Mocon Dansensor Lippke 4000 User Manual Download Page 74

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Dansensor A/S

P/N 330654-E 01/2018

Lippke 4000/4500

User Guide

Connectivity

RS232

D-SUB 9 DTE interface (male connector)

Machine I/O

D-SUB 15 male

Conformity

• CE (RoHS)

Summary of Contents for Dansensor Lippke 4000

Page 1: ...P N 330654 E 01 2018 Package Test System Lippke 4000 4500 User Guide EN...

Page 2: ...18 Lippke 4000 4500 EN User Guide Package Test System Lippke 4000 4500 User Guide Published by Dansensor A S R nnedevej 18 DK 4100 Ringsted Denmark Tel 45 57 66 00 88 Fax 45 57 66 00 99 E mail info da...

Page 3: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 2 User Guide EN Lippke 4000 4500...

Page 4: ...ation 9 Operation and Maintenance 9 2 Introduction 11 Lippke 4000 4500 11 Test Capabilities 11 High Flow Valve 11 Device overview 12 Device front 12 Device back 14 Accessories 15 3 Measurement Accesso...

Page 5: ...0 Creep test 42 Measurement accessory kits 43 Creep test settings 43 Creep2Fail test 45 Measurement accessory kits 46 Creep2Fail test settings 46 Bubble test 48 Measurement accessory kits 49 Bubble te...

Page 6: ...reep2Fail test result 66 7 Cleaning and Maintenance 67 General 67 Parts 67 Cleaning 67 Needles and test heads 67 Hoses 67 Maintenance 68 Filter 68 O rings 68 8 Troubleshooting 69 System Errors 69 Inte...

Page 7: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 6 User Guide EN Lippke 4000 4500...

Page 8: ...is intended for the daily users and should be kept with the equipment for reference at all times Reservations This manual was written and illustrated using the best possible information available at t...

Page 9: ...nd or act according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any me...

Page 10: ...nical problems please install equipment as described in this manual Only operate the system with the mains voltage indicated on the nameplate Never install the equipment in explosive environments Alwa...

Page 11: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 10 User Guide EN Lippke 4000 4500...

Page 12: ...setting up and testing is done using the controls and display on the instrument front panel whereas the 4500 models use a PC based software application The entry selection and management of all test...

Page 13: ...when User Login is enabled ESC button 4000 models only Use button to move back or up one level in the menu structure Edit button 4000 models only Use button for the following functions Selecting a pa...

Page 14: ...and for displaying test progresses and results LED indicators 4500 models only The 3 LED indicators indicate the following Power Red Lit when the instrument is turned on RxD Green Lit when the instrum...

Page 15: ...tlet for Feed The outlet is fitted with a noise filter Feed connector Connector for the measurement accessory air supply outlet Sense connector Pressure measurement inlet connector Accessory Port For...

Page 16: ...page 24 for details Valve Test Unit VTU see page 28 for details IV Bag adapter see page 30 for details Tube adapter see page 30 for details Handheld needle twin see page 32 for details Handheld needl...

Page 17: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 16 User Guide EN Lippke 4000 4500...

Page 18: ...d closed rigid and semi rigid packages There are various kits with different contents available depending on the application but basically a kit consists of Adjustable stand Test head and one or more...

Page 19: ...t head then insert test head into the connector rod and tighten handle to keep it in position CAUTION Filters and needles should only be hand tightened do not use any tools 4 Apply the self adhesive r...

Page 20: ...test head downwards to penetrate the package making sure that the needle is fully seated onto the septum Lock the test head in this position taking into consideration that the test head should be allo...

Page 21: ...t tests but it can also be used for testing leaks in the package sealing If device is used for a full leak test of a package a Tyvec foil can be placed below and above the package to enable leaked gas...

Page 22: ...ector rod and slide it onto the vertical rod Tighten the handle to position the connector rod on the vertical rod 3 Fit the needle and the filter if any on the test head then insert test head into the...

Page 23: ...e package with a septum and place it on the base plate 4 Move the test head downwards to penetrate the package making sure that the needle is fully seated onto the septum 5 Close the restraining plate...

Page 24: ...restraining heights from 6 35 to 76 2 mm to 3 in steps of 6 35 mm The 12 different height settings are achieved by combining the side bars A and B as illustrated below For each of the 3 combinations...

Page 25: ...rd The PPC 300 II unit can be used with or without the optional fixture for package restraining WARNING The device should only be operated by one person at a time 2 1 Th is type of eq uipm en t compli...

Page 26: ...e from Clamp outlet on the Lippke 4000 4500 to the Control Lower Bar inlet on the PPC 300 II If you want to control the lower clamp bar yourself by means of the switch connect external air supply hose...

