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molex Brad HarshIO 300 ePN, User Manual

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HarshIO 300 ePN 

 iii 

  

IP67 Digital I/O Modules for PROFINET IO 

 

June 19, 2015 

S.Savary 

Add web link for Easy replacement procedure 
Add grounding info for M12 configurable version 
Typo corrections 

2.1 

June 19, 2015 

S.Savary 

Max Output current 

2.2 

 
 
 
Although every effort has been made to ensure the accuracy of this document, all information is subject to 
change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or 
consequential damage resulting from the use of this manual.  

Summary of Contents for Brad HarshIO 300 ePN

Page 1: ...HarshIO 300 ePN i IP67 Digital I O Modules for PROFINET IO User s Manual Brad HarshIO 300 ePN IP67 Digital I O Modules for PROFINET IO from Molex Version 2 2 April 8 2016 ...

Page 2: ...2013 E GORY Typo corrections 1 3 September 24 2013 E GORY Add torque for M12 connectors 1 4 February 27 2014 S Savary Alarm management additional information 1 5 April 22 2014 M Bliss Add other variants added note for power on order page 6 1 6 May 15 2014 M Bliss Add more information for M12 modules 1 7 May 21 2014 M Bliss Implement feedback from review 1 8 May 23 2014 M Bliss Implement remaining ...

Page 3: ...configurable version Typo corrections 2 1 June 19 2015 S Savary Max Output current 2 2 Although every effort has been made to ensure the accuracy of this document all information is subject to change without notice Molex takes no liability for any errors in this document or for direct indirect or consequential damage resulting from the use of this manual ...

Page 4: ... warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications In particular BradControl makes no warranties whatsoever with respect to implied warranties of merchantability or fitness for any particular purpose All such warranties are hereby expres...

Page 5: ...HarshIO 300 ePN v IP67 Digital I O Modules for PROFINET IO ...

Page 6: ... Characteristics for M12 versions 20 M8 Mechanical Characteristics 25 M12 Mechanical Characteristics 26 Physical I O mapping 27 Process I O mapping 29 M8 Pin assignment 31 M12 Pin assignment 33 Separate grounding wiring for application using safety relays 35 Rotary Switches 39 5 PROFINET and related functions 41 Module Configuration Phase 41 Module Alarms 41 Topology Discovery LLDP 42 Easy Device ...

Page 7: ...ducts Brad HarshIO must be used by persons who have received training and have been informed of the major risks involved in working in an industrial environment Preventive and corrective maintenance Persons who modify Brad products hardware and software configuration and install the product updates supplied by the manufacturer These persons must o be trained in Brad products and operation and o ha...

Page 8: ...HarshIO may be installed in two ways o In a casing cabinet chest or o Directly without any additional protection if the associated systems power supply cables sensors etc already carry a protection index equivalent to IP67 or higher o Power cords should be attached to the module before turning the 24V power on If it isn t done in this order then there is a possibility that the module will not powe...

Page 9: ...upted by any capacitive inductive or electromagnetic influences etc Install the automation devices and their controlling devices so that they are protected against any adverse incident Adequate safety precautions must be applied to inputs and outputs to prevent the lack of signals from causing undefined states in the automation devices ...

Page 10: ...s available in the associated technical documentation installation manuals service instructions Preventive and corrective maintenance Servicing When replacing parts or components only use factory approved parts In all cases before servicing a Brad HarshIO disconnect the power supply from the device unplug the power cord or open the power cut out device Before servicing an onsite mechanical Brad Ha...

Page 11: ...com link ultralock html BradControl HarshIO 300 includes advanced diagnostic features Each module embeds visible LEDs to provide maintenance personnel the ability to easily determine I O module and network status These statuses are also available through the process data image or via extended slave diagnostics BradControl HarshIO 300 main features include Module is housed in an IP67 rated enclosur...

Page 12: ...12095 5067 TBDEP 8YYP D84 IP67 module for PROFINET IO 8x User Configurable Inputs Outputs PNP M8 I O connector M12 I O port versions 8x Inputs 4x Inputs 4x Outputs 8x Outputs 8x User Configurable Inputs Outputs SAP No Material No Description 112095 5076 TBDEP 480P D8U G IP67 module for PROFINET IO 8x digital Inputs PNP M12 I O connector Isolated grounding 112095 5077 TBDEP 444P D8U G IP67 module f...

