MTS Sensors Temposonics Powerlink V2 R Series Operation Manual Download

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R-Series Powerlink V2

Operation Manual

Temposonics

Magnetostrictive Linear Position Sensors

Summary of Contents for Temposonics Powerlink V2 R Series

Page 1: ...R Series Powerlink V2 Operation Manual Temposonics Magnetostrictive Linear Position Sensors...

Page 2: ...f RD4 with pressure fit flange 17 4 4 3 Installation of RD4 s sensor electronic housing 17 4 5 Styles and installation of Temposonics RF 19 4 6 Magnet installation 22 4 7 Replacement of sensor 25 4 8...

Page 3: ...suitable evaluation electron ics e g a PLC IPC indicator or other electronic control unit Forseeable misuse Consequence Wrong sensor connection The sensor will not work properly or will be destroyed O...

Page 4: ...of the sensor regularly and provide documentation of the checks 7 Before applying power ensure that nobody s safety is jeopardized by starting machines 2 4 Safety instructions for use in explosion haz...

Page 5: ...ider joint at front part no 252184 Optional g Magnet number for multi position measurement 3 Z 0 2 2 magnets Z 0 3 3 magnets Z 0 4 4 magnets d Connection type D 5 6 2 M12 female connectors 4 pin 1 M8...

Page 6: ...end S Threaded flange 16 UNF 3A standard T Threaded flange 16 UNF 3A with raised face U Threaded flange 16 UNF 3A with raised face fluoroelastomer housing seal V Threaded flange M18 1 5 6g with fluor...

Page 7: ...16 connector length 600 mm 23 6 in For bottom cable entry on sensor electronics housing R 2 B PUR cable wires with flat connector length 65 mm 2 6 in R 4 B PUR cable wires with flat connector length 1...

Page 8: ...M18 1 5 6g S Threaded flange 16 UNF 3A e Operating voltage 1 24 VDC 15 20 Optional g Magnet number for multi position measurement 6 Z 0 2 2 magnets Z 0 3 3 magnets Z 0 4 4 magnets f Output U 3 0 1 Po...

Page 9: ...ess Each Temposonics position sensor consists of a ferromagnetic waveguide a position magnet a strain pulse converter and supporting electronics The magnet connected to the object in motion in the app...

Page 10: ...to the mobile machine part Thus it can travel along the sensor profile The sensor is fitted on a flat machine surface using the mounting clamps Fig 4 A length dependent number of these clamps are deli...

Page 11: ...2 09 25 0 98 Flange M V M18 1 5 6g Flange S H 16 UNF 3A Magnet Stroke length 5000 mm 196 9 in RH D Dead zone 63 5 66 2 5 2 6 22 0 87 15 0 59 3 0 12 8 0 31 12 8 0 1 0 5 0 004 A F 46 10 0 39 Flange D M...

Page 12: ...der The rod style version has been developed for direct stroke measurement in a fluid cylinder Mount the sensor via threaded flange or a hex nut Mounted on the face of the piston the position magnet t...

Page 13: ...P d3 Reference A d2 d4 Gauging This dimension applies when tap drill cannot pass through entire boss R 0 4 R 0 3 R 0 1 Z 4 5 5 L 3 L 1 L 2 L 4 A 0 1 A 0 2 Note the fastening torque of RH D H M R S T U...

Page 14: ...housing 123 4 84 Sensor electronics housing 18 0 71 24 7 0 97 26 5 1 04 7 7 0 3 6 2 0 24 19 0 75 49 1 93 25 0 98 41 1 61 50 1 97 38 1 5 Recommendation Use M6 45 ISO 4762 screws for sensor fastening Fa...

Page 15: ...radius 24 0 94 Length for bottom cable entry 65 170 230 350 2 6 6 7 9 1 13 8 Length for side cable entry 250 400 600 9 8 15 7 23 6 Flange G M18 1 5 6g 25 1 A F 24 Cable for bottom cable entry Cable fo...

