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FUSION Compact Bread Plant, Rev. A21 14-04-21

53

9.0 MAINTENANCE

ISOLATE DIVIDER FROM MAINS SUPPLY BEFORE ATTEMPTING ANY

MAINTENANCE OPERATIONS.

MAINTENANCE SHOULD ONLY BE CARRIED OUT BY FULLY TRAINED PERSONNEL

Due to the low maintenance design of the divider, maintenance consists of the operations
in the cleaning section and a few of the following checks:



Conveyor belt adjustment (as required).



Condition and greasing (check monthly)



Weight adjuster chain condition and greasing (check monthly)

Conveyor Belt Adjustment

Conveyor belt should be no tighter than necessary to eliminate slippage.

Over tensioning can lead to belt and/or bearing failure. The belt should be adjusted by
means of the adjustment tensioning nuts.

The belt should run with equal clearance between its edges and the conveyor unit side
frames. If one edge of the belt is tighter than the other, it will tend to run towards the
slack side. This tracking defect can be eliminated by individual adjustment of the
tensioning nuts.

Caution
Adjustment nuts should not be continually tightened (this will cause bearing failure or
the moulding belt to stretch and break). It may be that one side is too tight so should
be eased off a little.

ADJUSTMENT NUTS

(each side)

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Summary of Contents for fusion compact

Page 1: ...FUSION Compact Bread Plant Rev A21 13 04 21 BREAD PLANT OPERATING AND MAINTENANCE MANUAL DIVIDER PROVER MOULDER compact fusion Enter Serial No s here www monoequip com FILE 132 ...

Page 2: ...EY ARE FITTED FOR YOUR SAFETY Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided will result in electric shock Indicates a hazardous situation which if not avoided will result in minor or moderate injury WARNING WARNING CAUTION NOTE DIVIDER OIL DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DI...

Page 3: ...specification requirements of IEC 60947 Your attention is drawn to BS 7671 2018 Guidance Note 8 8 13 Other locations of increased risk It is recognised that there may be locations of increased risk of electrical shock other than those specifically addressed in Part 7 of BS 7671 Examples of such locations could include laundries where there are washing and drying machines in close proximity and wat...

Page 4: ...FUSION Compact Bread Plant Rev A21 14 04 21 4 ...

Page 5: ...nt Rev A21 14 04 21 5 SECTION 1 BREAD PLANT ASSEMBLED INSTALLATION Prover Divider Moulder CLEANING MAIN CONTROLS AND BREAD PLANT OPERATION SECTION 2 DOUGH DIVIDER DETAILED MAIN INSTRUCTIONS SECTION 3 MOULDER MAIN INSTRUCTIONS ...

Page 6: ...TION General Divider Rounder and Moulder 15 6 0 ISOLATION Emergency stop turning off for cleaning and servicing 20 7 0 CLEANING 21 Prover Daily cleaning 22 Weekly cleaning 23 Carrier pocket removal 23 Divider Daily cleaning 24 Weekly cleaning 27 Moulder Daily cleaning 28 Weekly cleaning 30 8 0 OPERATING INSTRUCTIONS 31 a Operation of the Prover 31 b How to operate the Mono bread plant 32 9 0 ELECT...

Page 7: ...2 0 GENERAL DIMENSIONS 40 3 0 SPECIFICATIONS 40 4 0 SAFETY 41 5 0 INSTALLATION 42 6 0 ISOLATION 45 7 0 CLEANING 45 Daily 45 Weekly 49 8 0 OPERATING 50 9 0 MAINTENANCE 53 10 0 TROUBLESHOOTING 55 11 0 SPARES AND SERVICE 62 FOR SERVICE AND SPARES RING 01792 564044 12 0 ELECTRICAL INFORMATION 63 ...

Page 8: ...OVERALL DIMENSIONS 70 3 0 SPECIFICATIONS 71 4 0 SAFETY 72 5 0 INSTALLATION 73 6 0 ISOLATION 74 7 0 CLEANING 75 Daily 75 Weekly 77 8 0 OPERATING INSTRUCTIONS 78 9 0 TROUBLESHOOTING 82 10 0 SPARES AND SERVICE 83 FOR SERVICE AND SPARES RING 01792 564044 11 0 MOULDER ELECTRICAL INFORMATION 85 ...