Page 13: ...t Ethernet switch allows flexibility in the network topology to meet your application needs These topologies include the following star daisy chain combination of star and daisy chain Star topology Star topology allows you to connect mixed I O modules or additional equipment This topology allows maintenance on one module for example by removing the network cable or by cycling power to the module w...

Page 14: ...HarshIO 300 ePN 14 IP67 Digital I O Modules for PROFINET IO ...

Page 15: ...ries of HarshIO ePN modules NOTE When considering the daisy chain topology If a module somewhere in the middle of the chain has the network cable disconnected or power to the module is removed then communications to any module located down the chain will be lost The embedded dual port Ethernet switch located in each module eliminates the need for additional Ethernet switches ...

Page 16: ... Digital I O Modules for PROFINET IO Combination of star and daisy chain topologies Combining star and daisy chain topologies allows you to connect HarshIO ePN modules with mixed HarshIO modules or additional network devices ...

Page 17: ...7 Digital I O Modules for PROFINET IO Typical application This diagram shows you an example of a typical application using an in cabinet PLC controlling HarshIO ePN modules that are mounted throughout this industrial system ...

Page 18: ...icable 10 mA without load Inputs Channels 8x channels 2 or 3 wire 4x channels 2 or 3 wire Connector M8 3 pin female stainless steel Input type PNP Sinking On state current 1 8mA maximum Max off state current 300µA Input voltage UB Sensor power supply max 250 mA at 25 C Input channel voltage 1 10V 25V Input channel voltage 0 0 2V 5V Input short circuit protection per port 600mA Switching frequency ...

Page 19: ...nels 2 or 3 wire Connector Not Applicable M8 3 pin female stainless steel Input type Not Applicable PNP Sinking On state current Not Applicable 1 8mA maximum Max off state current Not Applicable 300µA Input voltage Not Applicable UB Sensor power supply max Not Applicable 250 mA at 25 C Input channel voltage 1 Not Applicable 10V 25V Input channel voltage 0 Not Applicable 0 2V 5V Input short circuit...

Page 20: ...without load Inputs Channels 8x channels 2 or 3 wire 4x channels 2 or 3 wire Connector M12 5 pin female stainless steel Input type PNP Sinking On state current 1 8mA maximum Max off state current 300µA Input voltage UB Sensor power supply max 250 mA at 25 C Input channel voltage 1 10V 25V Input channel voltage 0 0 2V 5V Input short circuit protection per port 600mA Switching frequency min of 100Hz...

Page 21: ...els 2 or 3 wire Connector Not Applicable M12 5 pin female stainless steel Input type Not Applicable PNP Sinking On state current Not Applicable 1 8mA maximum Max off state current Not Applicable 300µA Input voltage Not Applicable UB Sensor power supply max Not Applicable 250 mA at 25 C Input channel voltage 1 Not Applicable 10V 25V Input channel voltage 0 Not Applicable 0 2V 5V Input short circuit...

Page 22: ...Auto crossing Auto polarity 1x status led per port Storm Protection against network loop Broadcast Multicast and Unicast packets Daisy Chain Ethernet Up to 8 HarshIO Module performance Manage up to 3000 packet sec Refresh Period from 1 ms up to 512 ms default 16 ms LLDP Yes Sender Receiver GSD file Yes Easy Device Replacement Yes based on LLDP SNMP Server according v1 v2 Module factory settings PR...

Page 23: ...HarshIO 300 ePN 23 IP67 Digital I O Modules for PROFINET IO ...

Page 24: ...7Hz to 500Hz 3 axis Shock resistance 10g 11ms 3 axis Electro magnetic compatibility EN 61000 6 2 EN 61000 6 4 Relative humidity 10 to 95 non condensing Protection Class IP67 Approval CE according IEC 61131 2 UL cUL Environmental RoHS and REACH MTBF 100 000 hours 11 years at 70 C Note M12 cordsets connected to the module shall be screw with a torque of 2 0 Nm to ensure a correct sealing to achieve ...

Page 25: ...HarshIO 300 ePN 25 IP67 Digital I O Modules for PROFINET IO M8 Mechanical Characteristics Size and dimensions in mm ...

Page 26: ...HarshIO 300 ePN 26 IP67 Digital I O Modules for PROFINET IO M12 Mechanical Characteristics Size and dimensions in mm ...

Page 27: ...HarshIO 300 ePN 27 IP67 Digital I O Modules for PROFINET IO Physical I O mapping 8x Inputs 8x Outputs ...

