background image

3.

When re-filling is complete (water feed solenoid valve 

de-energizes and water is visible to half-way level in gauge

glass), turn off generator unless further operation is required.

4.

If you have been supplied with a manual reset low water con-

trol, as required by some states, the reset button on the con-

trol must be reset before unit will begin developing pressure. 

Do not push reset until unit has filled with water.

5.

More frequent blowdowns may be required in area with hard

water or excessive usage. Please consult with factory.

To provide for safe and low temperature blow-

down, and to comply with National and local plumbing and

building Codes, it may be necessary to blowdown into an ASME

Code blow-down separator tank, or to take other precautions to

prevent damage to building drain plumbing. Consult with a

licensed plumber.

NOTE: ASME blowdown separator tank systems are 

available from Mr. Steam. For more information please

contact Mr. Steam at 1-800-76 STEAM

.

the desired steam room setting at the sensor 

(range 100°F – 120°F). Operating temperature is at the dis-

cretion of the owner/operator.

For user comfort, the Digital 1

®

operating

control is provided with an adjustable temperature range. 
The Digital 1 control will cycle automatically to maintain
the room operating temperature selected by the
owner/operator at the sensor at the set point tempera-
ture.
4.

If not supplied with an automatic blowdown system, the

generator must be blown manually down daily in accor-

dance with manual blowdown instructions below. See below.  

An optional automatic blow-down assembly is recommend-

ed for daily maintenance. 

mr

.

steam 

®

C U   S E R I E S

Installation, Operating & Maintenance Manual

23

To provide for safe and low temperature blow-

down, and to comply with National and local plumbing and
building Codes, it may be necessary to blowdown into an
ASME Code blow-down separator tank, or to take other pre-
cautions to prevent damage to building drain plumbing.
Consult with a licensed plumber.

NOTE: ASME blowdown separator tank systems are 
available from Mr. Steam. For more information please
contact Mr. Steam at 1-800-76 STEAM.

AUTOMATIC BLOWDOWN INSTRUCTIONS

Automatic Blowdown Systems drain the steambath 
generator every 24 hours (or more often if required or
desired). It also turns the generator "ON" and "OFF".
Blowdown occurs after the timer turns the generator off.
The blowdown pilot light is energized during blow-down. 
To set the timer, refer to instructions on inside of element
access door.

Use of chemical cleaning compounds voids

warranty. 

MANUAL BLOWDOWN INSTRUCTIONS

Blowdown is an essential part of operation. It is an excellent

preventative maintenance procedure and will prolong 

steambath generator operation. Insure the following recom-

mended blowdown schedule is established and followed

daily:

1.

If blowdown is conducted manually, at the end of each

working day while unit is still operating, 

turn ON/OFF switch to the "OFF" position and close

water supply valve. De-energize wall-mounted safety

switch. Open blowdown valve(s) SLOWLY.

IMPORTANT: Pressure may still be in the generator.

2.

Discharge is complete when gauge glass shows no

water. Unit has been effectively drained. Follow this pro-

cedure:
a. Fully close the blowdown valve
b. Fully open water supply
c. Put ON/OFF switch in the "ON" position
d. Close wall-mounted safety switch

OPERATION

With all power disconnected at main

switch, insure all electrical and mechanical connec-
tions are tight before energizing unit to prevent
electrical problems and mechanical leaks.
1.

Turn on water and electrical supply, power and control

voltage suppliers. Turn unit switch to ON position; 

Switch light will go ON and water level will reach oper-

ating level automatically.

2.

When proper operating level is reached (approximately

half way up the gauge glass), the heating element(s)

will be energized. In approximately 20 minutes, steam

will begin to be produced.

3.

Adjust the Digital 1 operating temperature control to

CAUTION

!

CAUTION

!

CAUTION

!

CAUTION

!

CAUTION

!

Summary of Contents for CU-1000

Page 1: ...tors Installation Operation Maintenance Manual Models CU 360 through CU 4500 Installation Operation Maintenance Manual _______________________________________ IMPORTANT LEAVE THIS MANUAL WITH THE OWNE...

Page 2: ...ass Installation 24 Water Gauge Gauge Glass Use and Care 25 24 hour and 7 day Time Switches 25 Trouble Shooting 26 Check PC Boards Probes Steam Solenoid Valve Digital 1 Control Heating Element 27 Elem...

Page 3: ...authorized components acces sories or products on the generator or generator piping IMPORTANT The Mr Steam Digital 1 System operating and over temperature control is to be installed in accor dance wit...

Page 4: ...only They are to be located indoors in a dry clean location and are not to be subjected to moisture conden sate hose wash down or the like 2 Do NOT install steambath generator outdoors or wherever env...

Page 5: ...ble surfaces Refer to Fig 2 above for legend A 1 above top of CU generator B Front of CU generator suitable for alcove installation only D 1 from rear of CU generator EL 1 from left side of CU generat...

Page 6: ...____ CU 1400 36 1400 3 8 1 20 30 38 300 _____________________________________________________________________________________________________ CU 2000 48 2000 1 2 1 24 33 44 330 _______________________...

