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mr

.

steam 

®

C U   S E R I E S

Installation, Operating & Maintenance Manual

19

PRINCIPLES OF OPERATION

MR.STEAM CU Steambath Generators require two sources
of electrical supply – power voltage and control voltage.
Power voltage is usually 208, 240, or 480 volt, single or
three phase. Control voltage for generator suitable for
operation with these voltages is 120V, 1PH.

IMPORTANT:

In all cases, refer specifically to the boiler

data plate located on the outside of the boiler enclosure for
rated power and control voltages.

IMPORTANT:

See the generator nameplate for specific

electrical supply requirements for your steam generator. A
lighted ON/OFF switch activates the control circuit. MR.
STEAM CU Generators are equipped with automatic liquid
level/low water cut-off control. CU360 – CU1400 are
equipped with a dual probe type electronic control.
CU2000-CU4500 are equipped with float type MM150 con-
trol (Refer to wiring diagrams.) When there is no water in
the generator, the contactor is "OFF" and the water feed
solenoid valve is "ON". The unit will start filling with water.
When the water level has reached approximately halfway up
the gauge glass, the contactor(s) will be energized and, in
turn, energize the heating element(s). The water solenoid
will continue to feed water for a short time and then de-
energize. Steam will be available within a few minutes.
The generator has an electronic high water level cut-off con-
trol. If water level rises near the top of the pressure-sure
vessel, the contactor(s) and the water feed solenoid valve
will de-energize to “OFF”. 
When steam pressure reaches the operating pressure con-
trol setting, the pressure control will de-energize the contac-
tor(s). Operating pressure control is factory set at 

5

psig.

IMPORTANT: 

It is recommended that the steam generator

not be operated higher than 5 PSIG. 
Steam supply to the steambath is controlled by the Digital 1
Temperature Control System and the steam solenoid
valve(s). As the room temperature selected by the
owner/operator decreases below the set point, the Digital 1
Control will energize the steam solenoid valve(s) and allow
steam to enter the steam room. Once the set temperature
on the control is reached at the sensor, the control will de-
energize the steam valve, closing the valve and stopping
the flow of steam into the steam room. 

The Digital 1 Kit is provided with Over Temperature
Control. Digital 1 monitors the room temperature inside
the commercial steambath. If the room temperature
exceeds the set point, the Digital 1 shuts off the power to
the CU Steambath Generator, shutting steam off. CU-HL
can also send a signal to an audible alarm (CU-Alarm sold
separately).
The pressure in the generator will decrease slightly as
steam leaves the generator and enters the steam room.
The pressure control will energize and de-energize the con-
tactor(s), maintaining the set pressure.  As the water level
in the generator decreases, the liquid level control will
energize the water solenoid valve on and off and maintain
proper water level.

IMPORTANT:

Owners/operators should obtain a copy

and familiarize themselves with the latest edition of the
American College of Sports Medicine Health/Fitness
Faculty Standards and Guidelines, or a similar resource and
reference publication, and refer to those guidelines for the
proper and safe operation of a spa facility including steam
rooms.
The owner/operator has the responsibility to select a room
operating temperature meeting guideline requirements for
steam rooms.

Important Optional Equipment:

1. Optional Automatic Blowdown System (CU81600) has a

24-hour, 7-day timer that turns the steambath generator
ON and OFF. At the end of the "ON" cycle, the boiler is
automatically blown down, discharging daily accumula-
tion of minerals and salts which if not drained may affect
steam generator performance and operation.

2. An optional control circuit transformer provides control

circuit voltage from the power supply voltage. This
option is in lieu of the need for a separate control circuit.

3. An optional Auxiliary Manual Reset Low Water Cutoff

serves as a back up to the standard liquid level control
as required in some jurisdictions.

Summary of Contents for CU-1000

Page 1: ...tors Installation Operation Maintenance Manual Models CU 360 through CU 4500 Installation Operation Maintenance Manual _______________________________________ IMPORTANT LEAVE THIS MANUAL WITH THE OWNE...

Page 2: ...ass Installation 24 Water Gauge Gauge Glass Use and Care 25 24 hour and 7 day Time Switches 25 Trouble Shooting 26 Check PC Boards Probes Steam Solenoid Valve Digital 1 Control Heating Element 27 Elem...

Page 3: ...authorized components acces sories or products on the generator or generator piping IMPORTANT The Mr Steam Digital 1 System operating and over temperature control is to be installed in accor dance wit...

Page 4: ...only They are to be located indoors in a dry clean location and are not to be subjected to moisture conden sate hose wash down or the like 2 Do NOT install steambath generator outdoors or wherever env...

Page 5: ...ble surfaces Refer to Fig 2 above for legend A 1 above top of CU generator B Front of CU generator suitable for alcove installation only D 1 from rear of CU generator EL 1 from left side of CU generat...

Page 6: ...____ CU 1400 36 1400 3 8 1 20 30 38 300 _____________________________________________________________________________________________________ CU 2000 48 2000 1 2 1 24 33 44 330 _______________________...

