Mocon AMETEK Dansensor Lippke 5000 User Manual Download Page 1

Page: 1 / 136

P/N 380419-C

05/2022

User Guide

Summary of Contents for AMETEK Dansensor Lippke 5000

Page 1: ...P N 380419 C 05 2022 UserGuide...

Page 2: ...This blank page has been inserted to enable double sided printing of the document...

Page 3: ...Dansensor Lippke 5000 EN User Guide P N 380419 C 05 2022 UserGuide Published by MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info dk mocon ametek com www ametekmocon com...

Page 4: ...2 User Guide EN Dansensor Lippke 5000 P N 380419 C 05 2022...

Page 5: ...ption 9 Test Capabilities 9 Overview 10 Supplied Parts 12 Accessories 13 Basic Stand 15 Fixture for ASTM restraining 18 Test head 22 PPC 300 II 23 Valve Test Unit VTU 27 IV Bag adapter 29 Filter 29 Pr...

Page 6: ...onnections 53 Compressed air supply requirements 53 Correct use of hose connectors 54 Connecting hoses and cables 55 4 Operating 57 Basics 57 Switching on off 57 Touch screen 60 Login and access level...

Page 7: ...e 85 6 Menus and Settings 87 Main menu 87 IMPORTANT 87 Workflow 88 Test Definitions 88 Custom Fields 95 Access 97 Access levels 98 User Administration 99 Change PIN code 101 Reset User PIN code 102 Da...

Page 8: ...es data 124 Basic specifications 125 Data Collection 125 Conformity 125 8 Consumables accessories and options 127 Ordering items 127 Consumables 127 Accessories 127 Options 127 Printer 128 Appendix 12...

Page 9: ...o this manual before operating or maintaining the device Observe all NOTES CAUTIONS and WARNINGS see page 8 for details About this Manual Intended Use of this Manual This manual describes the common u...

Page 10: ...according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechanical o...

Page 11: ...of packages such as closed packages open packages screw top tubes and IV bags see Accessories on page 13 for details Fig 1 Dansensor Lippke 5000 Package Test System On stand alone models setting up an...

Page 12: ...page 124 FEED connector Connector for the measurement accessory air supply outlet SENSE connector Pressure measurement inlet connector EXHAUST outlet Package pressure exhaust outlet The outlet is fit...

Page 13: ...Dansensor Lippke 5000 EN User Guide 11 P N 380419 C 05 2022 USB 2 0 Type B connector Connects the device to a PC when using the PC Software On Off switch...

Page 14: ...ries areas EU type Europe US type North America Thailand Taiwan AUS type Australia New Zealand UK type United Kingdom Singapore Malaysia CHN type China Compatibility is not limited to the indicated co...

Page 15: ...C 300 II see page 23 for details Valve Test Unit VTU see page 27 for details Filter for feed hose see page 29 for details Tube adapter see page 31 for details IV Bag adapter see page 29 for details Pr...

Page 16: ...5000 P N 380419 C 05 2022 Blunt needle see page 32 for details Hand held needle combined see page 32 for details Hand held needle separate Feed Sense see page 32 for details Hand held needle mono wit...

Page 17: ...ed to test fully sealed closed rigid and semi rigid packages The stand can be used together with various accessories and consumables depending on the application Test head see page 22 for details Need...

Page 18: ...approx 5 mm from the front and side edges of the base plate NOTE You can choose not to use the rubber mat as cleaning of the base plate is easier without it Still we recommend to use it as it provides...

Page 19: ...head downwards to penetrate the package making sure that the needle is fully seated onto the septum Lock the test head in this position taking into consideration that the test head should be allowed...

Page 20: ...way The device is mostly used for burst tests but it can also be used for testing leaks in the package sealing If device is used for a full leak test of a package a Tyvek foil can be placed below and...

Page 21: ...ar as it goes Tighten assembly by screwing the nut against the base plate 2 Fit the two handles and to the connector rod and slide it onto the vertical rod Tighten the handle to position the connector...