Page 7: ...to exceed 100 psig 5 Install a back flow preventor as required by Code 6 Provide anti water hammer device as required in accordance with Code 7 Provide unions as required to facilitate installation an...

Page 8: ...am room enclo sure install each steam head 20 30 inches above the floor 2 Locate each steamhead away from bather seating area and away from traffic patterns as required to prevent incidental contact w...

Page 9: ...______________________________________________________________________________________________ CU 1400 36 100 87 44 35 _________________________________________________________________________________...

Page 10: ...th National Electric and local Codes Disconnect all power supplies at the main disconnect switch before proceeding 1 Electric wiring to the steambath generator must be in accordance with National Elec...

Page 11: ...IMPORTANT Owners operators should obtain a copy and familiarize themselves with the latest edition of the American College of Sports Medicine Health Fitness Faculty Standards and Guidelines or a simi...

Page 12: ...or more steam solenoid valves in parallel 2 When generator services two rooms second room requires a Digital 1 and Solenoid Valve s CONTROL CIRCUIT WIRING DIAGRAM Digital 1 Temperature Control System...

Page 13: ...emperature Control System and optional automatic blowdown assembly For Models CU 1000AB3 CU 1000AC3 CU 1250AB3 CU 1250AC3 CU 1400AB3 CU 1400AC3 NOTES 1 Larger rooms may require two or more steam solen...

Page 14: ...n the steam room at the location selected by the designer architect DO NOT LOCATE THE Digital 1 SENSORS NEAR OR ABOVE THE STEAM HEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WITH STEAMRO...

Page 15: ...ails including location of steam head s and sensors DIGITAL 1 KIT CONTENTS Mr Steam CU Steambath Generator can be used for one or two steam rooms in accordance with Page 5 Item D Each room requires on...

Page 16: ...ove 4 diameter blank cover located on steam generator Mount the Digital 1 faceplate on the back of the generator cabinet with provided screws and nuts For one room installation use the upper blank 2 C...

Page 17: ...EAR OR ABOVE THE STEAMHEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WITH STEAMROOM TEMPERATURE REGULATION Route sensor cable directly to Digital 1 Control Do not route sensor cable with...

Page 18: ...e the Operating Manual for the Digital Timer PUR 100383 for complete installation instructions NOTE All drawings are for illustrative purposes only Steam Vents CU AUTOFLUSH GRN WHT BLK BRN Blowdown Co...

Page 19: ...he owner operator decreases below the set point the Digital 1 Control will energize the steam solenoid valve s and allow steam to enter the steam room Once the set temperature on the control is reache...

Page 20: ...rain valve should be closed Auto blowdown light should be OFF 3 Turn the override switch to permanent OFF 0 On Off Switch pilot light and generator should be OFF Auto blowdown light should be ON Motor...

Page 21: ...SAGE DISPLAY Under normal operation the actual room temperature will be displayed the following messages may also appear the Digital1 Control alarm will also sound press SET and DOWN simultaneously to...

Page 22: ...under the age of 16 should not use this facility 3 Check with a doctor before use if pregnant diabetic in poor health or under medical care 4 Breathing heated air in conjunction with consumption of al...

Page 23: ...cautions to prevent damage to building drain plumbing Consult with a licensed plumber NOTE ASME blowdown separator tank systems are available from Mr Steam For more information please contact Mr Stea...

Page 24: ...n and illustrations MAINTENANCE INSTRUCTIONS To establish a good preventive maintenance pro gram we suggest that the site equipment fore man engineer or owner operator familiarize them selves with the...

Page 25: ...is pointing directly upward Verify top and bottom fittings are threaded into the tapping the same number of turns dis tance A distance B 3 Remove glass packing nut friction washer or packing gland de...

Page 26: ...ATER GAUGE GAUGE GLASS USE AND CARE D DO O N NO OT Ts s DO NOT use glass if it contains any scratches chips or any other visible signs of damage DO NOT reuse any tubular glass or glass packings DO NOT...

Page 27: ...________________________________________________________________________________________ LWCO not functioning Check replace LWCO probe _________________________________________________________________...

Page 28: ...robe threads and reinstall 6 After installation make sure probe is not touching ground With generator drained and probe wires disconnected there should be no resistance X between probe and ground Chec...

Page 29: ...ge 6 Apply Slic Tite Gasket Compound or equal to both surfaces of new gasket supplied with replacement element Proceed to install element flange assembly with gasket between boiler flange and element...

Page 30: ...r 7day AutoFlush Blowdown Clock optional Heating Elements Drain Valve Motorized AutoFlush Blowdown Valve On Off Switch Gauge Glass CU 360 CU 1400 TYPICAL COMPONENT ARRANGEMENT CU 2000 4500 with Digita...

Page 31: ...______________________________________ 99314 Power Fuses 208 240V 60A 250V ________________________________________________________________________ 99317 Fuse Block 480V ______________________________...

Page 32: ..._______________________________________________ 99290 Pressure Gauge 0 30 PS ______________________________________________________ 99969R HI LIMIT Ccontrol w Manual Reset 15PSIG _____________________...

Reviews: