Multiplex Hyper Warwick R290 Installation Manual Download Page 1

Page: 1 / 44

Appliance types covered:

Model

Type

01-3000-xx

Hyper Warwick R290 Integral

01-3001-xx

Hyper Warwick R290 Water Cooled

11-1000-xx

Icecore 10 Integral (Cold Carbonated)

11-1001-xx

Icecore 10 Water Cooled (Cold Carbonated)

Hyper Warwick R290 + Icecore 10 R290

Installation Manual

Original instructions

English version – EN

PART No.

PI57767

REVISION:

No. 10

ISSUE DATE:

13/10/2017

Summary of Contents for Hyper Warwick R290

Page 1: ...xx Hyper Warwick R290 Water Cooled 11 1000 xx Icecore 10 Integral Cold Carbonated 11 1001 xx Icecore 10 Water Cooled Cold Carbonated Hyper Warwick R290 Icecore 10 R290 Installation Manual Original ins...

Page 2: ...if necessary Damage which arises by inappropriate treatment or operation is not subject to guarantee warranty Equipment manufactured or supplied by Welbilt Halesowen Ltd complies with the current leg...

Page 3: ...escription and function of the unit 8 9 Section 3 Installation Commissioning 10 23 Section 4 Maintenance and cleaning 24 27 Section 5 Spare parts lists 28 32 Section 6 Wiring schematic 33 37 6HFWLRQ 7...

Page 4: ...WARNING THERE ARE NO END USER SERVICEABLE PARTS ANY FAULT OR PROBLEM WITH THE EQUIPMENT MUST ONLY BE RECTIFIED BY A QUALIFIED SERVICE ENGINEER WARNING ALTHOUGH EVERY CARE IS TAKEN DURING MANUFACTURE...

Page 5: ...UR WARRANTY WARNING MANITOWOC BEVERAGE SYSTEMS HAS DONE A COMPLETE QUALITY AND FUNCTION CHECK ON EACH UNIT NEVERTHELESS LEAKAGES ON WATER LINES DURING OPERATION CAN NOT BE EXCLUDED TOTALLY REGULARLY I...

Page 6: ...E FITTED WITH AN INTERNAL 3 PIN MAINS SOCKET THIS IS ONLY TO BE USED AS A SOCKET FOR THE DOUBLE INSULATED TELEMETRY POWER SUPPLY MODULE THAT SUPPLIES POWER TO THE TELEMETRY KIT THAT MAY BE FITTED TO T...

Page 7: ...NS WATER SUPPLY BEFORE THE APPLIANCE IN THE SYSTEM FOR INSTALLATION OF EQUIPMENT ACROSS EUROPE A CLASS 3 PROTECTIVE DEVICE AS DEFINED BY EN1717 APPROVED FOR THE COUNTRY OF INSTALLATION MUST BE INSTALL...

Page 8: ...mended uses for this equipment This equipment should be used only in accordance with the instructions it should not be used for any other purpose The equipment is not intended for use with alcoholic b...

Page 9: ...f and others This cooler has been subjected to a number of thorough quality checks before leaving the factory However to ensure this cooler can meet the demands it has been designed for it must be ins...

Page 10: ...pliances within the system Place the unit in a well ventilated convenient location in the cellar or room where it is to be sited as close to the point of dispense as possible within 2m of an electrica...

Page 11: ...LWUHV LW WKH UHG HQG VWRS WR WKH RYHU RZ SXVKLQJ KRPH WR DFKLHYH D VHDO OWHUQDWLYHO SOXPE WKH RYHU RZ WR D SHUPDQHQW GUDLQ 5HSODFH WKH OOHU FDS LQ WKH OLG Q H FHVV ZDWHU ZLOO QRZ EH URXWHG WR DQ LQWHU...

Page 12: ...e valves to expel any air from the Python ensuring there are no leaks from any of the connections Rectify if any are found before proceeding QVXUH WKH VRGD SXPS VZLWFK LV LQ WKH R SRVLWLRQ 13 Turn on...

