, K-1 drops out and if
the shutdown was due to overspeed, the overspeed relay, K-3
pulls in to signal an air shut off solenoid, terminal 10 to close.
7-2.3.3  The six shutdown circuits, paragraph 7-2.3, are first out
latching type TATTLETALE

®

.  That is, only one of the six may

trip at one time and it must be reset before the A900 will operate
again.
7-2.3.4 If one of the TATTLETALE

®

circuits trip, the following

occurs to shutdown the engine and generator.

(a)  The TATTLETALE

®

light for that function turns on.

(b)  Shutdown relay K-2 is energized, closing its contacts at

terminal 9.  These contacts can be wired to a shunt trip
solenoid in the generator circuit breaker if required.

(c)  The fuel relay drops out, removing battery voltage from

the run solenoid, terminal 6, and from the alternator
exciter, terminal 8.  The circuits at terminal 5 and 7 will
close to reconnect the battery positive to these terminals.

(d)  The run signal, terminal 19 turns off.
(e)  If the shutdown is due to overspeed, the overspeed relay

operates and applies battery positive to terminal 10 to
close an air shutoff solenoid if the engine is so equipped.

7-2.3.5  If the engine is shutdown by the remote stop circuit, no
TATTLETALE

®

light is provided.  Otherwise a TATTLETALE

®

light will show the cause of shutdown.
7-2.3.6  In the A900, the Loss of Speed signal TATTLETALE

®

can be either a shutdown or an alarm. It is connected to a circuit
that monitors the magnetic pickup input at terminal 29.  If the
input from the pickup fails, drops below the minimum voltage,
or is disconnected while the engine is running, the Loss of Speed
Signal TATTLETALE

®

circuit will activate and shutdown the

engine or operate the alarm circuit. It is recommended that the
shutdown circuit is used since this prevents the generator set
from running without overspeed protection.  If this circuit is
used as an alarm, the auxiliary crank disconnect input MUST be
supplied to prevent malfunction of the shutdown circuits.
7-2.3.7  To reset the circuits, the Mode Selector switch must be
turned OFF and back on to either the AUTO or TEST position.
7-2.4  Normally, the engine will run until the start signal is
removed from terminal 28.
7-2.4.1 When the signal is removed, the following occurs to
stop the engine;

(a)  The fuel relay drops out, removing battery voltage from

the run solenoid, terminal 6, and from the alternator
exciter, terminal 8.  The circuits at terminal 5 and 7 will
close to reconnect the battery positive to these terminals.

(b)  The run signal, terminal 19 turns off.
(c)  The four engine function TATTLETALE

®

circuits are

locked out as soon as the fuel relay drops out.  This
prevents any TATTLETALE

®

from tripping while the

engine coasts to a stop.

7-3  A900 SELECTRONIC

®

Control Alarm Circuit

Operation.

7-3.1  The A900 alarm circuits perform the following functions;

(a)  Turns on individual alarm lights based on input switch

closures.

(b)  Provides lamp test function for all alarm and shutdown lights.
(c)  Activates either the local audible alarm relay, K-4, and

remote visual alarm relay, K-6, or the local audible alarm
relay, K-4, the remote audible alarm relay, K-5, and the
remote visual alarm relay, K-6, depending on the
requirements of NFPA-110 1988 paragraph 3-5.5.1 (d).

(d)  Provides the audible alarm silence circuit.

7-3.2  A contact closure to ground, at the alarm circuit
input terminal, will cause the associated TATTLETALE

®

light to

turn on and an output transistor to close to ground and turn on a
remote indicating light.
7-3.2.1 The alarm circuits also operate the three relays for local
audible alarm, remote audible alarm and remote visual alarm as
required by NFPA-110.  The normally open dry relay contacts,

23

Summary of Contents for MURPHYMATIC A900 Series

Page 1: ...SERIES A900 MURPHYMATIC GENERATOR ENGINE CONTROL SYSTEM DESIGN INSTALLATION AND OPERATING MANUAL A900 9025N Revised 10 99 Section 40 00 02 0197...

Page 2: ...ot operate during installation Follow all safety warnings of the machine manufacturer Read and follow all installation instructions Certain danger to human safety and to equipment may occur if some eq...

Page 3: ...4 Installation 14 4 1 Location 14 4 2 Wiring 14 4 3 Crank Disconnect 19 4 4 Pre Operational Check Out 19 Section 5 Operation 21 5 1 Operator Controls 21 5 2 Operating Modes 21 Section 6 Routine Maint...

Page 4: ...phy c SWICHGAGE A combination indicating gauge and switch d TATTLETALE A term that refers to a shutdown indicating device or circuit in the control panel 1 5 How to use this manual 1 5 1 Section 1 2 4...

Page 5: ...of a two cycle engine 3 1 7 Table 3 1 7 illustrates the alarm and shutdown require ments of NFPA 110 NFPA99 and CAN CSA C282 M89 and compares the features of the A900 series controls to those require...