Page 16: ...g 15 3 2 2 mm 0 6 0 09 in part no 401133 in the undercut In this case a screw hole based on ISO 6149 1 Fig 17 must be provided See ISO 6149 1 for further information Fig 16 Possibilities of sealing Fi...

Page 17: ...in inches 4 4 3 Installation of RD4 s sensor electronic housing The following section explains the connection of a RD4 sensor with bottom cable entry Fig 20 and side cable entry Fig 21 based on RD4 S...

Page 18: ...s sensor electronics housing example of bottom cable entry 4 M6 45 ISO 4762 screws Fastening torque 6 Nm Mounting block Mounting of sensor electronics housing Mount the sensor electronics housing with...

Page 19: ...4 11 5 0 45 Magnet 8 0 23 0 31 0 01 Not exible 107 4 21 Stroke length Up to 7620 mm 300 00 in Up to 10 000 mm 393 70 in Up to 15 000 mm 590 55 in Up to 20 000 mm 787 00 in Tolerance of total length 8...

Page 20: ...support tube Mount the sensor electronics housing by means of two non magnetic socket head screws M4 90 Fastening torque 2 Nm see Fig 26 Recommendation Seal the sensor via flange RF C with pressure ro...

Page 21: ...otice for metric threaded flange M18 1 5 6g based on DIN ISO 6149 1 Controlling design dimensions are in millimeters Note the following points when using a RF M S sensor or RF C with pressure rod HD H...

Page 22: ...fined Easy coupling via the ball joint Mounting ring magnets U magnets block magnets Install the magnet using non magnetic material for mounting device screws spacers etc The magnet must not grind on...

Page 23: ...agnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position 63 5 66 2 5 2 6 Stroke length 5000 mm 196 9 in RH with block magnet Sensor electronics housing...

Page 24: ...Series RF M S with ring magnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position See table R Series RF M S with block magnet Sensor electronics housing...

Page 25: ...ner sensor element Note The base unit will be delivered without ground lug Mount the ground lug at the base unit Ground the sensor via the ground lug 1 Loosen the screws 2 socket head screw M4 2 5 2 P...

Page 26: ...al differences between machine and electronics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large...

Page 27: ...r element 4 3 0 17 14 3 0 56 23 8 0 94 31 8 1 25 4 3 0 17 3 2 0 13 Ring magnet OD25 4 Part no 400533 Ring magnet Part no 402316 Block magnet Part no 403448 Magnet spacer Part no 400633 For RH RD4 For...

Page 28: ...nector 16 4 ft Part no 530064 Cable bus with M12 male connector RJ45 male connector 5 m 16 4 ft Part no 530065 Cable bus cable Pigtail pigtail Part no 530125 Cable power supply M8 female connector pig...

Page 29: ...in Operating pressure 350 bar Material ange Stainless steel 1 4305 AISI 303 Material rod Stainless steel 1 4301 AISI 304 See technical bulletin RF pressure housing pipe Document Part No 551 770 for f...

Page 30: ...the node ID with the MTS Powerlink software and chapter 6 2 explains how to change the node ID via Automation Studio by B R Bernecker Rainer Industrie Elektronik Ges m b H 6 1 Introduction of MTS Powe...

Page 31: ...e Control Panel Network and Internet Network Connections Fig 46 Fig 46 Network Connections Fig 47 LAN connections Fig 48 Disable TCP IPv6 Fig 49 Choose TCP IPv4 2 Double click the LAN card which is co...

Page 32: ...ample Fig 50 IP 192 168 100 230 Subnet mask 255 255 255 0 6 Reboot the computer 6 1 3 Node ID configuration Step 1 Network adapter set up Step 2 Node ID configuration Step 3 Process data Fig 52 Search...

Page 33: ...de ID Disconnect the power supply of the sensor and connect the power supply once again 6 1 4 Process data Step 1 Network adapter set up Step 2 Node ID configuration Step 3 Process data The tab Parame...