Page 22: ...package with a septum and place it on the base plate 4 Move the test head downwards to penetrate the package making sure that the needle is fully seated onto the septum 5 Close the restraining plates...

Page 23: ...ure can be adjusted to various package restraining heights from 6 35 to 76 2 mm to 3 in steps of 6 35 mm The 12 different height settings are achieved by combining the side bars A and B as illustrated...

Page 24: ...ails The Blind plug that comes with the test head can be used for testing if there are internal leaks in the system To prepare the test head do the following 1 Remove the Blind plug then fit the appro...

Page 25: ...STM F1140 standard The PPC 300 II unit can be used with or without the optional fixture for package restraining WARNING The device should only be operated by one person at a time 7K LV W SH RI H TX LS...

Page 26: ...e hoses to the device 3 Connect external air supply hose s 4 6 Bar to each of the Air Supply 4 6 Bar and Control Lower Bar inlets 7K LV W S H RI HTX LSP HQ W FRP SOLHV ZLWK WKH DS SOLFDEOH 16 8 6WDQ G...

Page 27: ...t edge of the pouch extends past the front edge of the rubber band on the lower bar see detail 5 Close the restraining device 6 Use switch to move the upper bar down 7 Use the switch to move the botto...

Page 28: ...ning heights The restraining height is achieved by adjusting the distance between the two plates and Use the nuts and finger nuts to adjust the position of the lower plate then use the nuts and finger...

Page 29: ...ing The VTU can be used either to test the cracking or burst pressure of the valve or to verify that there is no reverse leakage Setting Up 1 Connect the supplied hoses between the FEED and SENSE conn...

Page 30: ...hown making sure that the valve is centred inside the O ring To perform a valve Burst test place the sample with the outside surface oriented up To perform a valve Leak test place the sample with the...

Page 31: ...e hoses to the adapter Filter When testing and afterwards depressurizing packages filled with powder or liquid substances there is a risk that particles or fluids can move backwards into the system po...

Page 32: ...can be very time consuming to ventilate the package through the device after the test In these cases we recommend using the pressure release valve which must be fitted in the FEED line between the pac...

Page 33: ...normally be custom made for the specific type of tube The illustration shows how an adapter can be used to connect the tube to the test head We recommend to use a rubber gasket 1 5 2 mm thick to ensur...

Page 34: ...tted to the test head the needles fit on the outside of the small needle which is used for pressure measurement The Sharp needle A can pierce the package by itself and is primarily used for packages p...

Page 35: ...held needles C Combined The most versatile type of needle for most applications where a hand held needle is to be used This option gives you more control when placing the needle into the package but...

Page 36: ...eparate Feed and Sense Ideal for very large packages large packages with multi compartment designs and multi port IV bags Recommended for Bubble tests on large packages E Mono with Y piece Ideal for s...

Page 37: ...ackage inflates evenly 21 3x3 mm black Besides being the most all round septa it is especially recommended for testing flat packages as the thicker rubber material allows for the Blunt mono needle to...

Page 38: ...36 User Guide EN Dansensor Lippke 5000 P N 380419 C 05 2022...

Page 39: ...see page 48 Combined testing Only available with the PC Software When the Combined Tests option has been purchased requires the Creep Test option the Creep Leak and Burst tests can be combined in vari...

Page 40: ...ith finding the approximate Burst pressure of the package as this pressure is the basis for all other tests The Burst reference pressure is found by trial and error and when an approximate reference v...

Page 41: ...rotection A Burst test is divided into 2 phases The package is inflated to the set pre fill pressure The pressure in the package is increased at the pre set rate until the package bursts or until the...

Page 42: ...d with an asterisk are the only parameters that can be changed when test definition has already been used for testing and if the parameter Settings Device Lock Test has been enabled Name A unique test...

Page 43: ...it will be very time consuming to ventilate larger packages this way CAUTION Never use this setting for Bubble tests or when there is a product in the package Manual After a test the following message...

