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3

Safety Information 

Please become familiar with all safety procedures described in this chapter.

When using chemicals always refer to the MSDS sheets and manufacturer’s instructions for the proper pro-
cedure for emergency medical treatment, cleanup, handling and storage requirements.

Safety Before Starting

Follow these safety procedures before starting any service with the unit.

Ventilate the Work Area.

To avoid breathing harmful fumes and exhaust, make sure the unit is always used in a well ventilated area, 
away from all flames, sparks, and other ignition sources.

Keep a Fire Extinguisher On Hand

.

Keep an approved fire extinguisher within easy reach.

Check Oil and Coolant Levels.

Check engine oil and coolant levels and add oil or coolant if necessary.

Check Polarity.

Always use proper polarity on battery posts. When connecting the unit to a battery, connect the positive (red) 
battery lead to the positive (+) battery terminal. Connect the negative (black) lead to the negative (-) battery 
terminal (11-15 VOLTS DC).

Avoid Open Flames and Sparks.

Keep lighted cigarettes, open flames, or other ignition sources away from the battery.

Use Caution at All Times.

Use safety goggles and keep hands, hair, loose clothing, and jewelry away from the battery, fan blades, belts, 
and other moving parts of the vehicle engine.

Ensure Vehicle is safe

Before beginning a service ensure the vehicle is in satisfactory condition (i.e. broken or loose fuel lines, igni-
tion wires, battery cables, electrical wires, fuses and relays.)

Safety When Connecting/Disconnecting Hoses

Fuel systems maintain residual pressure in fuel lines even after the engine has been turned off.
Use caution when opening any fuel line.

Avoid Spills.

To avoid fuel spills, wrap a clean shop cloth around fittings when connecting or disconnecting any hoses or 
adapters.

Remove Ignition Sources.

Remove all ignition sources such as lit cigarettes, matches, etc., when working with fuels and detergents.

IMPORTANT

Failure to observe these precautions, or the improper use of equipment, could result in property damage or 

serious injury. Follow the safety procedures in this chapter each time the unit is used

Summary of Contents for 500-0352

Page 1: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com CarbonClean Dual Complete Fuel System Cleaning Center Part No 500 0352 USER MANUAL...

Page 2: ...pass harmlessly out through the exhaust system or are removed by the unit s fuel filter Removing contaminants from the combustion chamber creates a more even burn of fuel which improves horsepower inc...

Page 3: ...ration Fuel System Types Returnless Fuel System Filling and Mixture Setup Reservoir Filling Connection Vehicle Connection Procedure General Return System Cleaning Service Returnless System Connection...

Page 4: ...All of the controls hoses tank and filter are located on the left side of the machine Diesel Side All of the controls hoses tank and filter are located on the right side of the machine Adapter Storag...

Page 5: ...light is illuminated when on D Start button Press and hold to begin a service cycle Pressure must be greater than 5 psi to perform a service Green light illuminates when the pump is on E Service Selec...

Page 6: ...lack lead to the negative battery terminal 11 15 VOLTS DC Avoid Open Flames and Sparks Keep lighted cigarettes open flames or other ignition sources away from the battery Use Caution at All Times Use...

Page 7: ...any 2 mating adapters 6 Press the SERVICE SELECTOR switch to the left to select Gasoline Petrol FUEL SYSTEM SERVICE 7 Set the TIMER knob for five minutes the pump will not run unless the timer is on 8...

Page 8: ...ank A regulator maintains the correct fuel rail pressure by returning any excess fuel back to the tank These systems work by having a pressure regulator at the end of the fuel rail that returns any ex...

Page 9: ...being a dead end that only uses a small amount of fuel under conditions such as idling Returnless electronically controlled This type of system has pressure sensors at the fuel rail that feed back in...

Page 10: ...Connect TEE adapter 060 4501 to adapters and to outlet hose red see pg 8 3 Turn Gas Petrol regulator on control panel fully counter clockwise open 4 Open Valve 1 valve inline with fuel rail 5 Close th...

Page 11: ...info motorvac com www motorvac com 8 Gas Petrol Service Reservoir Filling Connection Return System Returnless System...

Page 12: ...the Gas Petrol side 7 Remove the vehicle s gas cap to relieve tank pressure 8 Connect the Carbon Clean Dual to the vehicle using appropriate adapters 9 Go to next service procedure step based on conn...

Page 13: ...to the manufacturer s specification Note On a return system the vehicle s regulator will ensure you cannot over pressurize the system 8 Allow the fuel to circulate through the system to clear any air...

Page 14: ...to the manufacturer s specification 8 Allow the fuel to circulate through the system to clear any air out Start the vehicle 9 When the run time expires the cleaning is complete The unit will automati...

Page 15: ...terminal and connect the black battery clip to a solid chassis ground 3 Pour 3 bottles of MV3D detergent into the diesel tank on the back right of the machine See pg 13 for alternate filling procedur...

Page 16: ...ppropriate adapters to the fuel rail 2 Connect TEE adapter 060 4501 to adapters and to outlet hose red see figure below 3 Turn Gas Diesel regulator on control panel fully counter clockwise open 4 Open...

Page 17: ...to the manufacturer s specification 8 Allow the diesel to circulate through the system to clear any air out Start the vehicle 9 When the run time expires the cleaning is complete The unit will automa...

Page 18: ...Tube 30 with Nozzle 100 5044 Spray Tube 6 100 5043 Included with Spray Nozzle Valve with 9 Siphon Tube 100 5019 Intake Cleaning Procedure using the ICS Kit Part 200 8667 and CarbonClean MV4 Intake Sy...

Page 19: ...nozzle once the tip of the spray tube gets near the throttle plate Note Do not spray outside of the throttle bore housing 14 If the MotorVac CarbonClean System is in use at the time press the STOP but...

Page 20: ...Symptom Solution The MCS 352 is not operational or trips breaker immediately Polarity is reversed on vehicle battery connection Check connections for correct polarity Check circuit breaker on the sid...

Page 21: ...info motorvac com www motorvac com...

Page 22: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com ZIM15 01131 Rev1...

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