Page 27: ...nds past the front edge of the rubber band on the lower bar see detail 5 Close the restraining device 6 Use switch to move the upper bar down 7 If the lower bar is controlled by the Lippke 4000 4500 i...

Page 28: ...aining heights The restraining height is achieved by adjusting the distance between the two plates and Use the nuts and finger nuts to adjust the position of the lower plate then use the nuts and fing...

Page 29: ...lied hoses between the Clamp Feed and Sense connectors on the Lippke 4000 4500 to the corresponding IN connectors on the VTU 2 Connect the hoses from the measurement accessory f ex test head on the St...

Page 30: ...shown making sure that the valve is centred inside the O ring To perform a valve Burst test place the sample with the outside surface oriented up To perform a valve Leak test place the sample with th...

Page 31: ...types of IV bags Connect air supply Feed and pressure measurement Sense hoses to the adapter Tube adapter The tube adapter allows for tubes with threaded closures to be tested The illustration shows...

Page 32: ...ottom of the package or touching any product that might be present in the package Press the needle through the hole in the septum and into the package making sure that the needle is fully seated onto...

Page 33: ...F with a security cover To expose the needles of the Twin needle F simply press the backside of the cover upwards The handheld needles are used for the same applications as the corresponding test hea...

Page 34: ...system causing damage to the instrument In these cases it is highly recommended to install the filter between the test head and the needle NOTE The filter does not protect the device from fluid but y...

Page 35: ...t all round septa of the two it is especially recommended for testing flat packages as the thicker rubber material allows for the Flat mono needle to be used This needle head provides good sealing wit...

Page 36: ...will be reported at the end of the test sequence Combined testing can simplify operator setup and reduce the number test samples required The following combined tests to be performed Combined Creep Bu...

Page 37: ...the package may offer additional protection A Burst test is divided into 2 phases The package is inflated to the set pre fill pressure The pressure in the package is increased at the pre set rate unti...

Page 38: ...ame Name 1 Can be used to give additional information about the test Name 2 Can be used to give additional information about the test Pressure rising rate mbar sec Pressure rate During the measurement...

Page 39: ...or acceptable O2 measurement With CO2 measurement Requires a PacCheck 3XX If checked the CO2 level is measured Limit CO2 Upper limit for acceptable CO2 measurement Displayed limits in chart Pressure u...

Page 40: ...contaminate the operator or the system Depending on the package contents the use of safety glasses may be advisable A protective hood placed over the package may offer additional protection A Leak tes...

Page 41: ...d to give additional information about the test Name 2 Can be used to give additional information about the test Package type Package Type Normal This is the recommended standard setting Should be use...

Page 42: ...CO2 Upper limit for acceptable CO2 measurement Displayed limits in chart Pressure upper limit in chart mbar Upper pressure value for the mbar axis in the resulting graph chart Pressure lower limit in...

Page 43: ...test NOTE When testing filled packages precautions may be necessary to ensure that the product does not contaminate the operator or the system Depending on the package contents the use of safety glass...

Page 44: ...rameter names Parameters Date last modification Filled out automatically User Filled out automatically Name Name Test name Name 1 Can be used to give additional information about the test Name 2 Can b...

Page 45: ...ide EN Lippke 4000 4500 Displayed limits in chart Pressure upper limit in chart mbar Upper pressure value for the mbar axis in the resulting graph chart Pressure lower limit in chart mbar Lower pressu...

Page 46: ...re that the product does not contaminate the operator or the system Depending on the package contents the use of safety glasses may be advisable A protective hood placed over the package may offer add...

Page 47: ...rameter names Parameters Date last modification Filled out automatically User Filled out automatically Name Name Test name Name 1 Can be used to give additional information about the test Name 2 Can b...

Page 48: ...pressure value for the mbar axis in the resulting graph chart Pressure lower limit in chart mbar Lower pressure value for the mbar axis in the resulting graph chart Limits Limit mbar Upper Limit Upper...

Page 49: ...is possible that the package will burst during a Bubble test Please note that the pressure may not drop to a low level immediately after the test NOTE When testing filled packages precautions may be...

Page 50: ...est name Name 1 Can be used to give additional information about the test Name 2 Can be used to give additional information about the test Package type Normal This is the recommended standard setting...

Page 51: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 50 User Guide EN Lippke 4000 4500...

Page 52: ...Filter recommendations In cases where a filter is required to clean the air enough to fulfil the required specifications we recommend the following two types which can be used in most cases Festo LFM...

Page 53: ...se connectors Follow procedure below to ensure correct and tight hose connections 1 Unscrew the union nut from the hose connector and slide it onto the hose 2 Press the hose onto the hose connector as...

