Montesa COTA 4RT 260 2023, Owner'S Manual

Page: 104 / 180

Engine servicing
4-41 4-41
(1) DOWEL PINS
(2) NEW GASKET
(1) RIGHT CRANKCASE COVER
(2) CLUTCH COVER
(3) WATER PUMP COVER
(4) BOLTS
(5) RADIATOR HOSE
(6) KICKSTARTER PEDAL
Install the right crankcase cover while turning the water
pump impeller.
Check the clutch cover O-ring is in good condition, replace
if necessary.
Install the clutch cover.
Install the water pump cover (page 4-15).
Tighten the right crankcase cover bolts in a crisscross
pattern in 2 – 3 steps.
Install the kickstarter pedal and tighten the bolt to the
specified torque.
Torque: 37 N•m (3.8 kgf•m, 27.4 lbf•ft)
Connect the lower radiator hose.
Fill the crankcase with recommended transmission oil
(page 3-8).
Fill the coolant and bleed air.
(1) OIL BOLTS
(2) SEALING WASHERS
Installation
Install two dowel pins and new gasket onto the crankcase.
(1) BOLTS
(2) CLUTCH COVER
Clutch Slave Cylinder
Drain the clutch fluid from the clutch hydraulic system.
Remove the oil bolt, sealing washers and clutch hose
eyelet.
Remove the bolts, clutch cover and O-ring.
Remove the dowel pins.
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