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Munters TRIO, User And Installation Manual

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Munters TRIO User And Installation Manual Download Page 107

 

 

© Munters AB, 2020 

107

 

10.2.2

 

E

XTRA 

V

ENTILATION

 

If enabled, Extra Ventilation acts as a transitional phase. Extra Ventilation operates in situations where: 

•

 

Basic Ventilation does not provide enough air to lower the temperature to the Target 
Temperature 

•

 

The temperature is still below the Tunnel Set Point.  

•

 

TRIO only enters Extra Ventilation if the temperature is 0.5⁰ above the Target Temperature (this 
is the minimum; you can set the differential to be higher).  

•

 

You can set a differential for each level to ensure that ventilation increases only when required.  

•

 

Extra Ventilation supports up to 10 levels. As in Basic Ventilation, you define the fans to be used 
in each level. However, there is no curve between levels.   

In the example below, Extra Ventilation is running at Level 15. The minimum for this growth day is Level 

3 

(30%) 

and the maximum is Level 

T1 (first tunnel level).

 

 

Refer to Extra Ventilation, page 127 for more details. 

10.2.3

 

T

UNNEL 

V

ENTILATION

 

If enabled, once the temperature reaches the Tunnel Set Point, TRIO turns on the tunnel fans and opens 

the tunnel doors. As in Basic Ventilation, you define the fans to be used in each level. However, there is 
no curve between levels.   

•

 

Even if Extra Ventilation is enable, TRIO will go straight to tunnel mode if the temperature is 
above the Tunnel Set Point (skipping over Extra Ventilation). 

•

 

You can set a differential for each level to ensure that ventilation increases only when required. 

In this example, tunnel fans are at level T6.  

Summary of Contents for TRIO

Page 1: ...User and Installation Manual TRIO Poultry Controller Ag MIS UmEn 2777 08 20 Rev 1 9 P N 116825 TRIO Poultry Controller ...

Page 2: ...her with the attached technical documentation This document is destined for the user of the apparatus it may not be reproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments ...

Page 3: ... Installation and Electrical Connections 13 3 1 2 What Comes in the Package 14 3 2 Mounting the Unit 14 3 2 1 Knockouts 14 3 2 2 Hanging the Unit 15 3 3 Layout 16 3 4 Wiring Diagrams 16 3 4 1 High Voltage Relays 17 3 4 2 Alarms and Power 19 3 4 3 Internet Connection 20 3 4 4 Analog Output Devices 21 3 4 5 Digital Devices 22 3 4 6 Analog Input Devices 23 3 4 6 1 CO2 Sensor Wiring 23 3 4 6 2 Tempera...

Page 4: ...43 4 6 1 Permission Levels 43 4 6 2 Inviting Users 44 5 SPECIFICATIONS 47 6 USING THE TRIO TOUCH SCREEN 48 6 1 Icons 48 6 2 Dashboard 49 7 MAPPING AND DEFINING THE INPUT OUTPUT DEVICES 50 7 1 Mapping Devices 50 7 2 Temperature Sensors 54 7 2 1 Defining the Temperature Sensors 54 7 2 2 Mapping the Temperature Sensors 54 7 2 3 Enabling a Weather Station 55 7 3 Ventilation Devices 56 7 3 1 Defining t...

Page 5: ...able Lights 75 7 12 3 Defining the Light Sensor 76 7 13 Feeding Devices 76 7 13 1 Defining the Auger Relays 77 7 13 2 Defining the Auger Active Sensors 78 7 13 3 Defining the Feeder Relays 79 7 13 4 Defining the Feeder Active Sensors 80 7 14 Defining the Silos 80 7 14 1 Mapping the Silo Scales 81 7 14 2 Configuring the Silo Scale 82 7 15 Defining the Bird Scales 87 7 15 1 Mapping the Bird Scales 8...

Page 6: ...UM AND MAXIMUM VENTILATION 109 11 1 Building Structure Summary 109 11 2 Defining Basic Ventilation 110 11 2 1 Defining Dynamic Ventilation 111 11 2 2 Ventilation by Weight 113 11 2 2 1 How Does Ventilation by Weight Work 113 11 2 2 2 Defining the Ventilation By Weight Parameters 113 11 2 3 Adding a Curve 114 12 LEVELS OF VENTILATION 115 12 1 Configuring the Basic Ventilation Settings 115 12 2 Basi...

Page 7: ...ATING FUNCTIONS 139 14 1 Defining the Central Heater Parameters 139 14 2 Zone Heaters 140 14 2 1 Defining Non Variable Zone Heaters 140 14 2 2 Defining Variable Zone Heaters 140 15 BROOD AREA 142 16 FEED AND SILO MANAGEMENT 144 16 1 Feeding Summary 144 16 2 Setting up Feeding 144 16 3 Configuring the Silo 146 17 LIGHTING PROGRAM 148 17 1 On Off Lights 148 17 2 0 10 Volt Variable Lights 150 17 3 Li...

Page 8: ...LOADING SETTINGS UPDATING SOFTWARE 171 23 1 Cold Start 171 23 2 Saving or Loading the Settings 172 23 3 Viewing the Log 172 23 4 Updating the Software 173 24 APPENDIX A EXTERNAL DEVICE SPECIFICATIONS 174 25 APPENDIX B SERVICE MANUAL 176 25 1 Maintenance 176 25 2 Trouble Shooting 177 25 2 1 Internet 177 25 2 2 Electronic Components 178 25 3 Spare Parts 179 25 3 1 Preliminary Information 179 25 3 2 ...

Page 9: ...RIO TRIO Expansion Termination 197 26 4 Key 198 26 5 Product Symbols 198 26 6 Mapping Devices in Expansion 199 26 7 Expansion Specifications 200 26 8 Expansion Spare Parts 200 26 8 1 Preliminary Information 201 26 8 2 TRIO 10 Expansion Container Spare Parts 201 26 8 3 TRIO 10 Expansion Main Container Spare Parts 203 26 8 4 Main Container Card Spare Parts 204 27 WARRANTY 205 ...

Page 10: ... Introduction Congratulations on your excellent choice of purchasing a TRIO Poultry Controller In order to realize the full benefit from this product it is important that it is installed commissioned and operated correctly Before installation or using the controller this manual should be studied carefully It is also recommended that it is kept safely for future reference The manual is intended as ...

Page 11: ...w which reduce reliability The COM connection for communications is not the shield wire The COM RX and TX wires must connect to each other at all controllers 2 2 Filtering If this installation includes a power inverter to drive variable speed fans install an EMI filter in front of the inverter according to the specifications provided by the inverter manufacturer Refer to the inverter documentation...

Page 12: ...Proper grounding of low voltage cable shield wire That the controller and inverter cables are kept in separate conduits or wire bundles 1 Controller 2 Inverter 3 Place the controller at least five meters from the inverter ...

Page 13: ... 1 Grounding and Shielded Wiring From the ground terminal run a heavy wire directly to the ground rod If necessary run a heavy ground wire to the electrical service grounding system rather than directly to the ground rod Do not use light wires for these ground connections They must carry heavy lightning currents sometimes exceeding thousands of amperes Certainly do not use the shielding of sensor ...

Page 14: ...ding circuitry 3 1 2 WHAT COMES IN THE PACKAGE One TRIO unit One hanging bracket Two screws 3 2 Mounting the Unit Knockouts Hanging the Unit 3 2 1 KNOCKOUTS 1 Using the supplied clips and screws mount the TRIO 2 On the bottom the TRIO are knockouts used to route the low and high voltage cables Figure 1 TRIO Knockouts and PG Size o Using a screwdriver and a hammer gently apply pressure to the knock...

Page 15: ...al all entry spots with RTV silicon Failure to do so can lead to damage to the unit 5 After installation is completed operate the TRIO for a few hours and re check for proper operation 3 2 2 HANGING THE UNIT 1 Attach the bracket to the wall customer supplies the screws ...

Page 16: ...ip 6 Ethernet port 3 20 relays 7 Dipswitches 4 Alarm relay 8 TRIO Scale Card Figure 3 Dipswitches expanded One dipswitch only in each set is raised Only raise a dipswitch if a device is wired to an S port 3 4 Wiring Diagrams High Voltage Relays Alarms and Power Internet Connection ...