Page 44: ...burst detections Max Pressure Pmax The maximum pressure the package is filled to If the package does not burst the test is stopped when the max pressure is reached Limit Min Burst Pressure P2 Lower l...

Page 45: ...inate the operator or the system Depending on the package contents the use of safety glasses may be advisable A protective hood placed over the package may offer additional protection A Leak test is d...

Page 46: ...k are the only parameters that can be changed when test definition has already been used for testing and if the parameter Settings Device Lock Test has been enabled Name Product ID Standard Test State...

Page 47: ...w level immediately after the test NOTE When testing filled packages precautions may be necessary to ensure that the product does not contaminate the operator or the system Depending on the package co...

Page 48: ...is defined using the following parameters Parameters marked with an asterisk are the only parameters that can be changed when test definition has already been used for testing and if the parameter Set...

Page 49: ...Dansensor Lippke 5000 EN User Guide 47 P N 380419 C 05 2022 Custom Fields Select if one or more of the 4 custom fields are required for the current workflow see Custom Fields on page 95 for details...

Page 50: ...contaminate the operator or the system Depending on the package contents the use of safety glasses may be advisable A protective hood placed over the package may offer additional protection A Creep2Fa...

Page 51: ...test is defined using the following parameters Parameters marked with an asterisk are the only parameters that can be changed when test definition has already been used for testing and if the paramet...

Page 52: ...son a package is difficult to fill you can lower the test speed to increase the fill time Setting the test speed to 50 will double the total fill time Custom Fields Select if one or more of the 4 cust...

Page 53: ...during a Bubble test Please note that the pressure may not drop to a low level immediately after the test NOTE When testing filled packages precautions may be necessary to ensure that the product doe...

Page 54: ...used for testing and if the parameter Settings Device Lock Test has been enabled Name Product ID Standard Test State Ventilation Package Type Package Connection Package Volume Vol See explanation in B...

Page 55: ...which ensures that the air quality fulfills the required specifications see Pressure Regulator with filters on page 30 for details NOTE The above regulator filter unit does not ensure that the air is...

Page 56: ...he hose connector and slide it onto the hose 2 Press the hose onto the hose connector as far as it goes 3 Finally slide the union nut onto the hose connector and tighten properly Push in connectors 1...

Page 57: ...ct the compressed air supply to the AIR SUPPLY inlet connector see Compressed air supply on page 124 for details NOTE Make sure that the hose between the device and the pressure regulator is max 1m ot...

Page 58: ...ollar backwards to unlock the plug then disconnect it 6 If you plan on using network data logging you should connect a LAN Ethernet cable from the LAN connector labelled to a connector on your local a...

Page 59: ...evice heat up for 30 minutes after is has been switched on NOTE Up to 10 minutes of heating time after power on is required before measurements can be performed Switching on off 1 Use the ON OFF butto...

Page 60: ...nter a valid User ID whatever is required 6 If login with PIN code is required see page 120 enter the User PIN Code for the selected user or user associated with the User ID 7 When you are properly lo...

Page 61: ...nsensor Lippke 5000 EN User Guide 59 P N 380419 C 05 2022 9 The device will start a warm up cycle and when finished the display changes to show the test screen 10 Now the device is ready to start a te...

Page 62: ...s some of which only allow access to a limited number of the device s functions and menus see Login on page 120 and Access on page 97 for details Restarting resetting If device freezes or something is...

Page 63: ...st definition settings Primary settings for the currently selected test definition Status area In the status area the workflow status progress is displayed See Test screen progress bar on page 64 and...

Page 64: ...ion and Package Type parameters for the currently selected test definition Package Connection Separate Feed Sense Combined Feed Sense Combined Feed Sense applies if the test head or the Combined type...

Page 65: ...th information about the calibration alert Manual inflation The button only appears on the test screen if Manual inflation is enabled in Main Menu Workflow See Manual Inflation on page 78 for details...