Page 9: ...FUSION Compact Bread Plant Rev A21 14 04 21 9 BREADPLANT ASSEMBLED SECTION 1 ...

Page 10: ...1 0 INTRODUCTION The Mono FUSION COMPACT bread plant is a fully integrated unit enabling rapid change of product lines without moving any items of equipment It consists of three machines The DIVIDER the PROVER and the MOULDER DIVIDER MOULDER PROVER ...

Page 11: ...lant Rev A21 14 04 21 11 2 0 GENERAL DIMENSIONS PROVER MOULDER DIVIDER Height 1310mm Depth 1740mm Width 750mm Height 1580mm Depth 1065mm inc conveyor 1400mm Width 670mm Height 2500mm Depth 1075mm Width 1225mm 1225 1075 2500 ...

Page 12: ... 12 2a OVERALL DIMENSIONS PLAN VIEW DIMENSIONS IN MILLIMETRES TOTAL AREA REQUIRED 1800 X 3000 HEIGHT PROVER 2500 1800 3000 POWER SUPPLY IN 3 phase neutral and earth fused at 16amp The supply to this machine must be protected by a 30mA type B RCD ...

Page 13: ...th fused at 16amp ALL MACHINES CONNECTED TOGETHER POWER 4 4kW PROVER POWER 0 37kW WEIGHT NOISE LEVEL Less than 85dB MOULDER POWER 0 75kW WEIGHT NOISE LEVEL Less than 85dB DIVIDER POWER 3 2kW WEIGHT NOISE LEVEL Less than 85dB 400kg 230kg 500kg The supply to this machine must be protected by a 30mA type B RCD ...

Page 14: ...he operating instructions in this manual are required to operate this machine safely The owner and the operator are responsible for operating this machine safely DO NOT TRY TO DISABLE ANY SAFETY DEVICES THEY ARE FITTED FOR YOUR SAFETY 7 NEVER move machinery by pulling on the power cords or cables 8 No loose clothing or jewellery should be worn while operating this machine 9 The bakery manager or t...

Page 15: ...isolator Mains infeed from rear of prover electrical box 3 Insert divider plug into the correct socket on the front of the prover electrical box 4 Insert moulder plug into the correct socket on the front of the prover electrical box LEVEL FLOOR POWER INFEED SOCKETS FOR DIVIDER AND MOULDER PROVER MOULDER DIVIDER The supply to this machine must be protected by a 30mA type B RCD ...

Page 16: ... the machine can be pushed on the castors provided To lift with a forklift the machine must be secured to a pallet To lift with a crane lifting eyes are provided Check that the power rating on the serial number plate matches the supply that the machine is to be connected to The Dough Divider should be connected to a power socket on the prover DIVIDER INSTALLATION LIFTING EYES POWER SOCKETS ...

Page 17: ...his should be factory set and not need to be done Fill oil tank to 2 3 level with your company recommended food safe oil WARNING DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 DIVIDER INSTALLATION OPEN D...

Page 18: ...solid level floor 2 Correctly position the divider so that dough will leave the divider and roll down the infeed chute of the prover or use the locator mechanism if included 3 After the connection is made lock the two front castors into place DIVIDER INSTALLATION MOULDER INSTALLATION DIVIDER PROOVER INFEED ...

Page 19: ...r 1 Ensure the moulder is standing on a solid level floor 2 Correctly position the moulder under the chute so that the red magnet and switch are inline or use the locator if included 3 When the position is correct lock the two locking castors into place MAGNET SWITCH ...

Page 20: ...n on the control panel PROVER MAIN ISOLATOR EMERGENCY STOP BUTTONS WARNING Except in an emergency do not halt the prover with dough in the carriers and leave it Dough will adhere to the pockets and may cause the prover to malfunction TO STOP MOULDER PROVER PANEL TO STOP DIVIDER EMERGENCY STOP BUTTON EMERGENCY STOP BUTTON EMERGENCY STOP BUTTON DIVIDER MAIN ISOLATOR ...