Page 28: ...HarshIO 300 ePN 28 IP67 Digital I O Modules for PROFINET IO 4x Inputs 4x Outputs 8x Universal Inputs Outputs ...

Page 29: ... CS I1 CS I0 Output Channel Status 0x02 n u n u n u n u n u n u n u n u Outputs 1 byte Output Data 0x00 n u n u n u n u n u n u n u n u 4 Inputs 4 Outputs module version Byte Offset Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Inputs 3 bytes Input Data 0x00 n u n u n u n u I3 I2 I1 I0 Input Channel Status 0x01 n u n u n u n u CS I3 CS I2 CS I1 CS I0 Output Channel Status 0x02 CS O3 CS O2 CS O1 ...

Page 30: ...tput Data 0x00 O7 O6 O5 O4 O3 O2 O1 O0 8 User Configurable I O module version Byte Offset Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Inputs 3 bytes Input Data 0x00 I7 I6 I5 I4 I3 I2 I1 I0 Input Channel Status 0x01 CS I7 CS I6 CS I5 CS I4 CS I3 CS I2 CS I1 CS I0 Output Channel Status 0x02 CS O7 CS O6 CS O5 CS O4 CS O3 CS O2 CS O1 CS O0 Outputs 1 byte Output Data 0x00 O7 O6 O5 O4 O3 O2 O1 O0 n ...

Page 31: ...HarshIO 300 ePN 31 IP67 Digital I O Modules for PROFINET IO M8 Pin assignment 8 Inputs 4 Inputs 4 Outputs and 8 Outputs module versions ...

Page 32: ...67 Digital I O Modules for PROFINET IO M8 User Configurable I O module version Warning The HarshIO 300 User Configurable version has both Logic Input power ground and Output power ground connected together inside the module ...

Page 33: ...HarshIO 300 ePN 33 IP67 Digital I O Modules for PROFINET IO M12 Pin assignment M12 8 Inputs 4 Inputs 4 Outputs and 8 Outputs module versions ...

Page 34: ...7 Digital I O Modules for PROFINET IO M12 User Configurable I O module version Warning The HarshIO 300 User Configurable version has both Logic Input power ground and Output power ground connected together inside the module ...

Page 35: ... a system designer is using safety relays like Rockwell Automation Guard I O EtherNet IP Safety Modules 1791ES IB8XOBV4 1791ES IB16 Siemens PM E F pp DC24V 6ES7 138 4CF42 0AB0 Siemens PM E F pm DC24V 6ES7 138 4CF03 0AB0 that regularly perform the pulse test to be able to detect a short circuit ground fault or an earth fault If an error is detected the safety function is triggered and unwanted and ...

Page 36: ...HarshIO 300 ePN 36 IP67 Digital I O Modules for PROFINET IO Architecture with a single ground In this case the connection of the common ground Logic Input Output is made outside the HarshIO module ...

Page 37: ...link Receiving BLINK command Red Solid On No Connection Blink IP address impossible see rotary switches setting 8x I O Channel LED Green I O Signal active Off I O Signal not active Red Fault short circuit power Need Diagnostics 9 Plastic labels Available to write user information Output Power LED UL Green Auxiliary Power supplied Off Auxiliary Power not supplied Note The outputs of the module oper...

Page 38: ...tus LED Green Solid On Connection OK Blink Receiving BLINK command Red Solid On No Connection Blink IP address impossible see rotary switches setting 8x I O Channel LED Green I O Signal active Off I O Signal not active Red Fault short circuit power Need Diagnostics 9 Plastic labels Available to write user information Output Power LED UL Green Auxiliary Power suppliedOff Auxiliary Power not supplie...

Page 39: ...ule with the PROFINET device name stored in the Flash memory 8xx DCP with auto naming Start the HarshIO module with a pre configured PROFINET device name ModuleName molex harshio XX rotary switch value This mode is very useful for a quick commissioning maintenance and replacement of a module No tool will be required to replace the module Just set the same rotary switch positions to replace it This...

Page 40: ...t Auto negotiation Auto MDIX ETH2 port Auto negotiation Auto MDIX LLDP Enabled Easy Replacement Enabled 999 Reserved for technical support firmware download Note The rotary switch position is ONLY read at the boot of the module Any modification of the position will require a power cycle ON OFF ON of the module Note All other rotary switch positions are forbidden In all of these cases the HarshIO m...