Page 17: ...ices Digital Devices Analog Input Devices TRIO RPS Bird Scales Silo Wiring 3 4 1 HIGH VOLTAGE RELAYS Figure 4 High voltage devices examples 1 Example of devices NOTE The relays control motors and heating devices via contactors not directly ...

Page 18: ... Munters AB 2020 18 Figure 5 Relay wiring detailed view Figure 6 Relay and port numbering ...

Page 19: ... Munters AB 2020 19 3 4 2 ALARMS AND POWER Figure 7 Alarm relay and power ports 1 Alarm relay 2 Power ports Connect the light or siren device to the alarm relay ...

Page 20: ...s AB 2020 20 3 4 3 INTERNET CONNECTION Figure 8 Ethernet port CAUTION Connect the internet cable to port 2 Do not connect the cable to port 1 1 Internal port do not use this port 2 Ethernet port 3 RJ 45 cable ...

Page 21: ... 4 ANALOG OUTPUT DEVICES TRIO supports analog control over a variety of devices Figure 9 Analog Output devices examples Figure 10 Light Dimmer devices Connect analog output devices to an AO and a COM port Ground these devices ...

Page 22: ...alog Device Wiring Schematic 3 4 5 DIGITAL DEVICES TRIO supports water meters and auxiliary inputs Figure 12 Digital Input devices examples Connect digital devices to a D port and a DCOM port Figure 13 Digital Device Wiring Schematic ...

Page 23: ...Sensor Wiring Humidity Sensor Wiring Potentiometer Wiring Ammonia Sensor Wiring Light Sensor Wiring 3 4 6 1 CO2 Sensor Wiring Figure 14 CO2 Sensor Wiring Number Function 1 S port 2 COM port 3 Shield wire 4 Brown wire phase 5 Blue wire neutral 6 Red wire 12VDC 7 Black wire 12VDC ...

Page 24: ... Munters AB 2020 24 Figure 15 CO2 Sensor Wiring Schematic Connect the CO2 device to o Controller S port In the corresponding dipswitch raise dipswitch 4 4 20 mA COM port o Power supply 12V 12V ...

Page 25: ...020 25 3 4 6 2 Temperature Sensor Wiring Figure 16 RTS Wiring Number Function 1 COM port black wire 2 T port red wire Figure 17 RTS Wiring Schematic Connect each RTS sensor to a o T port o COM port o Grounding strip ...

Page 26: ...ing Number Function 1 COM port black wire 2 12V red wire 3 S port white wire 4 Shield wire Figure 19 RHS Sensor Wiring Schematic Connect each RHS sensor to a o S port In the corresponding dipswitch raise dipswitch 3 analog input o COM port o 12VDC port o Grounding strip ...

Page 27: ... 6 4 Potentiometer Wiring Figure 20 Potentiometer Wiring Figure 21 Potentiometer Wiring Schematic Connect each potentiometer to a o S port In the corresponding dipswitch raise dipswitch 2 potentiometer o COM port o 3 3V port ...

Page 28: ...hite wire 4 Phase Brown wire 5 Neutral Blue wire 6 18 30VDC Red wire 7 COM Black wire 8 20 3 kohm resistor Note The resistor comes supplied with the sensor but must be installed on site 9 Quick connector Figure 23 Ammonia Wiring Schematic Connect an ammonia sensor to a o S port In the corresponding dipswitch raise dipswitch 3 analog input ...

Page 29: ...Light Sensor Wiring Figure 24 Light Sensor Wiring Number Function 1 S port black wire 2 12V red wire 3 Shield wire Connect each RLS sensor to a o S port In the corresponding dipswitch raise dipswitch 4 4 20 mA o 12VDC port o Grounding strip ...

Page 30: ...ler The following section details the installation TRIO supports up to two static pressure sensors one built in and one external Install the RPS in the second room Figure 25 RPS Wiring Number Function 1 S port Raise the corresponding S3 dipswitch 2 COM port 3 12V 4 Shield wire Figure 26 RPS Wiring Schematic ...

Page 31: ... Munters AB 2020 31 Figure 27 Static pressure tubes NOTE After installing the RPS no Cold Start is required ...

Page 32: ... Munters AB 2020 32 3 4 8 BIRD SCALES If you install a scale card perform a cold start Refer to Cold Start page 171 Figure 28 Scale Card wiring to Power Supply and Bird Scale ...

Page 33: ...pply For details on how to wire the Junction Box to the load cells refer to the RJB 4 manual RJB Wire RSC Ports Green 2 5 8 Upper Black 2 5 8 Lower White 3 4 6 7 9 10 Upper Note Connect each RJB white and red wire to matching ports For example White Ch 1 and Red Ch 1 Red 3 4 6 7 9 10 Lower ...

Page 34: ... Munters AB 2020 34 3 5 Pressure Sensor Hoses Figure 29 Static pressure hoses 3 6 Key Ensure that the unit remains locked to prevent unauthorized access to internal components Figure 30 TRIO Lock ...

Page 35: ...g labels appear on your controller Caution Hazardous voltage Caution Refer to the manual Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED ...

Page 36: ...nformation Using TRIO Air App and Website TRIO Air Accounts Pairing a TRIO Users 4 1 Hardware Internet Infrastructure Topology 4 1 1 INTERNET INFRASTRUCTURE Required cable CAT5E or CAT6 shield cable Maximum distance between the TRIO and router switch 100 meters 330 feet 4 1 2 TOPOLOGY Figure 31 Example topology Topology is point to point from the router All addressing is automatic ...

Page 37: ...t a network o IP Address read only o Support ID Use this address when contacting technical support or when connecting to the TRIO via TeamViewer o Munters ID Use this to pair the unit to a farm Refer to Using TRIO Air App and Website 4 3 Using TRIO Air App and Website The following section describes how to control and manage the units via the TRIO Air app or via a web browser To control the units ...

Page 38: ... on the trioair net website Once an account is setup you can manage the farms and users from this site or from the TrioAir app The process is similar to any standard account opening 1 Go to www trioair net or open the app NOTE Munters strongly recommends using Google Chrome when using the www trio net page 2 Click Sign Up Now 3 Type in your email address and click Send verification code A code is ...

Page 39: ...2020 39 5 Type in and confirm your password 6 Click Create An account is created 4 4 2 EDITING THE PAGE Click the circle in the upper right corner The following options appears o Reset Password Change your password ...

Page 40: ...n 4 5 Pairing a TRIO Pairing a TRIO unit to an account enables connecting to the unit via the web app and managing it remotely Each TRIO unit has a unique ID code a QR code This code is used to register the device and pair it to an account This procedure explains how to pair the device to an account NOTE Before attempting to register a TRIO verify that the time and date are correctly set refer to ...

Page 41: ...Using the TrioAir App Scan New Device or a QR reader scan the QR code The TRIO AIR sign in page appears 4 Following the on line instructions sign in or create a new account After signing in the TRIO Air app or web site opens ...

Page 42: ...e or click Add New Farm follow the online instructions for creating a new farm NOTE The person who creates a new farm is automatically defined as the owner Munters recommends that the person responsible for the farm create the account and then invite and assign roles to other people ...

Page 43: ...unt 4 6 Users Permission Levels Inviting Users 4 6 1 PERMISSION LEVELS There are four permission levels Owner The person who creates the farm There can be one owner only The owner o has full access to and control of all TRIO units o can invite users and define permission levels ...

Page 44: ...ecific TRIO units View View only NOTE TRIOAir and the webpage cannot be used to map relays and sensors or define the General Settings Perform these functions locally on the TRIO unit itself 4 6 2 INVITING USERS Once a farm is set up you can invite people to connect to the farm using the TRIO Air app only 1 Press down on the farm name The Setting popup appears 2 Click Settings ...

Page 45: ... The invitee must accept the invitation A confirmation message is then returned to the owner manager o Once a person accepts the invitation the user can go to the website or app see the relevant farms and perform any permitted operations o An invitation are valid for three days at that point it expires o An owner can resend an expired invitation ...

Page 46: ... can go to the web site or app and view and manage the farms according to the user s permission level Click on the room category Broiler in the above picture to go to the Comparison Page This page summarizes the rooms data Place the cursor the items to view details ...