Page 21: ... with dough in the carriers and leave it Dough will adhere to the pockets and may cause the machine to malfunction 2 ALWAYS CHECK THE POCKETS FOR ADHERING DOUGH AND REMOVE AS SOON AS POSSIBLE DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT 3 NEVER LEAVE THE DIVIDER WITH DOUGH IN THE DOUGH CHAMBER AS PRESSURES CAN BUILD UP AS THE DOUGH PROVES NOTES PROVER DIVIDER MOULDER MAINS SUPPLY ISOLATOR ...

Page 22: ...ng door 4 and check for fallen pieces of dough inside Brush rear of door and close 5 Brush out the hopper 5 and wipe clean the metalwork paying attention to the inner sides where dough can collect 6 Wipe over the control box 6 with a damp cloth do not allow moisture to enter the panel 7 Brush down the outer sheeting of the machine DAILY CLEANING KEEP WATER AWAY FROM THE MAIN CONTROL PANEL AND ELEC...

Page 23: ... required 1 Open the front windows to access carriers 2 Hold the carrier body and pull the carrier pocket gently upwards to unclip Note that there are 4 pockets to a carrier and each one can be replaced individually Wash dry and replace CAUTION ISOLATE THE PROVER FROM THE POWER SUPPLY BEFORE CLEANING WEEKLY CLEANING CARRIER MOULDED CLIPS Warning Avoid stopping machine with dough left in the pocket...

Page 24: ...ny dough residue from the interior of the hopper Only use a plastic scraper 2 Smear the interior of the hopper with divider oil 3 Check the oil level is correct refill if required Then run the divider for a minute using on off buttons on the control console This will stop the machine from seizing up by coating the drum with oil NOTE THE ABOVE STEPS MUST BE FOLLOWED DAILY OTHERWISE IT WILL LEAD TO ...

Page 25: ... pressure board while cleaning takes place 4 Remove any dough residue and brush exposed parts 5 Scrape and wipe down the belt Only use a plastic scraper 6 Remove any dough residue from the conveyor metal work and belt surface 7 Lower the pressure board and tighten the two black knobs on the side 8 Replace and plug in the scales LOOSEN KNOBS PIVOT PRESSURE BOARD 1 2 DIVIDER CLEANING REMOVE SCALES I...

Page 26: ...d hot water 4 Clean the exterior of the divider as necessary working from top to bottom 5 Swab dry with disposable tissue UNDER CONVEYOR COLLECTION BOX 1 Brush the chute debris into the collection box 2 Lift and remove the collection box and clean 3 Replace the collection box making sure it is pushed right down on locating screws DIVIDER CLEANING BRUSH AND WIPE CLEAN LIFT AND REMOVE BOX LOCATING S...

Page 27: ...LY BE CARRIED OUT BY FULLY TRAINED PERSONNEL WARNING ISOLATE DIVIDER FROM MAINS SUPPLY 1 Scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution 2 Clean entire exterior surfaces of the divider working from top to bottom DIVIDER CLEANING ...

Page 28: ...e off any dough residue 5 Raise front hinged cover 2 6 Lift out curling chain 3 and shake off any dough residue then brush with a stiff nylon brush DO NOT WASH 7 Replace chain 8 Unclip and wipe clean the scrapers see photo above DO NOT WASH Smear edges with vegetable oil 9 Scrape rollers with a plastic scraper and remove any debris from the roller edges 10 Replace scrapers and close front cover MO...

Page 29: ...g solution and hot water 15 Open dough guides to maximum width by turning wheel 6 Push pressure board 7 towards the main body and then withdraw 16 Wash board in sterilising solution and hot water then dry well and replace 17 Scrape dough belt 8 with a plastic scraper 18 Brush down external surface of machine to loosen any dough remaining DO NOT USE A METAL SCRAPER OR ATTEMPT TO CLEAN WITH WATER BE...

Page 30: ...HINE FROM MAINS SUPPLY BEFORE COMMENCING CLEANI 1 Follow the daily cleaning instructions 1 14 in previous section 2 Remove side and back panels placing screws in a safe place 3 Brush down framework where accessible to remove excess flour and dough 4 Wipe down with a damp cloth and sterilising fluid and hot water 5 Replace panels ensuring all screws are accounted for 6 Follow the daily cleaning ins...