Page 13: ...1 INTEGRAL BACK CONNECTION DETAILS REAR CONNECTIONS POWER TO CARBONATOR CARBONATOR POWER 240V 01 3000 01 INTEGRAL FRONT SODA ISOLATION SWITCH SODA PUMP ISOLATION SWITCH UP PUMP OFF DOWN PUMP ON CONTRO...

Page 14: ...ANT FLOW 01 3001 01 WATER COOLED BACK CONNECTION DETAILS REAR CONNECTIONS RE CIRC RETURN RE CIRC FLOW POWER TO GLYCOL MODULE POWER TO CARBONATOR 01 3001 01 WATER COOLED FRONT SODA ISOLATION SWITCH SOD...

Page 15: ...DWHG R E WKH UHIULJHUDWLRQ V VWHP YLD WKH LQWHUQDO ERLO R WUD 3 If required dose the water with the provided biocide control agent in accordance with the instructions supplied on the bottle taking not...

Page 16: ...n the unit to remove any trapped air Ensure there are no leaks from any of the joints 12 Operate the dispense valves to expel any air from the Python ensuring there are no leaks from any of the connec...

Page 17: ...a time out feature that will shut the carbonator pump and the VRGD UHFLUFXODWLRQ SXPS R LI WKH ERZO GRHV QRW OO LQ PLQXWHV 7KLV LV WR SURWHFW ERWK pumps in the event of the water starvation I WKH WLPH...

Page 18: ...are no other heat sources ie a condensing unit or another heat dump in the immediate vicinity where hot air may be recirculating 4 Use the recommended tubing 15mm O D 10mm I D special EVA to connect...

Page 19: ...e Heat Dump manual Part No PI015362 for additional information GLYCOL MODULE INSTALLATION WATER COOLED UNITS ONLY GENERAL GUIDELINES 1 Site the glycol pump module within 2 meters of the base unit and...

Page 20: ...ycol tank to the length of pipe work as shown in the following tables Feet 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Pints 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0...

Page 21: ...od There is a 7 day timer in the software with factory default settings which shut the cooler GRZQ DW SP DQG UH VWDUW WKH FRROHU DW DP RU DFFRXQWV ZKHUH WKLV SUR OH is inappropriate the timer must be...

Page 22: ...DWXUH LV VHW DW r WKH L HUHQWLDO 7HPSHUDWXUH PXVW be set to 2 5 C to cause the unit to cut in at 0 5 C 3 To adjust the opening and closing hours Note This feature allows up to 2 opening and closing se...

Page 23: ...e next day Monday 7ZR RSHQLQJ DQG FORVLQJ SUR OHV SHU GD Q If a Second Opening Time and Closing Time are required on the same day this action should follow stage n above R Adjust the Second Opening Ti...

Page 24: ...appeared Check the plumbing on the unit for leaks in the event of a leak call your service provider If the unit has no leaks reconnect the power to the unit and leave for 2 hours to rebuild the ice ba...

Page 25: ...the appliance from the mains power supply when maintaining the HTXLSPHQW E WXUQLQJ WKH XQLW R DW WKH VRFNHW DQG UHPRYLQJ WKH SOXJ 2 Remove any extraneous debris from the unit or its casing using a va...

Page 26: ...lution will be purple in colour Note Use the appropriate personal protective equipment to avoid splash burns or damage to eyes from splashes 3 Connect the line cleaning solution to the lines to be cle...

Page 27: ...ld carbonated unit 7XUQ R WKH ZDWHU VXSSO WR WKH DPELHQW FDUERQDWRU OHDYLQJ WKH 2 SUHVVXUH RQ 3 Ensure the area is well ventilated before purging the system 4 Drain the system down using the CO2 press...

Page 28: ...11 PI57901 Mag Drive Soda Pump Insulation 1 12 MO57785 Mag Drive Soda Recirc Motor 1 13 OP73711 Neon Indicator Red 1 14 SA57727 Pump Spares Kit Hyper Warwick R290 1 15 SG 73 0027 Rubber Foot 30Dia X 1...