Page 47: ...0 Main supply voltage fluctuation up to 5 Overvoltage category II Enclosure Water and dust tight Indoor use only Dimensions H W D 403 x 324 x 141 mm 16 x 13 x 5 6 inches Fuses Fuse F2 on PS card 3 15A 250V Certification Disconnection device overcurrent protection In the building installation use a certified 2 pole circuit breaker rated 10A certified in accordance with the IEC standard 60947 2 in t...

Page 48: ...s Go back to the previous screen View the Main menus Choose language Network settings View alarms Go back to the main screen Settings icon Edit parameters Phone App Click the circle containing the user name to edit personal preferences such as the language units name and more ...

Page 49: ...2 Dashboard The Dashboard gives an overview of all TRIO functions Click on the in each section to go to the relevant control page Click on Ventilation Temperature or Devices squares to view the hot screen for those functions ...

Page 50: ...the Same As Analog Ports Defining the Timer Defining the Auxiliary Input Lighting Devices Feeding Devices Defining the Silos Defining the Bird Scales Defining the TRIO RPS 7 1 Mapping Devices After wiring devices to the TRIO each device must be mapped and then defined Mapping and defining devices enables the system software to control each device s functionality CAUTION Mapping MUST match the phys...

Page 51: ... Munters AB 2020 51 To map the devices 1 Go to System Device and Sensors This screen displays the relays and analog digital ports At this point all icons are undefined 2 Click ...

Page 52: ... or Sensors click the type of device that you want to map In the following example Heater is selected The displays the relays and ports that can be defined as heaters 4 Click on the relays and or ports that you wired to heaters TRIO automatically numbers the devices TRIO enables selecting up to the maximum number of each device Devices having opening and closing relays require mapping both relays ...

Page 53: ...ping all installed devices click NOTE To un map a device click on the required device and hold the icon down NOTE If you map a sensor that is not physically connected to the TRIO an error symbol appears on the designated analog port ...

Page 54: ...abled enable disable the sensor The temperature reading shows the measured temperature including the offset 7 2 2 MAPPING THE TEMPERATURE SENSORS Calculating the temperature data TRIO takes the following into consideration Tunnel temperature Select a sensor or a group of sensors to determine the tunnel temperature readings or select if the tunnel run according to the average temperature reading Av...

Page 55: ...te the average temperature o Define an outside temperature sensor if required NOTE Uninstalling a device in the Relay Layout Analog Output or TRIAC tables removes the device from this screen 7 2 3 ENABLING A WEATHER STATION To say costs on temperature sensors one outdoor temperature sensor can provide data to the entire TRIO network NOTE Install and map one outdoor sensor only 1 In System Device a...

Page 56: ...the fan and inlet curtain specifications Fan air capacity defines how much air is provided when the fans run at full speed These numbers are used to calculate minimum air requirements In Defining the Preferences page 95 define the measurement unit Define up to 20 relays or analog output ports as On Off or 0 10 V fans respectively refer to Mapping Devices page 50 On Off Fans 0 10 Volt Fans 7 3 1 1 ...

Page 57: ...AB 2020 57 3 Edit the parameters o Capacity Enter the fan capacity o KWh This field displays the amount of kilowatts used Read only o Operation Select if the relay is normally open or normally close 4 Click Save ...

Page 58: ... Maximum Voltage Enter the minimal and maximal voltage used to calibrate the fan speed o Capacity Enter the fan capacity o KWh This field displays the amount of kilowatts used Read only o Boost Time During this amount of time the controller applied full power to the fan motor 100 4 Click Save 5 To test in the minimal and maximum voltages click Test ...

Page 59: ...ort as a stir fan refer to Mapping Devices page 50 On Off Stir Fan 0 10 Volt Stir Fan 7 3 2 1 On Off Stir Fan Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode The status shows if the stir fan is currently operating ...

Page 60: ...nters AB 2020 60 7 3 2 2 0 10 Volt Stir Fan o Minimum Maximum Voltage Enter the minimal and maximal voltage used to calibrate the fan speed o KWh This field displays the amount of kilowatts used Read only ...

Page 61: ...ter Meter Sensor 7 4 1 DEFINING THE AMMONIA SENSOR Define one analog input port as an ammonia sensor refer to Mapping Devices page 50 Define o Offset This is an optional correction for the ammonia sensor Range 10 to 10 ppm o Enable Mode Enable disable the sensor The ammonia reading shows the measured amount including the offset ...

Page 62: ...ne analog input port as a CO2 port refer to Mapping Devices page 50 Define o Offset This is an optional correction for the CO2 sensor Range 500 to 500 ppm o Enable Mode Enables disables the sensor The CO2 reading shows the measured amount including the offset ...

Page 63: ... analog input port as a humidity sensor refer to Mapping Devices page 50 Define o Offset This is an optional correction for the humidity sensor Range 10 to 10 o Enable Mode Enables disables the sensor The humidity reading shows the measured level including the offset ...

Page 64: ...tput port as a water meter refer to Mapping Devices page 50 Define o Quan Pulse Set the water meter s water flow per pulse Range 0 0 to 99 9 unit depends on the Defining the Preferences page 95 o Meter input Chose drinking water or cooling o Enable Mode Enable disable the sensor ...

Page 65: ...t is related to the target temperature these heaters operate according to the average temperature no temperature sensors can be assign to it Enable Zone Heater the heater output has its own target set point and its own sensors assign to it Zone heater will enable the assignment of temperature sensor s in temperature definition o Operation Define the relay mode o Operation Modes Continues default T...

Page 66: ...ral Heaters the heater output is related to the target temperature these heaters operate according to the average temperature no temperature sensors can be assign to it Enable Zone Heater the heater output has its own target set point and its own sensors assign to it Zone heater enables the assignment of temperature sensor s in temperature definition o KWh This field displays the amount of kilowat...

Page 67: ...vices Define up to two relays as cooling devices refer to Mapping Devices page 50 Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode The status shows if the cooling device is currently operating ...

Page 68: ... or one analogue port refer to Mapping Devices page 50 Define o Normal State o Position Define how the inlet opening is controlled By time Potentiometer o Auto Calib Enable automatic calibration o Power up calibration Enable this parameter to calibrate inlets each time that TRIO is turned on o Open Close Time Enter the amount of time required to fully open or fully close the inlet These parameters...

Page 69: ...ut port as an outlet refer to Mapping Devices page 50 Define o Min Max Voltage Define the voltage in the analogue output port that corresponds to the 0 and 100 output respectively o Open Close Time Enter the amount of time required to fully open or fully close the inlet ...

Page 70: ...vices page 50 This function enables defining a relay to operate using the parameters defined for another relay A relay can be tied to any other relay Define o Related Define which relay number to follow Range 1 20 o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 71: ...s defining a relay to operate using the parameters defined for a corresponding analog port Relays can be mapped to eight specific ports only Define o Related Chanel Define which port number to follow Port Number Related Channel 7 1 8 2 9 3 10 4 21 5 22 6 23 7 24 8 o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 72: ... AB 2020 72 7 10 Defining the Timer Define up to five relays as timers refer to Mapping Devices page 50 Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 73: ...ers AB 2020 73 7 11 Defining the Auxiliary Input Define up to four relays as auxiliary inputs refer to Mapping Devices page 50 Define o Operation Define the relay mode o Enable Mode Enable disable the input ...

Page 74: ... relays or analog ports as light relays and one sensor as a light sensor refer to Mapping Devices page 50 Defining the On Off Lights Defining the Variable Lights Defining the Light Sensor 7 12 1DEFINING THE ON OFF LIGHTS Define o Operation Define the relay mode ...

Page 75: ... Munters AB 2020 75 7 12 2DEFINING THE VARIABLE LIGHTS o Minimum Maximum Voltage Enter the minimal and maximal voltage used to calibrate the light strength ...

Page 76: ...eder lines Auger digital sensors to detect auger overtime issues silo is empty feed lines are stuck or other mechanical issue o Auger 1 is automatically associated with Augur Active Sensor 1 Auger 2 is automatically associated with Augur Active Sensor 2 o Feeder 1 active is associated to feeder 1 relay feeder 2 active to feeder 2 relay etc Defining the Auger Relays Defining the Auger Active Sensor...

Page 77: ... 2020 77 7 13 1DEFINING THE AUGER RELAYS Define up to two relays as augers refer to Mapping Devices page 50 Define o KWh This field displays the amount of kilowatts used Read only o Operation Define the relay mode ...