Page 31: ...achine operates continuously AUTO Led is off Starts the prover in auto mode No movement will happen until dough passes the sensor on the chute 2 Manual mode Auto mode selection 3 UV Controls the ultraviolet light if fitted 4 RESET When pressed resets the display 8 5 Steam if fitted 6 P Extra option button not used 7 Heat if fitted 8 Digital display 9 Speed control 10 Lamp if fitted Dough pieces ar...

Page 32: ...6 Start the divider green button on divider and adjust weights as instructed in the divider manual 7 When satisfied with the dough weights allow the dough to enter the prover The prover will move to the next carrier every time it senses a dough piece 8 If the divider is empty push the manual button 2 and the on off switch 1 light is illuminated The prover will keep moving to prove the dough and em...

Page 33: ... OPERATION TO ENSURE AN EVEN FLOW ONLY USE CLEAN DRY FLOUR DUSTER LOCATION OPEN LID AND FILL WITH DRY FLOUR THEN CLOSE THE LID TURN ON POWER WHEN REQUIRED ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION THEN RETIGHTEN KNOB 1 2 3 ...

Page 34: ...FUSION Compact Bread Plant Rev A21 14 04 21 34 9 0 ELECTRICAL INFORMATION SECTION FUSION COMPACT PROVER NOTE This section may not be correct for your model Please contact MONO before using ...

Page 35: ...FUSION Compact Bread Plant Rev A21 14 04 21 35 THIS INFORMATION IS NOT AVAILABLE AT THE MOMENT ...

Page 36: ...FUSION Compact Bread Plant Rev A21 14 04 21 36 FULL OPERATING AND MAINTENANCE MANUAL FOR THE FUSION BREADPLANT DIVIDER DIVIDER FULL INSTRUCTIONS SECTION 2 ...

Page 37: ...COULD AFFECT THE WARRANTY and SAFETY OF THIS MACHINE o WARNING DIVIDER OIL DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 IMPORTANT NOTES ...

Page 38: ... DIMENSIONS 40 3 0 SPECIFICATIONS 40 4 0 SAFETY 41 5 0 INSTALLATION 42 6 0 ISOLATION 44 7 0 CLEANING INSTRUCTIONS 45 Daily 45 Weekly 49 8 0 OPERATING 50 9 0 MAINTENANCE 53 10 0 TROUBLESHOOTING 55 11 0 SPARES AND SERVICE 62 FOR SERVICE AND SPARES RING 01792 564044 12 0 ELECTRICAL INFORMATION SECTION 63 ...

Page 39: ...pacity hopper simple controls and adjustments The in line discharge gives a very compact machine The dough divider has the capacity to accurately scale dough pieces Between 8oz 250g and 36 oz 1000g NOTE THE DIVIDER WORKS ON VOLUME NOT WEIGHT DOUGH SUCKED FROM HOPPER DOUGH EJECTED TO CONVEYOR PISTON CHAMBER FULL HOPPER FULL 1 2 3 4 ...

Page 40: ...GENERAL DIMENSIONS Height 1580mm Depth 1065mm inc conveyor 1400mm Width 670mm 3 0 SPECIFICATIONS Total power 3 2kW three phase N E 415v 50Hz Capacity Accurately scaled dough pieces between 250g and 1000g 8oz 36oz Weight 500kg Noise Level Less than 85dB ...

Page 41: ...uctions in this manual are required to operate this machine safely The owner and the operator are responsible for operating this machine safely 7 NEVER move machinery by pulling on the power cords or cables 8 No loose clothing or jewellery should be worn while operating the machine 9 The bakery manager or the bakery supervisor must carry out daily safety checks on the machine 10 No one under the a...

Page 42: ...let To lift with a crane lifting eyes are provided Check that the power rating on the serial number plate matches the supply that the machine is to be connect Check machine after installation to ensure the belt moves in the correct direction indicated see arrow in photo below If wrong swap positions of any two of the three phase carrying wires in the plug With a plant this should be factory set an...

Page 43: ...ETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 OPEN DOOR FILL LEVEL OPEN OILBOX LID AND POUR IN OIL 3 1 2 ...

Page 44: ...1 14 04 21 44 6 0 ISOLATION TO STOP THE DOUGH DIVIDER IN AN EMERGENCY Switch off at the PLANT MAIN ISOLATOR or use plant EMERGENCY BUTTON OR EMERGENCY STOP BUTTON TWIST TO RELEASE The DIVIDER EMERGENCY STOP BUTTON DIVIDER MAIN ISOLATOR ...