Page 41: ...elProperties Speifier 0x0001 Appears channelErrorType 0x0001 short circuit When the default disappears the quality of data will be set to GOOD An alarm will be sent to the PROFINET IO Controller This alarm has the following characteristics Alarmtype Diagnosis API 0x00 SlotNumber 0x00 SubslotNumber 0x01 channelProperties Speifier 0x0002 Disappears channelErrorType 0x0001 short circuit When an Outpu...

Page 42: ... produces LLDP frame to its neighbor devices with the following information o MAC address o Ethernet port identification o PROFINET name o Material number TBDEP xxxx o Description name As a Receiver each Ethernet port of the integrated switch of the HarshIO module consumes the LLDP frame of the neighbor devices Note LLDP is always active on the ePN module Easy Device Replacement PROFINET optimizes...

Page 43: ...ftware GSD File Before proceeding to the product commissioning the HarshIO modules require a description file also called GSD or GSDML file that has to be imported in the Simatic Step7 software The GSDML file as well as the product documentation can be downloaded from the Molex web site http www molex com molex mysst DownloadCenter action and use option 1 Search by part number to look for TBDEP 8x...

Page 44: ...HarshIO module in the Step7 configuration you need first to select Options menu Install GSD File to insert the GSD file in the Step7 Catalog The HarshIO modules list appears in PROFINET IO directory Additional Field Devices I O Select the relevant HarshIO reference and drag drop the module on the virtual PROFINET network line Fig B Step7 HW_Config HarshIO GSD imported ...

Page 45: ...HarshIO 300 ePN 45 IP67 Digital I O Modules for PROFINET IO Fig C HarshIO inserted in HW_Config ...

Page 46: ...ss PROFINET uses name to identify the I O devices on the network Each device must have a unique name on the network The device name must be written in lowercase To modify the module name double click on the HarshIO product picture to open the module Properties dialog Fig D Selecting Properties dialog box ...

Page 47: ...the section Assigning device name For the selected HarshIO module you also have to configure the associated IP address corresponding to the module name The IP address must be unique Fig E HarshIO name and IP configuration Remember At the PROFINET connection phase between the PLC and the device the controller sets the IP address defined in this property box whatever is the IP already stored in the ...

Page 48: ...ersion TBDEP 8YYP D84 and M12 configurable version TBDEP 4YYP D8U For each of the 8 channels you can define the digital port as o Input o Output o Input Output also called Universal means that the digital channel is automatically acting as Input or Output depending if the controller is reading or writing into the corresponding channel Input filter Define the input filter delay in a range of 0 5 to...

Page 49: ...ble the identification Select PLC menu Ethernet Edit Ethernet Node and click on Browse to open the Browse Network dialog box Click Start to start the discovery Fig G List of detected PROFINET devices The identification of a HarshIO module is done using a blink test command This test causes the Module status LED to BLINK continuously To perform the identification test choose a HarshIO module in the...

Page 50: ...close the Browse Network box and go back to Edit Ethernet Node dialog box In the Assign device name area type the HarshIO module name here tooling 1 and select Assign Name button The device name must be written in lowercase Fig H Assigning HarshIO module name Warning the HarshIO module name must match the device name defined in the module configuration see the section Configure a HarshIO device na...

Page 51: ...cal support is available during regular business hours by email or telephone To get more information please go to our Brad Automation products Support Center where you can find Support Request For technical inquiries and product support you can initiate a support ticket and a member of our team will respond Download Center Download software demo software user manuals quick start guides and technic...

Page 52: ...Worldwide Technical Support covers Europe Middle East Africa North America South America and Asia Our Support Teams have extensive knowledge in the commissioning diagnostics and configuration of our automation products portfolio They will be glad to assist you with any further questions you might have ...

Page 53: ...entificationData for one slot This returns the real identification Slot Subslot SlotID SubslotId for one slot 0xE000 ExpectedIdentificationData for one AR This returns the Expected identification Slot Subslot SlotID SubslotId for one AR 0xE001 RealIdentificationData for one AR This returns the real identification Slot Subslot SlotID SubslotId for one AR 0xE002 ModuleDiffModule for one AR This retu...

Page 54: ...HarshIO 300 ePN 54 IP67 Digital I O Modules for PROFINET IO ...

Page 55: ...HarshIO 300 ePN 55 IP67 Digital I O Modules for PROFINET IO ...

Page 56: ...HarshIO 300 ePN 56 IP67 Digital I O Modules for PROFINET IO BradControl from Molex Zone d Activité du Thuit Anger 185 H Voie Romaine 27370 Le Thuit Anger FRANCE ...

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