Page 78: ...to two digital ports as auger active refer to Mapping Devices page 50 Define o Operation Select if the relay is normally open or normally close o Quantity Per Minute Define the amount weight per minute of feed to be distributed o Enable Mode Enable or disable this sensor ...

Page 79: ...DEFINING THE FEEDER RELAYS Define up to four relays as feeders refer to Mapping Devices page 50 o KWh This field displays the amount of kilowatts used Read only o Operation Select if the relay is normally open or normally close ...

Page 80: ...Define up to four digital ports as feeder active refer to Mapping Devices page 50 o Operation Select if the relay is normally open or normally close o Enable Mode Enable disable the sensor 7 14 Defining the Silos Mapping the Silo Scales Configuring the Silo Scale ...

Page 81: ...O SCALES TRIO can support up to two silo scales This function requires a scale card 1 On the Devices Sensors screen click Silo The Scale icon turns brown 2 Click the Scale icon 3 Select up to two channels and click Save 4 Click on each channel ...

Page 82: ...ng procedure details how to zero out the TRIO silo scales Zeroing out is way to ensure that the unit s A2D number is accurate shown in the Silo Icon 430 in the picture below To summarize the procedure The user enters the correct amount of feed in the silo while calibrating the silo scale In the Silo management screen the user enters 0 zero TRIO Echo 2 then defines the current A2D signal to be the ...

Page 83: ... Munters AB 2020 83 1 Define each silo s storage capacity 2 Click on the silo icon and click Calibrate The following screen appears 3 Click Other The following screen appears ...

Page 84: ...4 Fill up the silo with a known amount of feed In this example the silo contains 100 kilos of feed 5 Enter the amount of feed in the silo and press Continue The following screen should appear 6 Go to Flock Silo Management ...

Page 85: ... Munters AB 2020 85 7 Click and change the feed weight to 0 8 Click Save The TRIO now displays an accurate A2D number on the silo icon screen ...

Page 86: ... Munters AB 2020 86 ...

Page 87: ...rating the Bird Scales Testing the Bird Scale TRIO can support up to two bird scales 7 15 1MAPPING THE BIRD SCALES Install a scale card 1 On the Devices Sensors screen click Bird Scale The Scale icon turns brown 2 Click the Scale icon 3 Click on one or two channels and click Save ...

Page 88: ... Munters AB 2020 88 4 Verify that each channel is enabled ...

Page 89: ...lick Calibrate The following screen appears 2 Remove everything from the scale and press Zero In the following screen enter the weight being used to calibrate the scale minimum is 1 0 kilogram Click Next 3 Place a known weight on the scale 1 5 kilograms in the below example and press Next ...

Page 90: ... Munters AB 2020 90 The following screen should appear 7 15 3TESTING THE BIRD SCALE 1 Click Test ...

Page 91: ... RPS The following section details how to configure the RPS device Define the Sensor Static Pressure Calibration 7 16 1DEFINE THE SENSOR 1 Go to System Devices Sensors 2 Click The Devices Sensor screen appears 3 Click 4 Click Pressure 5 Define an analog input port as the pressure sensor In the following screen ports 5 is defined as the pressure sensor ...

Page 92: ... when there is no ventilation and the house is closed When the controller A D counts is 100 this means that there is zero 0 static pressure NOTE Run the controller for a few hours so that the temperature in the box becomes stable and only then calibrate CAUTION DO NOT blow the air into the hose to see of the pressure changes The sensor is sensitive and blowing air can cause irreparable damage To c...

Page 93: ...ibrate 4 If the A D count is 100 30 70 to 130 click Calibrate 5 If the A D count is less than 70 or greater than 130 a Check for blocked air hoses or wind interference b Open the Trio On the Main Board find the Static Pressure Sensor ...

Page 94: ... Munters AB 2020 94 c Adjust the zero pressure reading to approximately 100 by turning the calibration screw d When the A D count is within the permitted range press Calibrate ...

Page 95: ...g the Time Date Defining the House Setting 8 1 1 DEFINING THE PREFERENCES 1 Go to System General Settings User 2 Define the units There are two options Define all units as metric or imperial Define each unit Click Edit Customize and define o Temperature Celsius or Fahrenheit o Pressure Pascal Inches of Water o Weight Kilogram Pounds o Air Flow Cubic Meter Hour or Cubic Feet Minute 3 Enable disable...

Page 96: ...te 2 Define o Time Automatic Date Time Adjustment Enable this option to update date and time automatically Date and Time Set Manually enter the date and time o Time Zone Select the zone from the drop down list CAUTION Set the time zone even if you enable automatic date and time adjustment ...

Page 97: ...etwork must have a unique number o Define height width and length of house controller calculates total area To set the dimensions in metric or non metric units go to Defining the Preferences page 95 and edit the units 8 2 Flock Settings Flock Settings are data points used to define each flock Define these settings at the beginning of a growth cycle Flock settings include Growth day used in various...

Page 98: ... advancing and only certain specific functions are enabled If you select a house mode other than Normal the mode is displayed on the Dash Board Growing Empty Empty house mode is used when the whole house is empty o Provide ventilation according to the output set by the heat and ventilation o Growth day stays at zero o Stop water alarm even when the alarm function is enabled Pre Heating Pre heat fa...

Page 99: ...Empty and Pre Heating o Heat Output Define the heat output o Ventilation Level Define the ventilation level Catching mode only 0 10 Basic 11 20 Extra T1 T3 Tunnel o Lights Lights Intensity Enable lighting and set the intensity Catching mode only o Alarm Enable or disable temperature alarms o Temp Low High Alarm Set the temperature below above which the controller activates a temperature alarm o Ti...

Page 100: ...umber of birds moved daily This refers to birds that were moved for reasons other than death o Culled Number of dead birds removed o Bird Count Current bird count 2 To adjust the number of birds o Click Add Mortality and edit the number of bird that died or were culled o Click Moved Birds to enter the number of live birds removed from the house This number is used when calculating the total number...

Page 101: ... Munters AB 2020 101 8 4 Tech Support Information To view information on your unit go to System General Settings Network You will need this information when speaking with technical support ...

Page 102: ...target temperature automatically gradually adjusts itself As the growth days increase the target temperature gradually decreases to the next setting For example if on day 1 the target temperature is 95 F and on day 5 the target temperature is 86 F TRIO adjusts the target temperature on days 2 to 4 so that it approaches the day 5 setting Figure 32 Temperature Curve Example In addition the Temperatu...

Page 103: ...er is the set point at which cooling devices are activated When the target temperature changes this number changes accordingly Range Target temperature to 90 C NOTE Zone Heat and Cool appear if a zone heater and cooler are defined in Mapping Devices page 50 o Tunnel This parameter is the set point at which tunnel ventilation begins When the target temperature changes this number changes accordingl...

Page 104: ...perature set point measured outside temperature outside temperature compensation Range 0 0 10 0 o Absolute High Temperature Set the critical temperature maximum allowable 9 3 Emergency Temperature Control In the event that TRIO fails to receive a signal from the temperature sensor for an extended period of time an alarm is triggered Between the time that TRIO stops receiving a signal and when an a...

Page 105: ... page 123 10 1 Defining the Minimum and Maximum Ventilation In setting up the Climate Min Max Ventilation screen the user defines the lower and upper ventilation limits during the growth cycle the minimum and maximum amount of air exchange allowed for each growth day When minimum ventilation is operating the ventilation works to ensure that there is sufficient clean air while keeping the air tempe...

Page 106: ...e less than 10 if desired Each level represents a 10 increase in ventilation with TRIO precisely adjusting the fan speeds and combinations to ensure that exactly the right amount of air is being provided At each level the user defines what combination of fans provide the required level of ventilation Before going to the next level fans will provide the maximum amount of air possible at that level ...

Page 107: ...he fans to be used in each level However there is no curve between levels In the example below Extra Ventilation is running at Level 15 The minimum for this growth day is Level 3 30 and the maximum is Level T1 first tunnel level Refer to Extra Ventilation page 127 for more details 10 2 3TUNNEL VENTILATION If enabled once the temperature reaches the Tunnel Set Point TRIO turns on the tunnel fans an...

Page 108: ... Munters AB 2020 108 Refer to Tunnel Ventilation page 129 for more details Refer to Defining the Wind Chill Factor page 132 for details on factoring in the wind chill factor in tunnel mode ...

