Table of Contents
1 Safety
1.1 General conditions
8
1.2 Personnel and organizational requirements
9
1.3 Transport
10
1.4 Safety regulations for startup and operation
11
1.5 Explosion hazard when removing
inspection port cover on engine
12
1.6 Safety regulations for maintenance and
repair work
13
1.7 Auxiliary materials, fire prevention and
environmental protection
16
1.8 Conventions for safety instructions in the
text
19
2 General Information
2.1 Engine side and cylinder designations
20
2.2 Product description
21
2.3 Engine layout
28
3 Technical Data
3.1 8V 4000 M70 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler
30
3.2 8V 4000 M70 engine data: engine-mounted
heat exchanger, IMO
33
3.3 12V 4000 M70 engine data: IMO -20%,
separate heat exchanger, copper-based
alloy intercooler
36
3.4 12V 4000 M70 engine data: IMO -20%,
engine-mounted heat exchanger, copper-
based alloy intercooler
39
3.5 12V 4000 M70 engine data: engine-
mounted heat exchanger, EPA stage 2
42
3.6 12V 4000 M70 engine data: separate heat
exchanger, EPA stage 2
45
3.7 16V 4000 M70 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler
48
3.8 16V 4000 M70 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
51
3.9 16V 4000 M70 engine data: IMO -20%,
separate heat exchanger, copper-based
alloy intercooler
54
3.10 16V 4000 M70 engine data: IMO -20%,
engine-mounted heat exchanger, copper-
based alloy intercooler
57
3.11 16V 4000 M70 engine data: engine-
mounted heat exchanger, EPA stage 2
60
3.12 16V 4000 M70 engine data: separate heat
exchanger, EPA stage 2
63
3.13 12V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler
66
3.14 12V 4000 M71 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
69
3.15 12V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler, intake air temperature 45°
72
3.16 16V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler
75
3.17 16V 4000 M71 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler
78
3.18 16V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler, intake air temperature 45°
81
3.19 Firing order
84
3.20 Engine – Main dimensions
85
4 Operation
4.1 LOP – Controls
86
4.2 Putting the engine into operation after
extended out-of-service periods (>3
months)
88
4.3 Putting the engine into operation after
scheduled out-of-service-period
89
4.4 Tasks after extended out-of-service periods
(>3 weeks)
90
4.5 Checks prior to start-up
91
4.6 Fuel treatment system – Putting into
operation
92
4.7 Starting the engine from LOP
94
4.8 Starting the engine at the BlueLine
automation system (control stand)
95
4.9 Fuel treatment system – Switching on
96
4.10 Operational checks
97
4.11 Clutch – Engaging from LOP
98
4.12 Clutch – Disengaging from LOP
99
4.13 Waterjet – Flushing from LOP (optional)
100
MW15412/05E 2011-11 | Table of Contents | 5
DCL-ID: 0000014255 - 002