Page 66: ...is used for Leak Creep and Bubble tests and simply shows the pressure build up in the package The bar is used for Burst tests and shows the pressure build up in the package The green area illustrates...

Page 67: ...est PASS 825 mbar FAIL 775 mbar 23 sec FAIL 935 mbar FAIL No Burst Packageburstswithin thespecifiedpressure range Package bursts below thespecifiedpressure range Package bursts after 23 sec Package bu...

Page 68: ...ot Thus if you press the button the test result will subsequently be indicated and registered as PASS whereas pressing the button will indicate and register the result as FAIL PASS No Burst FAIL 23 se...

Page 69: ...the edited test definition or user when confirmed Test screen icon Pressing this icon will take you to the Test screen See The Test screen on page 61 for details Main Menu icon Pressing this icon will...

Page 70: ...an alphanumeric keyboard to edit enter text See Typing on page 69 for details Predefined options E g selection of menu language or pressure unit Tap item to show list of predefined options Numeric E g...

Page 71: ...he key deletes all the text whereas the key deletes the character to left of the cursor The and keys move the cursor one character to the left or right respectively and the and keys make the cursor ju...

Page 72: ...Bar code scanner If a bar code scanner is connected to the device it can be used to scan bar codes for test definition and user creation The scanner can also be used to scan predefined text strings co...

Page 73: ...for details about compatible printers Connecting multiple USB devices Even if the device has only one USB connection it is still possible to connect several USB devices at the same time However this r...

Page 74: ...oceed Error messages are mainly related to the device itself The Error message screen describes the problem and must be acknowledged by tapping See Error messages on page 79 for details If one or more...

Page 75: ...n the Settings menu and make appropriate settings see Settings on page 115 for details Set up Users From the factory no default users have been created but we highly recommend that you create specific...

Page 76: ...ault The other test types can be purchased as an option see Consumables accessories and options on page 127 2 Select the appropriate type of test ex Burst 3 The Select Test Definition screen lists all...

Page 77: ...elect it and return to the test screen Select test definition using a bar code scanner 1 The device must be ready and show the test screen 2 Use the bar code scanner to scan the test item s bar code 3...

Page 78: ...device is ready the display will show one of the screens below 5 Press button to select required number of print outs if required 6 The button appears if the selected test definition requires entering...

Page 79: ...on and press 10 When display changes to press the button to start the test 11 The device now automatically performs all the steps of the selected test displaying each step as it is executed pre fillin...

Page 80: ...kflow see page 62 for details 14 If print outs are selected the selected number is now printed on the connected printer 15 The device is now ready for a new test workflow Manual Inflation While prepar...

Page 81: ...er Dansensor equipment can not be imported 3010 Printing failed The printer was not connected or not turned on Non compatible printer is used Connect and turn on the printer Change to recommended prin...

Page 82: ...12 Target pressure not achieved The package could not be filled to the set pressure Ensure that correct package connection has been selected Ensure that the package is restrained if needed Do not touc...

Page 83: ...s Requires Administrator access 3206 Unsupported users database You are trying to import an incompatible user database Select a compatible user database 3207 Users database corrupted Internal SW error...

Page 84: ...3306 File import failed Try another USB stick 3308 Failed to communicate with data logging server No LAN connection when the device tried to send data If you do not want to use Network Logging Disable...

Page 85: ...r maintenance purposes are listed in Consumables accessories and options on page 127 Cleaning Device and accessories All device and test accessory surfaces should be cleaned using a mild soap solution...

Page 86: ...with the filter housing The new dust filter element must be screwed onto the threaded rod and tightened before assembling the bowl with the filter housing CAUTION All parts should only be hand tighte...

Page 87: ...380419 C 05 2022 Filter for FEED hose The optional filter should be replaced at regular intervals or if it is soiled Disconnect the filter from the FEED hose and replace it with a new see Correct use...

Page 88: ...86 User Guide EN Dansensor Lippke 5000 P N 380419 C 05 2022...