Page 109: ...lding Structure Summary Defining Basic Ventilation 11 1 Building Structure Summary In a typical setup flocks are housed in a building in which all rooms are connected to one central ventilation system Each room has an inlet which controls the amount of air entering Centralized fans push air in via the inlet Outside air is pushed into the attic the controller maintains the required pressure in the ...

Page 110: ...o Day Set the growth day for the required min max set points Each day must have a unique number Add up to ten lines o Min Max Level Define the minimum and maximum ventilation levels TRIO will automatically adjust the ventilation as the temperature changes Extra Tunnel Minimum Ventilation As option when additional minimum ventilation is required in hot climates Extra and Tunnel Ventilation can prov...

Page 111: ...Level or Max Level The Basic Extra Tunnel icons appear 9 Click the required ventilation icon 10 Define the ventilation as required Options o Defining Dynamic Ventilation o Ventilation by Weight o Adding a Curve 11 2 1DEFINING DYNAMIC VENTILATION Dynamic Ventilation means that at extreme temperatures which the user defines ventilation can be increased or decreased 1 Go to System Control Strategy Ve...

Page 112: ...ture at which dynamic ventilation begins operating o Dynamic Maximum Cold Warm Outside Temperature Define the warm temperature at which dynamic ventilation begins operating 5 Go to Climate Min Max Ventilation 6 Define o Cold Min When the outside temperature reaches the Dynamic Minimum Cold Outside Temperature Minimum Ventilation is reduced by this amount o Warm Min When the outside temperature rea...

Page 113: ...ilation level to supply the air Anytime that one of the factors changes TRIO recalculates the ventilation to prevent changing the ventilation too frequently any change must be larger than a user defined amount When using cycle fans each level has minimum and maximum on times which determine the minimum and maximum CFM If the ventilation doesn t provide enough air for the birds based on their numbe...

Page 114: ...ed Dynamic Ventilation click Settings and define the parameters Refer to Defining Dynamic Ventilation page 111 11 2 3ADDING A CURVE The following section shows have to configure your fans to increase in a curve between the days defined in the Min Max Ventilation Screen 1 Go to System Control Strategy Ventilation 2 Enable Curve Status Ventilation now increases in a curve ...

Page 115: ...parameter determines how aggressively the TRIO responds to differences between the measured temperature and the target temperature CAUTION Munters recommends leaving this paramter at Normal o Increase Decrease TRIO continually reevaluates the difference between target and measured temperatures This parameter determines the reevaluation time frequency Leave at default CAUTION Munters recommends lea...

Page 116: ...peed can be controlled according to needs Defining Basic Ventilation Fan Options Inlet and Curtain Ventilation 12 2 1DEFINING BASIC VENTILATION In this configuration TRIO raises the minimum ventilation from 10 at Level One to 100 at Level 10 In Mapping and Defining the Input Output Devices page 50 map relays and analog output ports to fans inlets and stir fans as required Only mapped devices show ...

Page 117: ... Munters AB 2020 117 4 Click the fan in the upper right Both fans turn blue 5 Define fans as required ...

Page 118: ...0 of the possible ventilation 12 2 2FAN OPTIONS The following sections examples have to enable fans to work in a ventilation cycle Analog fans Fan speed changes as ventilation requirements change Efficiency fan Fan runs at a maximum speed percentage defined by the user Fan Rotation Different fans running in Minimum Ventilation Cycle can be designated to run in rotation 12 2 2 1 Minimum Ventilation...

Page 119: ... Munters AB 2020 119 2 Enable Minimum Ventilation Cycle 3 Go to Climate Ventilation The Fan On time appears on the screen 4 To run a fan in cycles a Click b Click a fan The symbol appears ...

Page 120: ...cle ON time Go to the Settings to define the Off time In this example at Level 4 Fan 1 runs in cycles 100 seconds on and Fan 2 runs continuously 12 2 2 2 Fans Efficiency Fan 1 Click an analog output controlled fan 1 A box appears around the fan 2 A fan appears in the upper right ...

Page 121: ...AB 2020 121 2 Click the fan in the upper right Both fans turn blue A percentage appears under the fan 3 Click This icon and the fan icon turn green 4 In the percentage enter the fan s maximum speed in percentage ...

Page 122: ...le speed 12 2 2 3 Fan Rotation Using the same fan or a limited number of fans exclusively can lead to mechanical wear and tear for example to the drive belt To minimize this damage TRIO enables rotating between fans The rotation function switches between cycle fans in the same stage To enable fan rotation 1 Go to System Control Strategy Ventilation ...

Page 123: ...y required fans In the above example at level 0 Fan 1 rotates with Fan 2 At level 2 Fan 1 and 2 rotate while Fan 3 remains constant 12 2 3INLET AND CURTAIN VENTILATION In Basic Ventilation TRIO enables control over the inlets using one of two methods Level Control Static Pressure Control NOTE Outlet control is by level only To select the inlet control method 1 Go to System Control Strategy Ventila...

Page 124: ... Munters AB 2020 124 2 Under Inlet Operation Mode select Level or Pressure 12 2 3 1 Level Control 1 Go to Climate Ventilation 2 Click ...

Page 125: ...to pressure control the static pressure the difference between the interior and exterior air pressures controls the inlets opening and closing the opening position is determined in the Inlet Curtain Levels screen Maintaining the proper pressure enables air to enter the rooms at the right speed and direction and ensures efficient air exchange Note that the TRIO will adjust the inlets opening only i...

Page 126: ...sure is adjusted as a function of the outside temperature TRIO calculates the pressure target according to a curve between low and high temperature target pressure set points The curve is adjusted according to the outside temperature in order to maintain the pressure If the outside temperature is warm large amounts of slow moving air is allowed to enter the house low static pressure When the outsi...

Page 127: ...10 12 2 3 2 4 High Static Pressure Alarm State If the static pressure is above the target level inlets continue to open until they reach the maximum position In the situation where static pressure is above the target and all inlets are open TRIO enters a High Static Pressure Alarm state In this situation TRIO triggers a High Pressure Compensation event that is recorded Other inlets are opened by 1...

Page 128: ...re has not reached tunnel target temperature The room temperature is at least 0 5 C above the target temperature However you can define a higher differential 12 3 2DEFINING EXTRA VENTILATION 1 Go to System Control Strategy Ventilation 2 Under Ventilation enable Extra Level 3 Go to Climate Ventilation and click the Extra Ventilation Tab 4 Click 5 On each level define ...

Page 129: ... Define tunnel set points in the ventilation program Define Pressure settings for tunnel Define Tunnel temperature set point in the temperature curve refer to Configuring the Temperature Curve page 103 One tunnel door must be mapped or tunnel ventilation will not operate Configuring Tunnel Ventilation requires mapping at least one fan or one tunnel door Tunnel Ventilation must be enabled for the f...

Page 130: ...e the temperature differential When the temperature rises above the target temperature by this amount at each level Extra Ventilation begins Range 0 0 C 10 0 C NOTE Each differential must be equal to or higher than the previous level s differential o Fan Status Refer to Defining Basic Ventilation page 116 on how to configure fans ...

Page 131: ...el temperature plus this differential ventilation will remain in Tunnel Mode o Tunnel Exit Delay min When TRIO calculates that ventilation should exit Tunnel Mode there is a delay of this amount of time before actually exiting This parameter prevents TRIO from entering and exiting Tunnel Mode too rapidly 12 4 3 TUNNEL DOORS In Tunnel Ventilation TRIO enables control over the tunnel doors using con...

Page 132: ...y house dimensions and growth day If there is a humidity sensor installed the algorithm also factor the relative humidity into the calculation starting from 40 RH Factoring in the RH lowers the calculated wind chill factor Wind chill is activated in tunnel mode only Wind chill calculations take place between days 10 50 Define the fan capacity refer to Defining the Fans page 56 Define the house dim...

Page 133: ...after the inlets go through several opening and closing cycles The following section describes how to recalibrate the inlets using a potentiometer or without a potentiometer During installation the user enables auto calibration in digital output inlets Calibration automatically takes place after the number of inlet movements equals the number of movement required to start calibration Only one inle...