Page 7: ...to exceed 100 psig 5 Install a back flow preventor as required by Code 6 Provide anti water hammer device as required in accordance with Code 7 Provide unions as required to facilitate installation an...

Page 8: ...am room enclo sure install each steam head 20 30 inches above the floor 2 Locate each steamhead away from bather seating area and away from traffic patterns as required to prevent incidental contact w...

Page 9: ...______________________________________________________________________________________________ CU 1400 36 100 87 44 35 _________________________________________________________________________________...

Page 10: ...th National Electric and local Codes Disconnect all power supplies at the main disconnect switch before proceeding 1 Electric wiring to the steambath generator must be in accordance with National Elec...

Page 11: ...IMPORTANT Owners operators should obtain a copy and familiarize themselves with the latest edition of the American College of Sports Medicine Health Fitness Faculty Standards and Guidelines or a simi...

Page 12: ...or more steam solenoid valves in parallel 2 When generator services two rooms second room requires a Digital 1 and Solenoid Valve s CONTROL CIRCUIT WIRING DIAGRAM Digital 1 Temperature Control System...

Page 13: ...emperature Control System and optional automatic blowdown assembly For Models CU 1000AB3 CU 1000AC3 CU 1250AB3 CU 1250AC3 CU 1400AB3 CU 1400AC3 NOTES 1 Larger rooms may require two or more steam solen...

Page 14: ...n the steam room at the location selected by the designer architect DO NOT LOCATE THE Digital 1 SENSORS NEAR OR ABOVE THE STEAM HEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WITH STEAMRO...

Page 15: ...ails including location of steam head s and sensors DIGITAL 1 KIT CONTENTS Mr Steam CU Steambath Generator can be used for one or two steam rooms in accordance with Page 5 Item D Each room requires on...

Page 16: ...ove 4 diameter blank cover located on steam generator Mount the Digital 1 faceplate on the back of the generator cabinet with provided screws and nuts For one room installation use the upper blank 2 C...

Page 17: ...EAR OR ABOVE THE STEAMHEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WITH STEAMROOM TEMPERATURE REGULATION Route sensor cable directly to Digital 1 Control Do not route sensor cable with...

Page 18: ...e the Operating Manual for the Digital Timer PUR 100383 for complete installation instructions NOTE All drawings are for illustrative purposes only Steam Vents CU AUTOFLUSH GRN WHT BLK BRN Blowdown Co...

Page 19: ...he owner operator decreases below the set point the Digital 1 Control will energize the steam solenoid valve s and allow steam to enter the steam room Once the set temperature on the control is reache...

Page 20: ...rain valve should be closed Auto blowdown light should be OFF 3 Turn the override switch to permanent OFF 0 On Off Switch pilot light and generator should be OFF Auto blowdown light should be ON Motor...

Page 21: ...SAGE DISPLAY Under normal operation the actual room temperature will be displayed the following messages may also appear the Digital1 Control alarm will also sound press SET and DOWN simultaneously to...

Page 22: ...under the age of 16 should not use this facility 3 Check with a doctor before use if pregnant diabetic in poor health or under medical care 4 Breathing heated air in conjunction with consumption of al...

Page 23: ...cautions to prevent damage to building drain plumbing Consult with a licensed plumber NOTE ASME blowdown separator tank systems are available from Mr Steam For more information please contact Mr Stea...

Page 24: ...n and illustrations MAINTENANCE INSTRUCTIONS To establish a good preventive maintenance pro gram we suggest that the site equipment fore man engineer or owner operator familiarize them selves with the...

Page 25: ...is pointing directly upward Verify top and bottom fittings are threaded into the tapping the same number of turns dis tance A distance B 3 Remove glass packing nut friction washer or packing gland de...

Page 26: ...ATER GAUGE GAUGE GLASS USE AND CARE D DO O N NO OT Ts s DO NOT use glass if it contains any scratches chips or any other visible signs of damage DO NOT reuse any tubular glass or glass packings DO NOT...

Page 27: ...________________________________________________________________________________________ LWCO not functioning Check replace LWCO probe _________________________________________________________________...

Page 28: ...robe threads and reinstall 6 After installation make sure probe is not touching ground With generator drained and probe wires disconnected there should be no resistance X between probe and ground Chec...

Page 29: ...ge 6 Apply Slic Tite Gasket Compound or equal to both surfaces of new gasket supplied with replacement element Proceed to install element flange assembly with gasket between boiler flange and element...

Page 30: ...r 7day AutoFlush Blowdown Clock optional Heating Elements Drain Valve Motorized AutoFlush Blowdown Valve On Off Switch Gauge Glass CU 360 CU 1400 TYPICAL COMPONENT ARRANGEMENT CU 2000 4500 with Digita...

Page 31: ...______________________________________ 99314 Power Fuses 208 240V 60A 250V ________________________________________________________________________ 99317 Fuse Block 480V ______________________________...

Page 32: ..._______________________________________________ 99290 Pressure Gauge 0 30 PS ______________________________________________________ 99969R HI LIMIT Ccontrol w Manual Reset 15PSIG _____________________...

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