Page 45: ...EEP CLEANING FLUIDS AWAY FROM ELECTRICAL SWITCHES 1 Remove the dough residue from interior of the hopper Only use plastic scraper 2 Smear interior of the hopper with divider oil 4 Check oil level is correct See next page Then run the machine for a minute using on off buttons This will stop the machine from seizing up by coating the drum with oil NOTE THE ABOVE STEPS MUST BE FOLLOWED DAILY OTHERWIS...

Page 46: ...NG DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 OPEN DOOR FILL LEVEL OPEN OILBOX LID AND POUR IN OIL 3 1 2 OIL LEVEL CHECKING ...

Page 47: ...sure board while cleaning takes place 4 Remove any dough residue and brush exposed parts 5 Scrape and wipe down the belt Only use a plastic scraper 6 Remove any dough residue from the conveyor metal work and belt surface 7 Lower the pressure board and hand tighten the two black knobs on the side of the pressure board 8 Replace and plug in the scales LOOSEN KNOBS PIVOT PRESSURE BOARD 1 2 REMOVE SCA...

Page 48: ...olution and hot water 4 Clean the exterior of the divider as necessary working from top to bottom 5 Swab dry with disposable tissue UNDER CONVEYOR COLLECTION BOX 1 Brush the chute debris into the collection box 2 Lift and remove the collection box and clean 3 Replace the collection box making sure it is pushed right down on locating screws BRUSH AND WIPE CLEAN LIFT AND REMOVE BOX LOCATING SCREWS ...

Page 49: ...SHOULD ONLY BE CARRIED OUT BY FULLY TRAINED PERSONNEL WARNING ISOLATE MACHINE FROM MAINS SUPPLY 1 Scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution 2 Clean entire exterior surfaces of the machine working from top to bottom ...

Page 50: ...eck that the hopper is clear of objects and Smear interior with divider oil WARNING DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES IN THE DIVIDER THIS WILL FORM A GUM LIKE RESIDUE CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE MONO RECOMMENDS THE USE OF CRODA SUPER WUNDROL AVAILABLE FROM MONO PART NUMBER A900 25 272 CONTROL POD BUTTONS DISPLAY ADJUST UP ADJUST DOWN OPTION NOT USED STOP S...

Page 51: ...he setting and is not an indicator of weight size etc REPLACE CLEAN DOUGH INTO THE HOPPER DO NOT PUT BACK ON CONVEYOR Normally the first six dough pieces are put back into the hopper as weight consistency is suspect in the initial dough pieces If any dough pieces are contaminated with excess oil or traces of previous doughs e g Wholemeal discard accordingly 6 Run dough through the divider Care mus...

Page 52: ...TER OPERATION TO ENSURE AN EVEN FLOW ONLY USE CLEAN DRY FLOUR DUSTER LOCATION OPEN LID AND FILL WITH DRY FLOUR THEN CLOSE THE LID TURN ON POWER WHEN REQUIRED ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION RETIGHTEN KNOB 1 2 3 ...

Page 53: ...stment Conveyor belt should be no tighter than necessary to eliminate slippage Over tensioning can lead to belt and or bearing failure The belt should be adjusted by means of the adjustment tensioning nuts The belt should run with equal clearance between its edges and the conveyor unit side frames If one edge of the belt is tighter than the other it will tend to run towards the slack side This tra...

Page 54: ...lant Rev A21 14 04 21 54 Chain greasing Open the side panels Remove 2 fixing screws each side and swing open Check that the main drive and weight adjusting chains are clean and greased MAIN DRIVE CHAIN WEIGHT ADJUSTER CHAIN ...

Page 55: ...termediate prover is correctly connected Check all safety switches are operating hopper closed etc Check a red stop button is not depressed Turn to release and that stop circuit reset button 8 has been pressed WARNING IF THERE IS ANY POSSIBILITY OF DAMAGE TO PLUGS OR LEADS ISOLATE DIVIDER FROM PROVER BEFORE CHECKING If divider still does not function after carrying out these checks call out Mono s...