Page 134: ...rature reaches this point 12 6 Stir Fan Stir fans mix the air within the rooms To define the stir fan functionality 1 Define a relay or analog port as a stir fan refer to Mapping Devices page 50 2 Define the stir fan parameters refer to Defining the Stir Fan page 59 3 Option Define the stir fan cycle time refer to Minimum Ventilation Cycle page 118 4 If the ventilation fans are running in a cycle ...

Page 135: ...ure reaches the Target Temperature plus the Temperature Difference cooling begins and continues until the temperature falls below this point minus the band If the humidity level rises above the To Humidity parameter plus the Humidity Band cooling ceases Cooling only takes place between the start and finish times When the minimum OFF time 0sec and the temperature reached ON temp Ramping range the c...

Page 136: ...s because of the high humidity level o Filling Time Define the amount of time required to distribute water over the pad o Cooling Enabled Define when cooling is enabled 24 hours a day or time frames 3 Go to Climate Cooling The screen that appears depends on the operation mode chosen o Continuous Cooling o Cycle Cooling o Ramping Cooling 13 2 1CONTINUOUS COOLING Define o Growth days at which the se...

Page 137: ...g cooling at a certain humidity level 13 2 2CYCLE COOLING Define o Growth days at which the settings change o Status Enable or disable a cooling device o Start temperature diff Sets the temperature differential from the cooling temperature Temperature Curve to activate cooling The calculated temperature to start cooling is adjusted according to the growth days NOTE Each cooling device operates acc...

Page 138: ...p temperature diff Sets the temperature differential from the cooling temperature Temperature Curve to stop cooling device Stop cooling device temperature Cooling Target Stop temperature o Enable from ventilation Level Select the level ventilation output to enable cooling operation Default 1 o ON Time Describe the amount of time the cycle is ON o Ramping Maximum Minimum OFF Time sec Define the max...

Page 139: ...ntil it provides the minimum defined amount If the temperature goes below the target temperature TRIO continues to run at minimum ventilation At the same time heating begins when the temperature drops to a user defined temperature hysteresis Define relays and or analogue output ports as heaters in Mapping Devices page 50 1 Go to Climate Ventilation Settings 2 Define o Start Heat Hysteresis This is...

Page 140: ... 1 Go to Climate Zone Heaters 2 Click 3 Define o On Temp Diff This is a differential When the temperature reaches the target temperature minus this amount heating begins o Off Temp Diff This is a differential When the temperature reaches the target temperature minus this amount heating stops 14 2 2DEFINING VARIABLE ZONE HEATERS 1 Go to Climate Zone Heaters 2 Click 3 Define o On Temp Diff This is a...

Page 141: ...differential When the temperature reaches the target temperature minus this amount heating stops o Max Heat Temp Set the temperature under which the heaters work at their maximum output o Min Max Output Set the voltage output for minimum and maximum ...

Page 142: ...d to the full house The brood area has its own temperature sensor s assigned to it All devices and programs operate according to the brood area temperature sensors However as an option you can enable non brood area heaters In that scenario those heaters operate according to the non brood area temperature sensors and temperature set points Brooding affects the following screens Mortality Bird scale...

Page 143: ...hese heaters are mapped to those sensors not mapped to the brooding area temperature sensors next step 2 Go to Flock Flock Settings 3 In Growing Stage select Brooding 4 Go to System Temperature Definition temperature sensors must be defined 5 Map temperature sensor s to the brooding area ...

Page 144: ...t from the hoppers TRIO receives inputs from the augers and hoppers that enable controlling the feed distribution start and stop signals In addition the user enable am alarm if the run time exceeds the defined parameters Auger feeder and silo relays must be wired defined and mapped Auger active and feeder active digital sensors must be wired defined and mapped 16 2 Setting up Feeding Use the Feed ...

Page 145: ...t the alarms Enable the alarms 5 Click and define the feeder and auger o Alarm Time Frame Define the period in which the feeders and auger are active 24 hours a day or specific time frames o Alarm Start Day The growth day on which the controller begins to send alarms o Over Under Runtime If the feeders and auger run more or less respectively than these times the controller sends an alarm Auger ove...

Page 146: ... feeding System If enabled the controller stops the feeding cycle once a cross over runtime is detected 16 3 Configuring the Silo Silo content is determined by weight using load cells attached to the silo legs Silo weight increases when feed is delivered Silo weight decreases when feed is distributed to birds 1 Go to Flock Silo Management The screen displays the amount of feed remaining in each si...

Page 147: ...ne o Minimum Filling Detection Amount Define the minimum amount of feed to be delivered to be recorded Range 50 5000 kg o Silo Low Storage Alarm Enabling this alarm allows generating an alarm when the amount of feed in the silo drops to this percentage of the capacity ...

Page 148: ...ne control In single line control all light lines have the same output In multiline control the user defines the value on off or intensity level for each line Time Starting time for each lighting event If a light sensor is installed an alarm can be generated if the light goes below a certain intensity On Off Lights 0 10 Volt Variable Lights Light Settings 17 1 On Off Lights 1 To enable multi line ...

Page 149: ...ight icon appears Click that icon Both icons turn blue o In multi line control click the icon of each required line Another light icon appears Click that icon All icons turn blue 7 Add additional programming lines to define when the light lines go off and then on Repeat for each growth day 8 Click Save In this scenario all lights go on at 6 00 turn off at 7 00 and turn on at 8 00 ...

Page 150: ... 6 00 At 6 30 light line 2 goes off and light line 1 goes on At 7 30 light line 3 goes on along with light line 1 17 2 0 10 Volt Variable Lights 1 To enable multi line control go to Control Light Settings and enable Multi Line Control option 2 Go to Control Light ...

Page 151: ... that icon Both icons turn blue o In multi line control click the icon of each required line Another light icon appears Click that icon All icons turn blue 7 Under each light icon define the light intensity 8 Under Dim Time define the amount of time before the next lighting event that the lights begin to change their intensity 9 Add additional programming lines Repeat for each growth day 10 Click ...

Page 152: ...begins to increase reaching 55 at 7 00 At 8 10 light intensity begins to increase reaching 60 at 8 30 In this scenario light line 1 and light line 4 begin to turn on at 5 50 At 6 00 light line 1 reaches 25 and light line 4 reaches 45 At 7 00 light line 1 and light line 4 turn off Light line 2 and light line 3 reach 25 and 45 respectively ...

Page 153: ...lights go below a user defined level This function requires a light sensor Refer to Mapping Devices page 50 1 Go to Control Light Settings and enable Light intensity alarm 2 Define the minimum light intensity that lights must achieve Below this level TRIO generates an alarm ...

Page 154: ...ted Separate male female weighing When enabled o Scales can be defined as male female or both o Weight range can be specified for both genders o If the bird curve is enabled there are separate curves for each gender To enable editing the weight range and bird scale definition define at least one scale in Devices Sensors Two bird scales are required for weighing male and female bird separately 18 1...

Page 155: ...lock Bird Weight Load Template From the drop down list select one of the following o Industry standard curve o Blank This option enables manually defining a growth curve 4 Click Next and confirm your choice 5 If required edit the curve and save 6 Go to Flock Bird Weight ...

Page 156: ...fine o Day Define the growth day used to determine the desired weight Range 0 999 o Weight Set the expected bird weight Range 0 30 0 kg 0 66 lbs 8 Click and edit the Curve Offset option 18 1 2CURVE DISABLED 1 To disable a bird curve go to System Control Strategy Scales 2 Verify that the curve is disabled 3 Go to Flock Bird Weight 4 Click to edit the reference weight ...

Page 157: ...18 2 Male Female Weighing Gender Separated Weighing Non Separated Weighing 18 2 1GENDER SEPARATED WEIGHING 1 Go to System Control Strategy Flock 2 Click and enable Separate Male Female 3 Go to System Control Strategy Scales ...

Page 158: ... data NOTE When Separate Male Female is enabled there are reference curves reference weight and curve offsets for each gender in the Flock Bird Weight Screen 18 2 2NON SEPARATED WEIGHING 1 Go to System Control Strategy Flock 2 Click and disable Separate Male Female 3 Go to System Control Strategy Scales o Weight Range These parameters define the bands above and below the reference weights If a bir...

Page 159: ...levels are checked every 30 seconds ventilation or heating increases by 2 Once the levels are below the required levels compensation begins to decrease by 2 TRIO continues to check the sensors measurements every 30 seconds Treatment continues until the shut off values are reached Defining the Air Quality Parameters Defining the Air Quality Settings 19 1 Defining the Air Quality Parameters 1 Go to ...