Page 89: ...he previous menu level To make sure changes are saved you should go to the main menu and wait at least 30 sec before switching the device off Test Takes you to the Test screen See Performing a workflo...

Page 90: ...rom the Workflow menu will display a menu with the available test definition options The total number of test definitions that can be created is 999 Test Definitions Select create edit and delete test...

Page 91: ...aving edited a test definition this message appears when exiting the function Tap to delete existing data if any from the data log and save changes New Creates a new blank test definition See New on p...

Page 92: ...ns on page 127 2 Select the appropriate type of test ex Burst 3 The Select Test Definition screen lists all the Burst test definitions in last used order Orange text indicates that the currently selec...

Page 93: ...ttings on page 49 Bubble see Bubble test settings on page 52 The test function can be used during test definition setup to find the optimal parameter settings for a specific test definition When you p...

Page 94: ...ensor Lippke 5000 P N 380419 C 05 2022 When you have finished setting the test definition parameters a warning appears when exiting the function Tap to save the new test definition and return to the T...

Page 95: ...priate search method Selecting either the Name or Barcode methods brings up a touch screen keyboard for keying in the search text NOTE The Name or Barcode search methods will not find all test definit...

Page 96: ...select the Standard Test filtering parameter Make required setting then press the key 7 Now you can see the selected Standard Test filter setting Press the key to return to the list of test definition...

Page 97: ...rement result 4 custom fields are available each of which can be individually defined with a name and an input type Whether or not a field entry is required is set up for each test definition individu...

Page 98: ...p to 4 different text fields When prompted during the measuring workflow you must select either of the preset text fields from the list Use Previous Value If enabled the previous entered value will al...

Page 99: ...code can be changed to one of your own selection see Change PIN code on page 101 for details For best safety and correct operation of the device we recommend logging out of the Administrator feature...

Page 100: ...rvisor Daily administrator of test definitions workflows and standard users Has access to all test definitions workflows Can create test definitions workflows and edit custom fields Can create Standar...

Page 101: ...se is maintained You can edit the settings for an existing user create new users or delete users Edit Edit an existing user User settings are described in New on page 91 New Creates a new blank user S...

Page 102: ...be changed to a code known only by the individual user See Change PIN code on page 101 for details User Name A unique user name up to 25 characters User ID Unique user identification code up to 25 ch...

Page 103: ...to change the PIN code required for logging in To change the PIN code do the following 1 From the Access menu select Change PIN code This screen appears 2 Enter current PIN code 6 characters and tap t...

Page 104: ...to reset the PIN code for the default Administrator If you need help with that you should contact your appointed service provider see Service on page 108 1 From the Access menu select Reset User PIN...

Page 105: ...Test Log Opens the Test Log screen See Test Log on page 105 for details Error Event Log Displays an internal log file listing the last 99 pages of errors and events To see the complete list of errors...

Page 106: ...104 User Guide EN Dansensor Lippke 5000 P N 380419 C 05 2022...

Page 107: ...he test definition The default selected test definition is always the active test definition test definition text is orange but any other test definition can be selected using the Select Test Definiti...

Page 108: ...llowing Comments Comments are attached to the measurement either via custom fields or as a comment on an invalid measurement All custom field entries and comments are exported together with the log da...

Page 109: ...ons require that you insert a USB stick in the device s USB port labelled Export Test Log Exports all test data logs as text file Export Error Event Log Exports error event logs as text file Export Sc...

Page 110: ...any information for your appointed service provider Can be changed by a Service Technician Information Opens the Information screen See Information on page 109 for details Diagnostics Opens the Diagno...

Page 111: ...ions Opens the Installed Options screen which shows an overview of the installed options Serial no Shows the device s serial number Firmware Version Shows the firmware version currently installed on t...

Page 112: ...ightly higher than the surrounding temperature Ambient pressure Shows the currently measured ambient pressure Inlet Pressure Shows the current CO2 concentration in the surrounding atmosphere Package P...

