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NOTE: If the ICS container has too much cleaner in it, there may not be enough air volume to 
force the cleaner out with sufficient velocity to contact the intake air plenum walls. Always be 
sure to maintain at least 80 pounds of pressure in the ICS container.

 

6.  Be certain that the ICS 30-inch spray tube is free from any kinks or bends. 
7.  Attach the spray tube to the end of the ICS container. 
8.  Measure the length of the engine air intake manifold by laying the spray tube outside the manifold. 
9.  At the throttle plate, grip and hold the tube.  

 

Note: This will be the maximum length that the tube may be inserted into the manifold.  

                           

CAUTION: CIS FUEL SYSTEMS 

Do not open or move sensor plate / air door on the engine when the fuel distributor is pressurized. The 
CIS system will spray fuel into the engine while it is not running.  

10.  With the engine off and the engine’s air duct removed, open the throttle plate wide open or have 

someone hold it open.

11.  Insert the ICS spray tube into the manifold up to the point measured in step 8 and 9.
12.  While holding the container upright, press and hold the nozzle of the ICS container and quickly pull the 

spray tube to the open end of the manifold near the throttle plate. 

13.  Release the nozzle once the tip of the spray tube gets near the throttle plate. 

 

Note: Do not spray outside of the throttle bore housing. 

14.  If the MotorVac CarbonClean

®

 System is in use at the time, press the STOP button or Turn the timer 

knob to the zero position to depressurize the engine’s fuel system. 
 

Warning It is recommended that after each pass with the ICS container, the engine should be 
“bumped over” using the starter. DO NOT ALLOW THE ENGINE TO START. Premature hydro 
lock condition may be present if excess fluid is present.

 

Note: Allow 15 minutes of soak time before starting the vehicle. 

15.  Quickly turn the ignition to the start position then back to the off position to rotate the engine over 

slightly. 
 
The continuation of the cleaning service will require the installation of the 6-inch spray tube to clean the 
Idle Air Control passage while the engine is running.  
 

Note: Disconnecting and grounding the secondary ignition will also keep the engine from 
starting. 

16.  Repeat these procedures a maximum of three times
17.  After the air intake has been cleaned it will be necessary to start the engine and continue with the 

cleaning process. 
 

Note: If you do not understand these instructions completely or have any questions contact 
MotorVac Technical support at 800-841-8810 BEFORE performing this procedure. 

I.C.S. Repair Kit available Separtely

Part Number - (200-5046)
One Kit Includes All Components Listed Below:

•  Valvw with 9’ Siphon Tube (100-5019)
•  Base O’Ring (100-5035)

Summary of Contents for 500-0352

Page 1: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com CarbonClean Dual Complete Fuel System Cleaning Center Part No 500 0352 USER MANUAL...

Page 2: ...pass harmlessly out through the exhaust system or are removed by the unit s fuel filter Removing contaminants from the combustion chamber creates a more even burn of fuel which improves horsepower inc...

Page 3: ...ration Fuel System Types Returnless Fuel System Filling and Mixture Setup Reservoir Filling Connection Vehicle Connection Procedure General Return System Cleaning Service Returnless System Connection...

Page 4: ...All of the controls hoses tank and filter are located on the left side of the machine Diesel Side All of the controls hoses tank and filter are located on the right side of the machine Adapter Storag...

Page 5: ...light is illuminated when on D Start button Press and hold to begin a service cycle Pressure must be greater than 5 psi to perform a service Green light illuminates when the pump is on E Service Selec...

Page 6: ...lack lead to the negative battery terminal 11 15 VOLTS DC Avoid Open Flames and Sparks Keep lighted cigarettes open flames or other ignition sources away from the battery Use Caution at All Times Use...

Page 7: ...any 2 mating adapters 6 Press the SERVICE SELECTOR switch to the left to select Gasoline Petrol FUEL SYSTEM SERVICE 7 Set the TIMER knob for five minutes the pump will not run unless the timer is on 8...

Page 8: ...ank A regulator maintains the correct fuel rail pressure by returning any excess fuel back to the tank These systems work by having a pressure regulator at the end of the fuel rail that returns any ex...

Page 9: ...being a dead end that only uses a small amount of fuel under conditions such as idling Returnless electronically controlled This type of system has pressure sensors at the fuel rail that feed back in...

Page 10: ...Connect TEE adapter 060 4501 to adapters and to outlet hose red see pg 8 3 Turn Gas Petrol regulator on control panel fully counter clockwise open 4 Open Valve 1 valve inline with fuel rail 5 Close th...

Page 11: ...info motorvac com www motorvac com 8 Gas Petrol Service Reservoir Filling Connection Return System Returnless System...

Page 12: ...the Gas Petrol side 7 Remove the vehicle s gas cap to relieve tank pressure 8 Connect the Carbon Clean Dual to the vehicle using appropriate adapters 9 Go to next service procedure step based on conn...

Page 13: ...to the manufacturer s specification Note On a return system the vehicle s regulator will ensure you cannot over pressurize the system 8 Allow the fuel to circulate through the system to clear any air...

Page 14: ...to the manufacturer s specification 8 Allow the fuel to circulate through the system to clear any air out Start the vehicle 9 When the run time expires the cleaning is complete The unit will automati...

Page 15: ...terminal and connect the black battery clip to a solid chassis ground 3 Pour 3 bottles of MV3D detergent into the diesel tank on the back right of the machine See pg 13 for alternate filling procedur...

Page 16: ...ppropriate adapters to the fuel rail 2 Connect TEE adapter 060 4501 to adapters and to outlet hose red see figure below 3 Turn Gas Diesel regulator on control panel fully counter clockwise open 4 Open...

Page 17: ...to the manufacturer s specification 8 Allow the diesel to circulate through the system to clear any air out Start the vehicle 9 When the run time expires the cleaning is complete The unit will automa...

Page 18: ...Tube 30 with Nozzle 100 5044 Spray Tube 6 100 5043 Included with Spray Nozzle Valve with 9 Siphon Tube 100 5019 Intake Cleaning Procedure using the ICS Kit Part 200 8667 and CarbonClean MV4 Intake Sy...

Page 19: ...nozzle once the tip of the spray tube gets near the throttle plate Note Do not spray outside of the throttle bore housing 14 If the MotorVac CarbonClean System is in use at the time press the STOP but...

Page 20: ...Symptom Solution The MCS 352 is not operational or trips breaker immediately Polarity is reversed on vehicle battery connection Check connections for correct polarity Check circuit breaker on the sid...

Page 21: ...info motorvac com www motorvac com...

Page 22: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com ZIM15 01131 Rev1...

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