4.14 Stopping the engine from LOP
101
4.15 Stopping the engine at the BlueLine
automation system (control stand)
102
4.16 Emergency stop from LOP
103
4.17 Engine emergency stop at BlueLine
automation system (control stand)
104
4.18 After stopping the engine
105
4.19 Fuel treatment system – Shutdown
106
4.20 Plant – Cleaning
107
5 Maintenance
5.1 Maintenance task reference table [QL1]
108
6 Troubleshooting
6.1 Troubleshooting
109
6.2 LOP fault messages
112
7 Task Description
7.1 Engine
113
7.1.1 Engine – Barring manually
113
7.1.2 Engine – Barring with starting system
114
7.2 Cylinder Liner
115
7.2.1 Cylinder liner – Endoscopic examination
115
7.2.2 Cylinder liner - Instructions and comments on
endoscopic and visual examination
117
7.3 Crankcase Breather
119
7.3.1 Crankcase breather – Oil separator check
119
7.3.2 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement
120
7.4 Valve Drive
122
7.4.1 Valve gear - Lubrication
122
7.4.2 Valve clearance – Check and adjustment
123
7.4.3 Cylinder head cover – Removal and
installation
128
7.5 Injection Pump / HP Pump
129
7.5.1 HP pump – Relief bore check
129
7.6 Injection Valve / Injector
130
7.6.1 Injector – Replacement
130
7.6.2 Injector – Removal and installation
131
7.7 Fuel System
136
7.7.1 Fuel system – Venting and filling
136
7.8 Fuel Filter
138
7.8.1 Fuel filter – Replacement
138
7.8.2 Fuel prefilter – Draining
140
7.8.3 Fuel prefilter ‒ Flushing
141
7.8.4 Fuel prefilter – Differential pressure gauge
check and adjustment
143
7.8.5 Fuel prefilter – Filter element replacement
144
7.9 Exhaust Turbocharger
146
7.9.1 Exhaust turbocharger – Turbine housing
check
146
7.9.2 Compressor wheel – Cleaning
150
7.10 Charge-Air Cooling
151
7.10.1 Intercooler – Checking condensate drain line
for coolant discharge and obstruction
151
7.11 Air Filter
152
7.11.1 Air filter – Replacement
152
7.11.2 Air filter – Removal and installation
153
7.12 Starting Equipment
154
7.12.1 Starter – Condition check
154
7.12.2 Air starter – Manual operation
155
7.13 Air Intake
156
7.13.1 Contamination indicator – Signal ring position
check
156
7.13.2 Air flap – Check for ease of movement
157
7.14 Lube Oil System, Lube Oil Circuit
158
7.14.1 Engine oil level – Check
158
7.14.2 Engine oil – Change
159
7.14.3 Engine oil – Sample extraction and analysis
161
7.15 Oil Filtration / Cooling
162
7.15.1 Engine oil filter – Replacement
162
7.15.2 Centrifugal oil filter – Cleaning and filter
sleeve replacement
164
7.16 Coolant Circuit, General, High-
Temperature Circuit
166
7.16.1 Venting points
166
7.16.2 Coolant level - Check
167
7.16.3 Engine coolant – Change
168
7.16.4 Engine coolant – Draining
169
7.16.5 Engine coolant – Filling
170
7.16.6 Engine coolant pump – Relief bore check
173
7.16.7 Coolant – Sample extraction and analysis
174
7.17 Raw Water Pump with Connections
175
7.17.1 Raw water pump – Relief bore check
175
7.18 Battery-Charging Generator
176
7.18.1 Battery-charging generator drive – Coupling
condition check
176
7.19 Engine Mounting / Support
177
7.19.1 Engine mounts – Checking securing screws
for firm seating
177
7.19.2 Engine mounts – Resilient element check
178
6 | Table of Contents | MW15412/05E 2011-11
DCL-ID: 0000014255 - 002