Page 160: ...y adjusts the heat output to compensate the air quality Range 40 to 90 o Maximum Additional Ventilation The maximum increase in ventilation maximum compensation Range 1 to 100 o Maximum Additional Heat The maximum increase in heat max compensation Range 1 to 100 o RH Shutoff Differential Below this level humidity treatment ceases Range 0 to 10 o High RH Alarm Threshold TRIO sends an alarm when the...

Page 161: ...o2 Alarm threshold ppm TRIO sends an alarm when the CO2 level rises above this level Range 0 to 5000 ppm o NH3 Shutoff Differential ppm When ammonia levels are below the target level by this amount all ammonia treatment stop Range 0 ppm to 10 ppm o High NH3 Alarm threshold ppm TRIO sends an alarm when the ammonia level rises above this level Range 0 to 100 ppm ...

Page 162: ...ice can operate TRIO supports up to five timers Define at least one relay as a timer in Mapping Devices page 50 1 In Control Timers click edit define a timer as Active 2 Define for each timer o Time Timers can run 24 hours a day or in user defined time frames Define up to four time frames for each timer o Cycle If enabled define the cycle times Range 0 999 seconds o Temperature If enabled define t...

Page 163: ...e devices are mapped Refer to Mapping Devices page 50 2 Click 3 Define Alarm delay After detecting that a parameter has gone above or below its specs TRIO waits this amount of time before sending an alarm This prevents sending alarms for short deviations Range 0 999 seconds Alarm Reminder TRIO will resend an alarm after this amount of time if the alarm is not acknowledged Range 0 999 minutes Water...

Page 164: ...fic time frames 21 2 Viewing the Alarms On the Main Menu bar click Click to acknowledge all alarms or acknowledge each one as required 21 3 Defining the Auxiliary Alarms The auxiliary alarm provides an additional method for adding alarm functions to specific relays This function compares the relay s current state to its defined state normally open normally close If the relay is not in its defined ...

Page 165: ...ither 24 hours a day or specific time frames o Relay Function Enable this function o Define the relay being monitored When this relay is no longer in its defined state normally open normally closed an alarm is sent 21 4 Sending a General Alarm 1 Go to System Device and Sensors 2 Click An alarm is sent to everyone on the contact list ...

Page 166: ...he history of installed sensors Temperature History Records the average minimum and maximum temperature for each growth day every hour Humidity History Records the average minimum and maximum humidity for each growth day every hour Co2 History Records the average minimum and maximum Co2 for each growth day every hour Ammonia History Records the average minimum and maximum ammonia for each growth d...

Page 167: ... Events Go to this screen to view the last 999 alarms and events Alarms history can display the following alarms NOTE Performing a Cold Start or Starting a new group clears the Alarm History 1 Go to Flock History 2 Click the relevant tab ...

Page 168: ...mperature Sensor Failure o Humidity Sensor Failure o Co2 Sensor Failure o Ammonia sensor failure o Pressure Sensor Failure o Potentiometer Failure o Auxiliary Activated o Alarm Test o Insufficient Air Supply o CPU Low Battery o Emergency Temperature 22 3 Water and Feed History NOTE Water auger feeder relays or sensors must be enabled to see these screens 1 Go to Flock History Water 2 Click the rel...

Page 169: ...portunity to investigate and verify if the runtime of a device perform as expected Go to Flock History Click the clock symbol to view the hourly breakdown NOTE History displays installed devices only 22 5 Bird Weight History TRIO provides the history of the average weight daily gain and uniformity In addition data from one or both scales is provided Go to Flock History ...

Page 170: ... Munters AB 2020 170 Click to view the bird scale data ...

Page 171: ...y reconfigure the TRIO or load settings from a USB device Cold Start Updating the Software Viewing the Log Updating the Software 23 1 Cold Start CAUTION Do not disconnect the power while resetting the unit Any disconnection can cause severe hardware damage To reset the TRIO 1 Go to System General Settings 2 Click 3 Click 4 Follow the on line instructions You have the option of backing up the setti...

Page 172: ... Go to System General Settings 2 Click Choose Operation and select Load Settings or Save Settings 3 Follow the instructions NOTE In Choose Operation you can also delete a backed up file 23 3 Viewing the Log The log displays which tables were successfully saved ...

Page 173: ... CAUTION Do not disconnect the power while resetting the unit Any disconnection can cause severe hardware damage To update the TRIO Software 1 Go to System General Settings 2 Click 3 In Software Version click Update 4 Follow the on line instructions ...

Page 174: ... of Devices Number of Relay Devices Number of Analog Devices Cooling 2 2 N A Heaters 6 6 6 Inlets 2 2 2 Outlets 1 N A 1 Tunnel Doors Curtains 2 2 2 Fans Exhaust Tunnel 20 20 8 Stir Fan 1 1 1 Lights 4 4 4 Timer 5 5 N A Auger 2 2 N A Feeder 4 4 N A Lighting 4 4 N A As Relay 30 30 N A As Analog Out 8 NA 8 Alarm 1 1 N A ...

Page 175: ...emperature Sensors 12 N A Humidity Sensors 1 N A CO2 Sensors 1 N A Ammonia Sensors 1 N A Pressure Sensors 2 N A Potentiometers 4 N A Bird Weighing 2 N A Silo Weighing 2 N A Lux Meter light intensity 1 N A Water Meters N A 1 Aux Input N A 4 Auger Sensor N A 2 Feeder Line Sensor N A 4 ...

Page 176: ...utput is below the minimum required level or every five years Visually inspect your unit once a year Make sure that there are no signs of corrosion or residue on the PCBs If these issues appear it means that o the TRIO is installed in an environment with high humidity ammonia content or some other destructive agent o There is a lack of silicon sealing or that the sealing has degraded Make sure tha...

Page 177: ...y are properly connected to the proper ports 25 2 Trouble Shooting Internet Electronic Components 25 2 1INTERNET The following section describes how to trouble shoot internet problems In the event that there is no internet connection 1 Go to System General Settings Network Screen Verify that there is an IP address 2 Check the cable connections between the switch and the TRIO 3 Verify that the unit...

Page 178: ...es made in the analog inputs Solution 1 Verify that the position of Dip Switch S1 S6 corresponds with the relevant analog input 2 Verify that the analog input terminals mapping corresponds to the actual wiring 3 Check that the terminal wire connection of Analog Input of interest coincides with the analog input chosen on the touch screen Problem The screen doesn t reflect the changes in digital inp...

Page 179: ...esn t see changes in the data tables Solution 1 Check the Internet cable going from RJ 45 connector marked as Ethernet 2 Verify that the connector s LEDs are flashing 2 Check the Internet cable going from the power card to the TRIO display s card RJ 45 connector marked as Ethernet 1 Verify that the connector s LEDs are flashing 25 3 Spare Parts Preliminary Information TRIO 20 Container Spare Parts...

Page 180: ... Munters AB 2020 180 25 3 2TRIO 20 CONTAINER SPARE PARTS ...

Page 181: ...40 99 00019 DPN A2 TRIO 20 PLASTIC BLUE PANEL MUNTERS LOGO MPN 940 99 00001 DPN A3 1 ONE ONE PRO LATCH GENERAL LOCK PLASTIC PART LOCK FOR LATCH MPN 900 99 00217 DPN A3 2 GENERAL PLASTIC LATCH MPN 900 99 00216 DPN A4 TRIO 20 LCD HOLDER V1 0 0 SP 207125 MPN 940 99 00024 DPN A5 P4 SCREEN GASKET SILICONE 35 SHORE 75CM EXTRUSION PROCESS SP 204079 MPN 940 99 00020 DPN A6 MID RANGE MAIN GASKET V1 0 0 SP ...

Page 182: ... Munters AB 2020 182 25 3 3TRIO 20 DOOR CARD SPARE PARTS ...

Page 183: ...ISCITE CARD WITH HEATSINK AND FAN MPN 940 99 00008 OR DPN B2b 2 TRIO 20 POU CN SOM VARISCITE CARD WITH HEATSINK AND FAN MPN 940 99 00044 CHINA ONLY DPN B2b a TRIO 20 HEATSINK AND FAN FOR SOM CARD MPN 940 99 00026 DPN B2b b FAN FOR TRIO SOM CARD SP 204152 MPN 940 99 00025 DPN B2b c TRIO 20 ANTENNA WIFI MOLEX 15cm CABLE U FL I PEX MHF 2 4GHz 2 8dBi 50ohm SP 491009 MPN 940 99 00035 DPN ID No Descript...