Page 29: ...7785 Mag Drive Soda Recirc Motor 1 13 OP73711 Neon Indicator Red 1 14 SA57727 Pump Spares Kit Hyper Warwick R290 1 15 PI53547 Size F Herbi Clip 2 16 SG 73 0027 Rubber Foot 30Dia X 18 H 6 17 PI56363 Sl...

Page 30: ...MAG DRIVE PUMP 1 11 MO57785 MAG DRIVE SODA Re CIRC PUMP MOTOR 1 12 SA57727 MAG DRIVE PUMP SPARES KIT 1 13 SG 33 0167 30 MAG DRIVE PUMP FLOW AND RETURN FITTING 2 14 PI57901 MAG DRIVE PUMP INSULATION 1...

Page 31: ...REF 117U7019 1 31 SA57798 CONDENSER MOTOR ASSEMBLY 1 32 MM57765 IC15 FAN MOTOR BRACKET 9 1 33 PI015933 IC10 INTEGRAL BOIL OFF TRAY 1 34 PI57433 FAN MOTOR BLADE 9 ALUMINIUM 1 IC10 INTEGRAL FRIDGE SPAR...

Page 32: ...SEMBLEY 1 19 PI47155 BATH FILLER PLUG 1 20 SG 83 0868 CO2 LOW PRESSURE SWITCH 1 21 OP73838 JOHN GUEST 3 8 BULKHEAD FITTINGS 2 22 OP73914 JOHN GUEST 3 8 LOCKING CLIP 10 23 PI49186 JOHN GUEST 5 16 LOCKI...

Page 33: ...ITATOR MOTOR CONNECTION COMPRESSOR NEUTRAL DFX SERIES 1E CONTROLLER SW LIVE LIVE 2 LIVE NEUTRAL PROBE 1 PROBE 2 PROBE GREEN NEON SLIDER SWITCH RED NEON IEC SOCKET CARBONATOR POWER BROWN BLUE GRN YLW C...

Page 34: ...UTRAL DFX SERIES 1E CONTROLLER SW LIVE LIVE 2 LIVE NEUTRAL PROBE 1 PROBE 2 PROBE GREEN NEON SLIDER SWITCH RED NEON IEC SOCKET CARBONATOR POWER BROWN BLUE GRN YLW COMPRESSOR LIVE COMPRESSOR EARTH BROWN...

Page 35: ...35 Section 6 11 1000 xx Icecore 10 Integral Cold Carbonated Wiring Schematic Note Highlighted items installed on telemetry enabled units only...

Page 36: ...36 Section 6 11 1001 xx Icecore 10 Water Cooled Cold Carbonated Wiring Schematic Note Highlighted items installed on telemetry enabled units only...

Page 37: ...37 Section 6 Iceore 10 Cold Carb Schematic Layout Hyper Warwick Schematic Layout...

Page 38: ...0 C Evaporation 846 Watts 846 Watts Refrigerant R290 GWP 3 CO2e 0 42Kg R290 GWP 3 CO2e 0 42Kg Charge 140 grams 140 grams Controls Ice Bank Control DFX 1e Electric Control DFX 1e Electric Control Panel...

Page 39: ...Watts 720 Watts Refrigerant R290 GWP 3 CO2e 0 42Kg R290 GWP 3 CO2e 0 42Kg Charge 140 grams 100 grams Controls Ice Bank Control DFX 1e Electric Control DFX 1e Electric Control Panel Switches 1 slide s...

Page 40: ...WATER VAPOUR MASS IN DRY AIR g kg 0 20 50 9 3 7 3 1 18 80 12 6 9 1 2 22 65 15 2 10 8 3 25 60 16 7 12 4 30 55 20 14 8 5 27 70 21 1 15 8 6 40 40 23 9 18 8 7 35 75 30 27 3 8 23 9 55 14 3 10 2 NOTE 7KH Z...

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Page 44: ...e 10 Cold Carb R290 WC The above named appliances have been developed built and manufactured in agreement with above listed EC Guidelines in sole responsibility of the company MANITOWOC BEVERAGE SYSTE...

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