Page 54: ...t is not to be used it must be plugged using the special rubber plug that comes with the device 2 Connect the compressed air supply to the Air Supply inlet connector see Compressed air supply requirem...

Page 55: ...e power cable to a suitable power source NOTE Check to insure that all hoses are firmly and tightly connected Please use the union nuts provided with the system This will help insure that all the conn...

Page 56: ...h menu items turn select menu items press edit field values turn to select and press to confirm Use button to move back move up one level in the menu structure This can also be achieved by selecting i...

Page 57: ...ppke 4000 1 Switch power on by means of the mains switch at the back of the device 2 The display will show the start up screen indicating the device model the currently installed firmware version and...

Page 58: ...ayed in the Main Menu will be Burst Test Leak Test and Setup NOTE If you are logged in as a user without supervisor privileges and setup protection is enabled the Setup item will not be displayed in t...

Page 59: ...up Protected Yes Only supervisor users have access to the Setup menu Even though user login is disabled you will be asked to login at start up In this case selecting to Mainmenu from the User Selectio...

Page 60: ...not use Data Output Test Number Output With every printout an incremental test number is printed The value can not be changed Output to Printer or PC Printouts Set number of printouts for each test B...

Page 61: ...nd return to the users list Name Unique user name max 13 characters Select Tests Select if user is allowed to select a test from the Main Menu Modify Tests Select if user is allowed to modify test set...

Page 62: ...er Administration 2 Select the user you want to delete ex USER 1 3 Select and press Delete 4 Select and press Yes to delete file and return to the users list New User Administr Supervisor USER 1 Name...

Page 63: ...urst test settings on page 37 for details 5 When you are done press ESC key to return to the records list You will be asked to save the record file 6 Select and press Yes to save file and return to th...

Page 64: ...ct the test record you want to delete ex BURST 2 and press Edit button 3 Select and press Delete 4 Select and press Yes to delete file and return to the records list BURST 1 BURST 2 New Burst test Nam...

Page 65: ...ord ex BURST 2 5 If the Batch Inquiry function is turned on in the Setup Security menu you must enter a batch number You can enter up to 15 characters by turning and pushing the scroll wheel ESC goes...

Page 66: ...rrent package pressure 8 When the test terminates in this case when the package bursts the screen will display the result of the test in this case the result is the burst pressure of the package 9 If...

Page 67: ...iled if the pressure drop in the package is too high over a set period of time see detailed test description in Leak test on page 39 Creep test result A Creep test can either be failed or passed The t...

Page 68: ...purposes are listed in Consumables and accessories on page 75 Cleaning All control unit and measurement accessory surfaces should be cleaned using a mild soap solution and a wrung cloth CAUTION Never...

Page 69: ...regular intervals or if it is soiled O rings The O rings for the filter needles and test heads guarantee tightness and functioning of the system and must therefore be replaced periodically Applying so...

Page 70: ...t cannot be repeated Problem Cause Remedy 4000 models No display after switching on the control unit 4500 models Power LED is not lid after switching on the control unit Loose power cable Defective fu...

Page 71: ...itch on printer Switch printer ON line Package is not inflated fully even though a pressure rise is displayed Clogged needle Stop measurement and clean needle Pressure loss too high in a package The p...

Page 72: ...bar 58 116 psi 1 The input pressure must be at least 1 bar 14 5 psi above measurement pressure 2 Air quality Compliant with DIN ISO 8573 Class 2 3 1 Can be used in range 1 4 bar 14 5 58 psi with reduc...

Page 73: ...4 Weight 2 6 kg 5 7 lbs Max sample size 24 1 mm 0 95 Basic specifications Ambient operation pressure 900 1050 mbar 13 15 2 psi Measuring ranges 1 10 1000 mbar 0 5 14 5 psi 2 200 3000 mbar 2 9 43 5 psi...

Page 74: ...Dansensor A S COPYRIGHT P N 330654 E 01 2018 Lippke 4000 4500 EN User Guide 73 Connectivity RS232 D SUB 9 DTE interface male connector Machine I O D SUB 15 male Conformity CE RoHS...

Page 75: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 74 User Guide EN Lippke 4000 4500...

Page 76: ...l P N 330237 Needle sharp 4mm Ser Cpl P N 340303 Needle flat 4mm Ser Cpl P N 340304 Needle double 4mm 2mm Ser Cpl P N 340306 Needle twin handheld w cover Ser Cpl P N 340317 Filter housing f test head...

Page 77: ...P N 330654 E 01 2018 COPYRIGHT Dansensor A S 76 User Guide EN Lippke 4000 4500...

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