Page 6: ...X X X O O i Control Switch not set in Auto X X X X O O O X X X X X X X X O O j High Battery Voltage X X X O O O X X X O O k Low VoltageBattery X X X O O O X X X X X X X O O l Lamp Test X X X X X X X...

Page 7: ...preset speed c Oil Pressure tripped by the oil pressure SWICHGAGE if pressure drops below preset point while the engine is running d Water Temperature tripped by the water temperature SWICHGAGE if en...

Page 8: ...automatic control and the engine start sequence begins 3 3 1 2 Lamp Test Pushbutton Tests the lights on the A 901 2 module 3 3 1 3 Alarm Silence Pushbutton Turns off any audible alarm that is connecte...

Page 9: ...ill running Since the Overspeed shutdown circuit is activated by the frequency input it prevents the engine from running without overspeed protection g Remote Shutdown this circuit is provided to shut...

Page 10: ...ntrol Module includes the following engine control features a Cycle crank circuit will crank the engine for 15 seconds then rest for 15 seconds until the engine starts The crank rest time is selectabl...

Page 11: ...s circuit is provided for an additional alarm that may be required by the user 3 4 2 Relay Module The Relay Module figure 3 4 2 includes all of the control alarm and shutdown relays that are required...

Page 12: ...is depressed the set point of the speed switch is lowered approximately 10 3 The push to test switch can also be used to set the overspeed switch at approximately 110 of running speed Hold the switch...

Page 13: ...he Mode Selector Switch is in either Auto or Test When the Mode Selector is turned Off the Control On signal is open This can be used to signal switch position or to reset an external circuit when the...

Page 14: ...ing With engine speed at 1800 RPM or 3540 Hz g Cooldown circuit this circuit keeps the engine running for five minutes after the transfer switch has removed the load from the generator and signaled th...

Page 15: ...Test and no shutdown TATTLETALE circuit is latched on This can be used to signal that the generator engine is ready to automatically start or is running in Test 3 6 3 3 The Control On function at term...

Page 16: ...tdown Circuits provide first out indication of cause of shutdown These circuits deactivate the fuel relay and lockout the A903 until reset Shutdown circuits are activated by the crank disconnect circu...

Page 17: ...ces recommended for installation 4 1 3 Wiring Terminals Terminal blocks are provided on both sides of the Control Display enclosure and the Relay Module Torque all terminal screws to 12 inch pound max...

Page 18: ...3 4 in 171 mm 9 3 8 in 238 mm 6 in 152 mm 4 15 32 in 114 mm Mounting Holes 1 8 in 3 mm diameter 1 1 2 in 38 mm clearance 5 in 127 mm maximum between A 900 Series module relay module when mounting 1 7...

Page 19: ...REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CRANK RELAY AUX CRANK DISCONNECT N C CONTROL ON SYSTEM READY FUSED B B Energize to Stop solenoid Energize to Run solenoid...

Page 20: ...Alarm I Fuel Relay J1 J2 Q2 Q1 J1G Red Blk LOW WATER LEVEL REMOTE VISUAL REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CRANK RELAY AUX CRANK DISCONNECT N C CONTROL ON...

Page 21: ...dible Alarm H Shut Down Relay D Local Audible Alarm I Fuel Relay J1 J2 Q2 Q1 J1G Red Blk LOW WATER LEVEL REMOTE VISUAL REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CR...

Page 22: ...e to increase setting The adjustments are 20 turn controls without stops at either end 4 4 1 1 Be sure to have a fully charged battery to do these tests Low battery voltage can cause improper results...

Page 23: ...on and the engine shuts down f Release pushbutton check Overspeed light on front panel to be sure it is on g Turn Mode Selector switch OFF to reset shutdown circuits then back to TEST h When engine s...

Page 24: ...the Mode Selector switch in the AUTOMATIC position When a start signal is received the engine will start 5 2 3 2 When the start signal is removed the engine will stop It is now ready to restart 5 2 4...

Page 25: ...put Voltage Input Voltage Input Voltage Input Voltage Input Voltage 13 8 27 6 13 8 27 6 13 8 27 6 13 8 27 6 13 8 27 6 31 6 6 6 6 6 6 6 6 6 6 32 6 6 6 6 6 6 6 6 6 6 33 6 6 6 6 6 6 6 6 6 6 34 6 6 6 6 6...

Page 26: ...o shutdown the engine and generator a The TATTLETALE light for that function turns on b Shutdown relay K 2 is energized closing its contacts at terminal 9 These contacts can be wired to a shunt trip s...

Page 27: ...e OEM parts and are available only to Detroit Diesel and their distributors 8 2 1 The A900 DDC parts are the same as the Murphy A900 series that has been covered throughout the A900 manual except the...

Page 28: ...1722 410697 fax 44 1722 410088 e mail france fwmurphy co uk www fwmurphy co uk francais htm In order to consistently bring you the highest quality full featured products we reserve the right to chang...

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