Page 34: ...escription STATE_SEARCH_FOR_NODE This is the initial state in this project In this state PLC tries to read the vendor ID of controlled nodes starting from node ID 1 up to node ID 239 all node IDs whic...

Page 35: ...AsEPL library to execute write operations on Powerlink nodes u8NodeFoundAt Unsigned 8 bit integer to store the node ID of the first controlled node with MTS vendor ID which has been found u8NodeIdToSe...

Page 36: ...oWrite pData u8NodeIdToSet variable containing value to set fbSdoWrite datalen sizeof u8NodeIdToSet size of the variable containing value to set fbSdoWrite enable 1 enable write operation fbSdoRead en...

Page 37: ...tate machine As shown in the variable watch a MTS controlled node has been found at node ID 32 default node ID when sensors are shipped The node ID has been successfully set to 1 Fig 63 Variable watch...

Page 38: ...s timing and configurable device parameters The XDD file enables simple and easy integration of a Powerlink device into a project tool The XDD file is available at www mtssensors com Importing the Tem...

Page 39: ...nsferred cyclically The position and speed values which are mapped to the output data are shown The mapping is fixed and a change is not possible Device specific parameters Parameters of the sensor wh...

Page 40: ...rw Unsigned32 2 Speed measuring step Variable no rw Unsigned32 3 Speed acceleration step 0 1 m s2 Variable no rw Unsigned32 4 Jerk step Variable no rw Unsigned32 6010 Preset value for multi sensor dev...

Page 41: ...arity channel 4 Variable no rw Unsigned8 6310 Cam 1 low limit Array This object determines the lower limit of position for cam 1 0 Number of available channels Variable no ro Unsigned8 1 Cam 1 low lim...

Page 42: ...Integer32 6323 Cam 4 high limit Array This object determines the higher limit of position for cam 4 0 Number of available channels Variable no ro Unsigned8 1 Cam 4 high limit channel 1 Variable no rw...

Page 43: ...s sensor with Powerlink interface 8 1 Hardware setup In this example the sensor is configured to node ID 1 and connected to a control system X20IF1082 2 which is mounted to a control system X20CP3485...

Page 44: ...C threshold which should be set In this example the threshold is set to 23 This value is recommended for Powerlink networks with media redundancy u32LossSocThrInitialValue Unsigned 32 bit integer whic...

Page 45: ...ite enable 0 disable write operation go to next step iState break case STATE_WRITE_NEW_VALUE fbSdoWrite pDevice SS1 IF1 interface sensor is connected to fbSdoWrite node 1 node id of sensor fbSdoWrite...

Page 46: ...eration on page 30 9 2 Maintenance The sensor is maintenance free 9 3 Repair Repairs of the sensor may be performed only by MTS Sensors or a repair facility explicitly authorized by MTS Sensors 9 Main...

Page 47: ...27 Vibration test 15 g 10 2000 Hz IEC standard 60068 2 6 resonance frequencies excluded EMC test Electromagnetic immunity EN 61000 6 2 Electromagnetic emission EN 61000 6 3 The sensor meets the requi...

Page 48: ...sure 350 bar 5076 psi Peak 700 bar 10 007 psi RH J Peak 800 bar 13053 4 psi Magnet movement velocity Any Design Material Sensor electronics housing Aluminum Sensor flange Stainless steel 1 4305 AISI 3...

Page 49: ...Electromagnetic immunity EN 61000 6 2 Electromagnetic emission EN 61000 6 3 Operating pressure 350 bar 5076 psi Peak 700 bar 10 152 psi Magnet movement velocity Any Design Material Sensor electronics...

Page 50: ...requirements of the EC directives and is marked with 22 Magnet movement velocity Any Design Material Sensor electronics housing Aluminum Sensor flange Stainless steel 1 4305 AISI 303 Sensor rod Stain...

Page 51: ...pany _______________________________________________ Address _______________________________________________ _______________________________________________________ Contact partner Name ______________...

Page 52: ...rs com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Co...

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