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Section 3

Operation

Part Number 020002115

10/11

3-3

Operation

Carbon Dioxide (CO

2

) leaves the storage tank and 

arrives at the carbonator tank through the gas inlet. 
Water supply enters the carbonator pump inlet at regular 
street water line pressure (minimum 20 PSI, maximum 
80 PSI, dynamic or flowing pressure). The water pump 
increases the pressure of the water, which allows the 
water to flow into the carbonator tank. The CO

2

 and the 

water mix together in the carbonator to produce the 
carbonated water that is then sent to the soda dispenser.

The agitation of the water and CO

2

 together in the tank 

under high pressure creates the soda water. The quality 
of carbonation (percent of CO

2

 mixed in the water) 

increases as the water temperature decreases and 
exposure time increases.

The water level in the carbonator tank is controlled by a 
water level control in the tank. This control turns the 
pump motor off and on to maintain a preset level of liquid 
in the tank. The water level control may be electronic 
probes or a mechanical float.

SYRUP DELIVERY SYSTEM

Your syrup location can vary depending on the volume of 
beverages served and ease of accessibility. Your 
beverage system may set in a back storage room or 
under the counter of the dispenser. Configurations are 
almost limitless. Check the temperatures expected for 
the storage location. Adverse temperatures can affect 
the storage and quality of beverage products. It is 
recommended the temperature of storage location 
should not fall below 40°F or rise above 90°F.

RACKING

Regardless if you are working on a B-I-B or Figal 
system, a place will be designated for placement of the 
product. A rack (or shelf) system affords systematic 
placement and complete usage of the beverage paid for. 
The B-I-B rack allows the boxes to lay properly for syrup 
dispersal. Please check with your B-I-B syrup supplier. 
Some boxes must be slightly tilted down, while others 
may be in virtually any position. The Figal tank rack 
keeps the newer and full tanks organized at one end of 
the beverage line with the partial tanks at the other.

B-I-B

The Bag-In-Box system refers to a plastic disposable 
bag. The B-I-B normally contains 5 gallons of syrup, 
however some locations offer 2-1/2 gallon B-I-B units. 
This plastic bag is then held inside a cardboard or other 
container. B-I-B systems are for post-mix applications 
only.

PUMPS

The syrup in a B-I-B system is delivered to the beverage 
system through gas operated pumps. These pumps 
extract the syrup out of the bags, forcing the syrup 
throughout the system.

AUTO BAG SELECTORS

These are used on higher volume B-I-B systems where 
two or more bags of the same product are connected to 
one pump and one system. An auto bag selector is 
essentially a valve that automatically changes from one 
bag (or series of bags) to another bag (or series of bags) 
of syrup as the bags empty, allowing a constant flow of 
product.

AGITATION TIMER

The timer is non-adjustable and is set to agitate the ice 
for 3 seconds every 3.5 hours. Activating the dispenser 
will reset the timer. After 3.5 hours of non-use, the timer 
will energize the dispenser motor. 

The LED tells the technician in which mode the timer is 
operating. Rather than a jumper pin, this timer has a 
female spade connector that must be connected to 
terminal number 6. 

When this jumper is in place, the LED will blink at 
one-second intervals, this is the run mode.

When the jumper is open, the LED will flash every 
0.4 second. This is the test mode and the timer will cycle 
every 55 seconds in test mode. If the timer is left in test 
mode, it will automatically reset to run mode.

1

RED

NO

2

3

6

4

5

COM

NC

Summary of Contents for S250M 10

Page 1: ...al is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers S250M 8 10 Valve Beverage Ice Dispenser with Fle...

Page 2: ...sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution sta...

Page 3: ...em Overview 2 1 Pre installation Checklist 2 2 B I B System also 2 2 Post Mix System 2 2 Bulk Syrup System also 2 2 Double Check 2 2 Also consider 2 2 Additional Checks for Top Mounted Ice Maker Insta...

Page 4: ...elivery System 3 3 Racking 3 3 B I B 3 3 Pumps 3 3 Auto Bag Selectors 3 3 Agitation Timer 3 3 Operation Checks Adjustments 3 4 Section 4 Maintenance Cleaning 4 1 Daily Cleaning 4 1 Monthly Cleaning 4...

Page 5: ...laims inspector to document any necessary claim Model Numbers This manual covers the following model Accessories BAFFLE FOR MANITOWOC CUBERS When installing a Manitowoc Ice Machine on a dispenser a ba...

Page 6: ...nser leg braces must be used These are metal braces fitting side to side under the dispenser that reinforce the leg attachment area Serial Number Location This number is required when requesting infor...