Page 56: ...FUSION Compact Bread Plant Rev A21 14 04 21 56 THE FOLLOWING SHOULD ONLY BE USED BY TRAINED SERVICE ENGINEERS ...

Page 57: ...FUSION Compact Bread Plant Rev A21 14 04 21 57 ...

Page 58: ...FUSION Compact Bread Plant Rev A21 14 04 21 58 ...

Page 59: ...FUSION Compact Bread Plant Rev A21 14 04 21 59 ...

Page 60: ...FUSION Compact Bread Plant Rev A21 14 04 21 60 ...

Page 61: ...FUSION Compact Bread Plant Rev A21 14 04 21 61 YASKAWA INVERTER DEFAULT SETTINGS ...

Page 62: ... Customer Service Department quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual SPARES and OVERSEAS SUPPORT Queensway Swansea West Industrial Estate Swansea SA5 4EB UK email spares monoequip com Web site www monoequip com Tel 01792 561234 Fax 01792 561016 MONO ...

Page 63: ...FUSION Compact Bread Plant Rev A21 14 04 21 63 12 0 ELECTRICAL INFORMATION Note Due to continual improvements this section may not be correct for your model Please contact MONO before using ...

Page 64: ...FUSION Compact Bread Plant Rev A21 14 04 21 64 ELECTRICAL DISTRIBUTION ...

Page 65: ...FUSION Compact Bread Plant Rev A21 14 04 21 65 CONTROL CIRCUIT ...

Page 66: ...FUSION Compact Bread Plant Rev A21 14 04 21 66 EMERGENCY STOP MONITORING CIRCUIT HOPPER SAFETY SWITCH OFFTAKE SWITCH ...

Page 67: ...FUSION Compact Bread Plant Rev A21 14 04 21 67 MOULDER FULL OPERATING AND MAINTENANCE MANUAL FOR THE BREADPLANT METRO MOULDER SECTION 3 ...

Page 68: ... 68 Ensure the moulder is set up and adequate tins and trays are available before starting the breadplant IMPORTANT NOTES IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR YOU MUST CONTACT YOUR INSTORE TECHNICIAN ...

Page 69: ...2 0 DIMENSIONS 70 3 0 SPECIFICATIONS 71 4 0 SAFETY 72 5 0 INSTALLATION 73 6 0 ISOLATION 74 7 0 CLEANING 75 Daily 75 Weekly 77 8 0 OPERATING INSTRUCTIONS 78 9 0 TROUBLESHOOTING 82 10 0 SPARES AND SERVICE 83 FOR SERVICE AND SPARES RING 01792 564044 11 0 MOULDER ELECTRICAL INFORMATION 85 ...

Page 70: ...ersatile machine which has a maximum output of 1200 dough pieces an hour The double sheeting rolls give a gentle two stage reduction of the dough and two curling chains give greatly improved consistency of shape and size to the moulded dough piece Windows at the front and rear of the machine allow the operator to monitor the progress of the dough right through the moulder 2 0 DIMENSIONS HEIGHT 131...

Page 71: ... Plant Rev A21 14 04 21 71 3 0 SPECIFICATIONS CAPACITY Dough piece weight range 56grms to 1 8Kg 2oz to 4lbs OUTPUT Up to 1200 pieces per hour POWER 0 75kW 3 phase and neutral WEIGHT 230kg 507lbs NOISE LEVEL Less than 85dB ...

Page 72: ...t be fixed in place with bolts or screws unless protected by a safety switch 10 No loose clothing or jewellery to be worn while operating the machine 11 Switch off power at the mains isolator when machine is not in use and before carrying out any cleaning or maintenance 12 The pressure board adjusting handle side guide adjuster handle and dough sheet roller gap lever may be adjusted while the mach...

Page 73: ...onveyor belt runs in the right direction see direction of arrow below This should be done by inching the motor If the motor rotation is incorrect transpose any two wires of the three phase carrying wires 3 Ensure the machine is standing on a solid level floor Note The Metro will only work if connected to a breadplant or a safety hopper is fitted CONVEYOR BELT DIRECTION POWER SOCKETS ...

Page 74: ...d Plant Rev A21 14 04 21 74 6 0 ISOLATION In an emergency switch off the machine at the prover isolator or at the emergency stop button shown below EMERGENCY STOP BUTTON To release stop button after use twist and release ...

