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energize the battery charging alternator field.
3-2.2.2  Shutdown Relay;  this relay is operated by the shutdown
circuits of the Control / Display Module and provides an output
that can be used to trip the generator circuit breaker on an
emergency shutdown.
3-2.2.3  Local Audible Alarm Relay;  provides a contact closure
to operate a local audible alarm as required by NFPA-110, Level
1 and Level 2.
3-2.2.4  Remote Audible Alarm Relay;  provides a contact
closure to operate a remote audible alarm as required by NFPA-
110, Level 1.
3-2.2.5  Remote Visual Alarm Relay;  provides a contact closure
to operate a remote visual alarm as required by NFPA- 110,
Level 1.
3-2.3  Status Signals.  The relay module also includes three
outputs that can be used with external circuits for signaling or
control functions.
3-2.3.1  The Control On function at terminal 12 is on (closed
to negative) as long as the Mode Selector Switch is in either
Auto or Test.  When the Mode Selector is turned Off, the
Control On signal is open.  This can be used to signal switch
position or to reset an external circuit when the Mode Selector
is turned Off.
3-2.3.2  The System Ready signal at terminal 13 is on (closed
to negative) as long as the Mode Selector Switch is in either
Auto or Test and no shutdown Tattletale circuit is latched on.
This can be used to signal that the generator engine is ready to
automatically start or is running in Test.
3-2.3.3  The Control On function at terminal 14 is on (closed
to positive) as long as the Mode Selector Switch is in either
Auto or Test.  When the Mode Selector is turned Off, the
Control On signal is open.  This can be used to signal switch
position or to reset an external circuit when the Mode Selector
is turned Off.

3-3  A901-2.
3-3.1  
Control / Display Module.  The Control / Display Module,
figure 3-3.1, includes the control and test switches, the solid state
logic elements, shutdown and alarm TATTLETALE

®

lights that

make up the generator engine control for a two-cycle engine.
3-3.1.1 Mode Selector Switch, OFF-AUTO-TEST:

(a)  OFF; turns off the control system and resets any shutdown

circuits.

(b)  AUTO; turns on the engine controls and shutdown

circuits.  System is on standby waiting for a contact
closure  to start engine.

(c)  TEST; turns on the engine controls and shutdown circuits.

A start signal is applied to the automatic control and the
engine start sequence begins.

3-3.1.2  Lamp Test Pushbutton:  Tests the lights on the A- 901-2
module.
3-3.1.3  Alarm Silence Pushbutton:  Turns off any audible alarm
that is connected to the Local or Remote Audible Alarm Relays.
The indicating light will remain on as long as the condition
exists.  If the Alarm Silence pushbutton is not operated, the
audible alarm will turn off when the alarm contact clears.
3-3.1.4  The A901-2 SELECTRONIC

®

Control Module includes

the following engine control features:

(a)  Cycle crank circuit;  will crank the engine for 15 seconds

then rest for 15 seconds until the engine starts. The

crank/rest time is selectable for either 10, 15, 20, 25 or 30
seconds.  If the engine false starts, goes above crank
disconnect speed then drops below that speed, the control
will rest for a fixed 10 second period before cranking again.

(b) Crank Disconnect Speed Switch;  this circuit detects

engine speed and terminates cranking when engine speed
rises above the speed switch setting.  The speed switch is
adjustable, 25 Hz to 2000 Hz, and is factory set at 1180
Hz. This would be 600 RPM on an engine with 118 teeth
on the flywheel ring gear.

(c)  Auxiliary Crank Disconnect Circuit;  this circuit, required by

NFPA-110, is provided as a back up for the Crank Discon-
nect Speed Switch.  It is operated by an external switch
sensing either speed, generator voltage or some other
variable that could be used to terminate cranking.  Either
circuit will disconnect the starter when the engine starts.

(d) Overcrank circuit;  will stop automatic cranking and

indicate overcrank if engine fails to start after 3 attempts.
The number of cranks are selectable for 1, 2, 3, 4 or 5
cycles before shutdown.  The overcrank circuit may also
be turned off so no overcrank shutdown occurs.

(e)  Shutdown Time Delay Bypass;  this delay prevents the oil

pressure, water temperature and loss of speed signal
shutdown circuits from operating for 15 seconds after the
engine starts as detected by the crank disconnect circuit.
This same delay also locks out the Low Oil Pressure Pre-
alarm and High Water Temperature Pre-alarm circuits
when the engine is not running.

Low Water

Temperature

AUTO

OFF 

TEST

Loss of Speed

Signal

Lamp Test

Water

Temperature

Air Damper 

Closed

Low Battery

Voltage

Alarm Silence

Battery Charger

AC Failure

High Battery

Voltage

Low Fuel

Level

High Water Temp.

PreAlarm

Switch

Not In AUTO

Low Oil Pressure

PreAlarm

Oil Pressure

Overspeed

Overcrank

6-1/2 in.

(165 mm)

9-3/4 in.

(248 mm)

Figure 3-3.1

5

Summary of Contents for MURPHYMATIC A900 Series

Page 1: ...SERIES A900 MURPHYMATIC GENERATOR ENGINE CONTROL SYSTEM DESIGN INSTALLATION AND OPERATING MANUAL A900 9025N Revised 10 99 Section 40 00 02 0197...

Page 2: ...ot operate during installation Follow all safety warnings of the machine manufacturer Read and follow all installation instructions Certain danger to human safety and to equipment may occur if some eq...

Page 3: ...4 Installation 14 4 1 Location 14 4 2 Wiring 14 4 3 Crank Disconnect 19 4 4 Pre Operational Check Out 19 Section 5 Operation 21 5 1 Operator Controls 21 5 2 Operating Modes 21 Section 6 Routine Maint...