Page 184: ... Munters AB 2020 184 25 3 4TRIO 20 MAIN CONTAINER SPARE PARTS ...

Page 185: ...RIO 20 MAIN MPN 940 99 00003 DPN C1 1 SWPS LPV 60 12 Mean Well 100 240V 12V 60W SP 370193 MPN 900 99 00264 DPN C2 TRIO 20 POU SETRA PRESSURE CARD MPN 901 99 00013 DPN C3 1 TRIO 20 SCALE CARD 2SCL TRIO RSC 2 MPN 940 99 00013 OR DPN C3 2 TRIO 20 SCALE CARD 2SCL TRIO RSC 6 MPN 940 99 00014 DPN ...

Page 186: ... Munters AB 2020 186 ID No Description Order Catalog Number Remarks C4 BAT COIN 3V FOR SOCKET SP 450009 MPN 999 99 00386 DPN ...

Page 187: ...DO 4 1 TRIO 20 SCALE CARD 2SCL WITH 230V POWER SUPPLY MPN 940 99 00015 OR DPN ADO 4 2 TRIO 20 SCALE CARD 6SCL WITH 230V POWER SUPPLY MPN 940 99 00016 OR DPN ADO 4 3 TRIO 20 SCALE CARD 2SCL WITH 115V POWER SUPPLY MPN 940 99 00017 OR DPN ADO 4 4 TRIO 20 SCALE CARD 6SCL WITH 115V POWER SUPPLY MPN 940 99 00018 DPN ADO 5 1 CO2 POU EN MUR MPN 919 01 10002 OR DPN ADO 5 2 CO2 POU LYR EN MUR MPN 919 01 100...

Page 188: ...ard Description Munters Ordering Number 250061 LCD TFT 10 1 VT101C KC17 B07A Vitek Or AM 1024600O2TMQW TA0H Ampire Or TWS2101RBTV20C APEX 940 99 00002 140672 USB CABLE FOR Vitek Ampire DISPLAY 940 99 00027 TRIO 20 POU DISPLAY CARD AND SOM VARISCITE CARD WITH HEATSINK AND FAN 940 99 00034 ...

Page 189: ...s Ordering Number TRIO 20 POU CN DISPLAY CARD AND SOM VARISCITE CARD WITH HEATSINK AND FAN Note China Only 940 99 00032 R TRIO DISPLAY MUNTERS ROTEM MIDDLE RANGE 2 PC 940 99 00004 TRIO 20 POU SOM VARISCITE CARD WITH HEATSINK AND FAN 940 99 00008 ...

Page 190: ...er TRIO 20 POU CN SOM VARISCITE CARD WITH HEATSINK AND FAN Note China Only 940 99 00044 TRIO 20 HEATSINK AND FAN FOR SOM CARD 940 99 00026 204152 FAN FOR SOM CARD HEATSINK 940 99 00025 491009 ANTENNA WI FI MOLEX 1461530150 15cm CABLE U FL I PEX MHF 940 99 00035 ...

Page 191: ...n Container Cards Card Description Munters Ordering Number R TRIO 20 MAIN MUNTERS ROTEM MIDDLE RANGE 2 CPU 940 99 00003 370193 SWPS LPV 60 12 Mean Well 100 240V 12V 60W 900 99 00264 STATIC PRESSURE SET AC3G SE PL TRIO POU 901 99 00025 ...

Page 192: ...ters AB 2020 192 Card Description Munters Ordering Number TUBES AND FILTERS FOR RPS NO RPS CARD 999 99 00503 R TRIO RSC 2 TRIO 20 SCALE CARD 2CH 940 99 00013 R TRIO RSC 6 TRIO 20 SCALE CARD 6CH 940 99 00014 ...

Page 193: ...n Layout Expansion Wiring Diagrams TRIO TRIO Expansion Termination Key Product Symbols Mapping Devices in Expansion Expansion Specifications Expansion Spare Parts 26 1 Expansion Layout Figure 33 Board layout 1 10 relays 2 RS 485 ports 3 Power ports 4 Ground strip ...

Page 194: ... to TRIO Expansion Wiring High Voltage Relays Alarms and Power 26 2 1TRIO TO TRIO EXPANSION WIRING Figure 34 Wiring diagram The cable between the controller and the expansion unit should be a 4 wire twisted shielded cable 22 or 24 AWG 1 red wire 2 black wire ...

Page 195: ... Munters AB 2020 195 26 2 2HIGH VOLTAGE RELAYS Figure 35 High voltage devices examples 1 Example of devices NOTE The relays control motors and heating devices via contactors not directly ...

Page 196: ... Munters AB 2020 196 Figure 36 Relay and port numbering 26 2 3POWER Figure 37 Power ports ...

Page 197: ...TRIO Expansion Termination When TRIO is wired to a TRIO Expansion unit the termination dipswitch in both units must be set to ON NOTE When the TRIO is not wired to an Expansion device the termination dipswitch position is irrelevant ...

Page 198: ...ts Figure 38 Expansion Unit Lock 26 5 Product Symbols The following labels appear on your controller Caution Hazardous voltage Caution Refer to the manual Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED ...

Page 199: ...rmed After wiring devices to the TRIO Expansion Unit each device must be mapped and then defined Mapping and defining devices enables the system software to control each device s functionality CAUTION Mapping MUST match the physical wiring An error message appears if the physical device is not wired to the relay or port as defined on the mapping screen To map the devices 1 Go to System Device and ...

Page 200: ... inches Fuses Fuse F2 on PS card 3 15A 250V Certification Disconnection device overcurrent protection In the building installation use a certified 2 pole circuit breaker rated 10A certified in accordance with the IEC standard 60947 2 in the US and Canada use a Listed Brach Circuit protective circuit breaker This step is required to provide overcurrent protection and mains disconnection The circuit...

Page 201: ... Munters AB 2020 201 26 8 1PRELIMINARY INFORMATION TRIO 10 EXP Container A Main Container Cards B MPN Munters Part Number DPN Dealer Part Number 26 8 2TRIO 10 EXPANSION CONTAINER SPARE PARTS ...

Page 202: ...C BOX BASE MPN 940 99 00007 DPN A1 3 TRIO HINGE PLASTIC PIN V1 0 0 SP 207128 MPN 940 99 00019 DPN A2 TRIO 20 PLASTIC BLUE PANEL MUNTERS LOGO MPN 940 99 00001 DPN A3 1 GENERAL PLASTIC LATCH MPN 900 99 00216 DPN A3 2 ONE ONE PRO LATCH GENERAL LOCK PLASTIC PART LOCK FOR LATCH MPN 900 99 00217 DPN A4 MID RANGE MAIN GASKET V1 0 0 SP 207122 MPN 940 99 00021 DPN ...

Page 203: ...6 8 3TRIO 10 EXPANSION MAIN CONTAINER SPARE PARTS ID No Description Order Catalog Number B1 TRIO EXP 10 CARD SP R TRIO EXP10 MPN 940 99 00029 DPN B1 1 SWPS APV 16 12 Mean Well 115V 230V 12V 16W SP 370153 MPN 999 99 00338 DPN ...

Page 204: ...unters AB 2020 204 26 8 4MAIN CONTAINER CARD SPARE PARTS Card Description Munters Ordering Number R TRIO EXP10 TRIO EXP 10 CARD 940 99 00029 370153 SWPS APV 16 12 Mean Well 115V 230V 12V 16W 999 99 00338 ...

Page 205: ...to the conditions stated by the supplier all claims must be made in writing within eight days of the discovery of the defect and within 12 months of the delivery of the defective product Munters has thirty days from the date of receipt in which to take action and has the right to examine the product at the customer s premises or at its own plant carriage cost to be borne by the customer Munters at...

Page 206: ...tricity supply providing ancillary services appropriate to the requirements of the plant on the basis of the information supplied with regard to installation tools and consumables required for fitting and installation lubricants necessary for commissioning and maintenance It is mandatory to purchase and use only original spare parts or those recommended by the manufacturer Dismantling and assembly...

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