Page 75: ...achine away from the prover 2 Scrape off any dough residue 5 Raise front hinged cover 2 6 Lift out curling chain 3 and shake off any dough residue then brush with a stiff nylon brush DO NOT WASH 7 Replace chain 8 Unclip and wipe clean the scrapers see photo above DO NOT WASH Smear edges with vegetable oil 9 Scrape rollers with a plastic scraper and remove any debris from the roller edges 10 Replac...

Page 76: ...in a sterilising solution and hot water 15 Open dough guides to maximum width by turning wheel 6 Push pressure board 7 towards the main body then withdraw 16 Wash board in sterilising solution and hot water then dry and replace 17 Scrape dough belt 8 with a plastic scraper 18 Brush down external surface of machine to loosen any dough remaining DO NOT USE A METAL SCRAPER OR ATTEMPT TO CLEAN WITH WA...

Page 77: ...NCING ANY CLEANING 1 Follow the daily cleaning instructions 1 14 in previous section 2 Remove side and back panels placing screws in a safe place 3 Brush down framework where accessible to remove excess flour and dough 4 Wipe down with a damp cloth and sterilising fluid and hot water 5 Replace panels ensuring all screws are accounted for 6 Follow the daily cleaning instructions 15 19 in previous s...

Page 78: ...dough This is carried along the off take conveyor C to the curling chain D The curling chain then picks up the leading edge of the dough sheet and forms a curled roll of dough This is then carried to the pressure module E in which it is moulded Its final shape and consistency are determined by the pressure board F and the side guides G positions The finished dough pieces are conveyed to the collec...

Page 79: ...idth move cheeks 15 to required width b Sheeting gap move lever 16 c Side guides position turn wheel 6 to adjust pressure board width d Moulding pressure turn handle 17 to adjust pressure board height a HOPPER WIDTH ADJUSTMENT 1 Slacken wing bolts 14 and slid the hopper cheeks 15 to the required setting See chart above for suggested settings 2 Hand tighten wing bolts and go on to next adjustment 1...

Page 80: ...sted settings c SIDE GUIDES ADJUSTMENT 1 Turn wheel 6 to required setting See chart for suggested settings d MOULDING PRESSURE ADJUSTMENT 1 The pressure board height is adjusted by turning the adjusting handle 17 To ensure the moulding pressure can be exactly reproduced at a later date the adjusting handle shaft is graduated 18 17 18 6 16 ...

Page 81: ...a prover make sure that the Metro is in the correct position with the hopper Do not allow dough pieces to skin as this will result in the dough pieces catching each other up doubling and could cause a jam To start the machine press the green button found on the main body next to the stop switch If used with a prover always start the moulder before the prover or a build up of dough could clog the m...

Page 82: ... button released twist to release Are all covers and doors closed When used with a prover is machine in the correct position under the conveyor DOUGH PIECES DOUBLE UP Dough has been allowed to skin left too long proving Hopper setting incorrect Increase gap DOUGH PIECES TEARING Pressure board 7 too low Sheeting gap too small ...

Page 83: ...omer Service Department quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual MONO Queensway Swansea West Industrial Estate Swansea SA5 4EB UK email spares monoequip com Spares Tel 44 0 1792 564039 Web site www monoequip com Main Tel 01792 561234 Fax 44 0 1792 561016 ...

Page 84: ...FUSION Compact Bread Plant Rev A21 14 04 21 84 ...

Page 85: ...FUSION Compact Bread Plant Rev A21 14 04 21 85 11 0 ELECTRICAL INFORMATION ...

Page 86: ...FUSION Compact Bread Plant Rev A21 14 04 21 86 ...

Page 87: ...FUSION Compact Bread Plant Rev A21 14 04 21 87 ...

Page 88: ...HOULD BE TAKEN WHEN THE MACHINE COMES TO THE END OF ITS WORKING LIFE ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS IN UK ENVIRONMENTAL PROTECTION ACT 1990 APPLIES DISPOSE OF UNUSED PRODUCT AND CONTAINERS CAREFULLY AND RESPONSIBLY FOR SERVICE AND SPARES RING 01792 564044 ...

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