Page 4: ...phy c SWICHGAGE A combination indicating gauge and switch d TATTLETALE A term that refers to a shutdown indicating device or circuit in the control panel 1 5 How to use this manual 1 5 1 Section 1 2 4...

Page 5: ...of a two cycle engine 3 1 7 Table 3 1 7 illustrates the alarm and shutdown require ments of NFPA 110 NFPA99 and CAN CSA C282 M89 and compares the features of the A900 series controls to those require...

Page 6: ...X X X O O i Control Switch not set in Auto X X X X O O O X X X X X X X X O O j High Battery Voltage X X X O O O X X X O O k Low VoltageBattery X X X O O O X X X X X X X O O l Lamp Test X X X X X X X...

Page 7: ...preset speed c Oil Pressure tripped by the oil pressure SWICHGAGE if pressure drops below preset point while the engine is running d Water Temperature tripped by the water temperature SWICHGAGE if en...

Page 8: ...automatic control and the engine start sequence begins 3 3 1 2 Lamp Test Pushbutton Tests the lights on the A 901 2 module 3 3 1 3 Alarm Silence Pushbutton Turns off any audible alarm that is connecte...

Page 9: ...ill running Since the Overspeed shutdown circuit is activated by the frequency input it prevents the engine from running without overspeed protection g Remote Shutdown this circuit is provided to shut...

Page 10: ...ntrol Module includes the following engine control features a Cycle crank circuit will crank the engine for 15 seconds then rest for 15 seconds until the engine starts The crank rest time is selectabl...

Page 11: ...s circuit is provided for an additional alarm that may be required by the user 3 4 2 Relay Module The Relay Module figure 3 4 2 includes all of the control alarm and shutdown relays that are required...

Page 12: ...is depressed the set point of the speed switch is lowered approximately 10 3 The push to test switch can also be used to set the overspeed switch at approximately 110 of running speed Hold the switch...

Page 13: ...he Mode Selector Switch is in either Auto or Test When the Mode Selector is turned Off the Control On signal is open This can be used to signal switch position or to reset an external circuit when the...

Page 14: ...ing With engine speed at 1800 RPM or 3540 Hz g Cooldown circuit this circuit keeps the engine running for five minutes after the transfer switch has removed the load from the generator and signaled th...

Page 15: ...Test and no shutdown TATTLETALE circuit is latched on This can be used to signal that the generator engine is ready to automatically start or is running in Test 3 6 3 3 The Control On function at term...

Page 16: ...tdown Circuits provide first out indication of cause of shutdown These circuits deactivate the fuel relay and lockout the A903 until reset Shutdown circuits are activated by the crank disconnect circu...

Page 17: ...ces recommended for installation 4 1 3 Wiring Terminals Terminal blocks are provided on both sides of the Control Display enclosure and the Relay Module Torque all terminal screws to 12 inch pound max...

Page 18: ...3 4 in 171 mm 9 3 8 in 238 mm 6 in 152 mm 4 15 32 in 114 mm Mounting Holes 1 8 in 3 mm diameter 1 1 2 in 38 mm clearance 5 in 127 mm maximum between A 900 Series module relay module when mounting 1 7...

Page 19: ...REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CRANK RELAY AUX CRANK DISCONNECT N C CONTROL ON SYSTEM READY FUSED B B Energize to Stop solenoid Energize to Run solenoid...

Page 20: ...Alarm I Fuel Relay J1 J2 Q2 Q1 J1G Red Blk LOW WATER LEVEL REMOTE VISUAL REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CRANK RELAY AUX CRANK DISCONNECT N C CONTROL ON...

Page 21: ...dible Alarm H Shut Down Relay D Local Audible Alarm I Fuel Relay J1 J2 Q2 Q1 J1G Red Blk LOW WATER LEVEL REMOTE VISUAL REMOTE AUDIBLE LOCAL AUDIBLE N C N C OVERSPEED RELAY SHUTDOWN RELAY FUEL RELAY CR...

Page 22: ...e to increase setting The adjustments are 20 turn controls without stops at either end 4 4 1 1 Be sure to have a fully charged battery to do these tests Low battery voltage can cause improper results...

Page 23: ...on and the engine shuts down f Release pushbutton check Overspeed light on front panel to be sure it is on g Turn Mode Selector switch OFF to reset shutdown circuits then back to TEST h When engine s...

Page 24: ...the Mode Selector switch in the AUTOMATIC position When a start signal is received the engine will start 5 2 3 2 When the start signal is removed the engine will stop It is now ready to restart 5 2 4...

Page 25: ...put Voltage Input Voltage Input Voltage Input Voltage Input Voltage 13 8 27 6 13 8 27 6 13 8 27 6 13 8 27 6 13 8 27 6 31 6 6 6 6 6 6 6 6 6 6 32 6 6 6 6 6 6 6 6 6 6 33 6 6 6 6 6 6 6 6 6 6 34 6 6 6 6 6...

Page 26: ...o shutdown the engine and generator a The TATTLETALE light for that function turns on b Shutdown relay K 2 is energized closing its contacts at terminal 9 These contacts can be wired to a shunt trip s...

Page 27: ...e OEM parts and are available only to Detroit Diesel and their distributors 8 2 1 The A900 DDC parts are the same as the Murphy A900 series that has been covered throughout the A900 manual except the...

Page 28: ...1722 410697 fax 44 1722 410088 e mail france fwmurphy co uk www fwmurphy co uk francais htm In order to consistently bring you the highest quality full featured products we reserve the right to chang...

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