Page 7: ...view Typical S Series Beverage Dispensing System with Valves and Flex Manifolds 90 1800 60 Dispenser BIB Syrup Pump Syrup CO2 Cylinder Tap Water Multiplex Non carbonated Water Carbonated Water Syrup S...

Page 8: ...CO2 regulator set Beverage dispenser Beverage tubing CO2 tank Carbonator Stepless Oetiker clamps Chain for CO2 tank Syrup connectors for Bulk tank Gas connectors for Bulk tank Bulk syrup tanks Do you...

Page 9: ...of the icemaker is needed Front of icemaker to be flush with front of dispenser The front of the icemaker must be flush with the front of the dispenser When the icemaker is flush with the front of the...

Page 10: ...rint A B C D E F G H I 39 81 101 1 cm 30 00 76 2 cm 9 94 25 2 cm 4 44 11 3 cm 22 63 57 5 cm 28 00 71 1 cm 31 13 79 1 cm 20 00 50 8 cm 27 44 69 7 cm I E F G H D B A C A B C D E 30 00 76 20 cm 31 13 79...

Page 11: ...hout yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qual...

Page 12: ...them from the countersunk holes on the front surface of the machine save the screws 4 Install the deflector using the four screws removed in step three 5 Four screws and two backing plates are in the...

Page 13: ...manifolds SYRUP LINES The eight 8 valve unit has eight 8 syrup lines Four 4 for the left manifold and four 4 for the right manifold The ten 10 valve unit has ten 10 syrup lines five 5 on the left and...

Page 14: ...Flex Manifold Right Flex Manifold Manifold Change to carbonated or non carbonated water 1 Rotate plunger 180 using a 5 32 Allen wrench 2 Pull plunger out to get non carbonated water 3 Push plunger in...

Page 15: ...Flex Manifold Manifold Change to carbonated or non carbonated water 1 Rotate plunger 180 using a 5 32 Allen wrench 2 Pull plunger out to get non carbonated water 3 Push plunger in to get carbonated w...

Page 16: ...Installation Instructions Section 2 2 10 Part Number 020002115 10 11 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 17: ...0002115 10 11 3 1 Section 3 Operation Component Identification Merchandiser Soda Valves Key Switch Carb Non Carb Water manifold and Syrup Soda Inlet Behind Splash Panel Drain Pan Grid Drain Pan Splash...

Page 18: ...The syrup and soda water components of the post mix beverage are mixed as they leave the beverage valve ROCKING CHUTE ICE DISPENSING As the customer presses the rocking chute the arm at the top left...

Page 19: ...age of the beverage paid for The B I B rack allows the boxes to lay properly for syrup dispersal Please check with your B I B syrup supplier Some boxes must be slightly tilted down while others may be...

Page 20: ...against the rocking chute When the ice delivery switch clicks measure the distance from the door stops on the rocking chute bracket to the door The distance between the two must be no more than 1 4 0...

Page 21: ...of the unit with warm water and a clean cloth Wipe again with a clean dry cloth Clean the dispensing valves 6 Remove nozzles and diffusers from beverage valves Nozzle Removal 7 Rinse nozzle and diffus...

Page 22: ...e with 2 gallons of 120 F water The mixture should not exceed 100 PPM of chlorine Or mix a solution of any approved sanitizer following the directions for mixing and applying the sanitizer 7 Sanitize...

Page 23: ...to the OFF position 4 On models without a top mounted ice maker remove the plastic lid from the top of the dispenser 5 Remove all ice from the dispenser 6 Disconnect electrical power to the dispenser...

Page 24: ...red edge of drive shaft 6 New motor must have the same alignment within 15 degrees 7 To get correct alignment you can do one of two things a Turn drive shaft with an adjustable wrench being careful no...

Page 25: ...anitizer Bag In Box bag connector 1 Prepare the following in the buckets Bucket 1 warm to hot tap water for rinsing Bucket 2 mild detergent and warm to hot water Bucket 3 mix a solution of unscented b...

Page 26: ...vital part of keeping your dispenser in top condition Following the guidelines below will assist you in continued trouble free operation of your unit 1 Conduct daily maintenance of the machine 2 Perf...

Page 27: ...nd warranty Break ice clusters before manually filling the dispenser See ice recommendations Excessive water spilling from the ice maker Adjust ice maker to eliminate water spillage Poorly adjusted ic...

Page 28: ...Before Calling for Service Section 5 5 2 Part Number 020002115 10 11 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 29: ......

Page 30: ...e Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2011 Manitowoc Continuing product improvements may necessitate change of specifications withou...

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