Page 113: ...em Leak Test on page 112 for details 0 adjusting Pressure Sensors Calibrates the zero point of the pressure sensors in relation to the ambient atmospheric pressure When selected the following message...

Page 114: ...is especially important when performing leak tests 1 Make sure that the accessory s Feed and Sense hoses are properly connected to the device 2 If accessory is fitted with a needle remove it and fit...

Page 115: ...atically adjusted to 1000 mbar below the current inlet pressure and the leak limit P is defined as follows Test pressure below 2500 mbar 5 mbar Test pressure 2500 to 5500 mbar 0 2 of test pressure Pre...

Page 116: ...Dansensor Lippke 5000 P N 380419 C 05 2022 7 When a test fails it will be necessary to investigate where there are leaks in the system and have these repaired NOTE We recommend to perform additional...

Page 117: ...Opens the Network setup screen See Network on page 118 for details Network Logging Opens the Network Logging setup screen See Network Logging on page 119 for details Login Opens the Login setup scree...

Page 118: ...ile export format for the log files is csv Comma Separated Values This format can be imported into a spreadsheet The actual used separator is semicolon Measurement log files are named serial no _Measu...

Page 119: ...nother device The import functions requires that the files are located in a folder named lippke and named as described in Export on page 116 Import Workflows Imports a workflow database Only new test...

Page 120: ...ttings can result in reduced or no network activity DHCP It is possible to choose between a fixed static IP address or a DHCP dynamic IP address where the device s network settings are assigned from a...

Page 121: ...c fields The example below shows a protocol for a Leak test with the test specific fields underlined Device Serial No Date Time User Name Test Definition Name Test Mode Product ID Test Pressure Settli...

Page 122: ...er you are taken to the Access screen where you must select User Login and then either select a user from the list or enter a valid User ID to go to the test screen ready for measuring Logout After Se...

Page 123: ...for users on all access levels Sleep After To save energy and reduce noise you can make the device switch to a Sleep mode when not in use for a period This will cause e g the fan in the chamber and th...

Page 124: ...format Setting of date format DD MM YYYY or MM DD YYYY Time Date and Date format are related to the real time clock setting in the device The settings will have effect in all displays showing time and...

Page 125: ...P 20 Ambient temperature Operation 2 to 35 C Storage 20 to 60 C Ambient humidity Operation 10 to 90 RH non condensing Storage 95 RH non condensing Ambient pressure Operation 900 1050 mbar Electrical s...

Page 126: ...sed hose type is appropriate for the required pressure 2 A separate pressure regulator is recommended 3 Depending on test settings 4 See Pressure Regulator with filters on page 30 Accessories data Sta...

Page 127: ...0 5000 mbar Regulation at a fixed pressure 3 mbar Overshoot regulation to a fixed pressure 5 mbar 0 2 of set point Pressure units mbar mmHG or psi Test time 1 500 sec Calibration interval 12 months Da...

Page 128: ...126 User Guide EN Dansensor Lippke 5000 P N 380419 C 05 2022...

Page 129: ...code Scanner w USB cable Ser Cpl P N 301189 Stand basic Ser Cpl P N 340323 Fixture f ASTM restraining Ser Cpl P N 340325 PPC 300 II Ser Cpl P N 330237 Package Fixture f PPC 300 II Ser Cpl P N 340347 I...

Page 130: ...d continuously on a connected USB printer MOCON Europe A S does not offer printers but we have tested the following printers and can therefore recommend these Epson TM T20II Series Epson TM U220B Seri...

Page 131: ...ipment for proper ventilation The units are Class 2 appliances and thus do not require an earthed mains connection It is the responsibility of the owner and operator s of the equipment that the instal...

Page 132: ...he air contains high levels of flammable chemicals vapours or particles may be hazardous Obey all signs and instructions Cleaning Never use hard tools or abrasive materials when cleaning any part of t...

Page 133: ...on and then moved to a warmer location then at least one hour of acclimatization is required before switching on the unit If operated in a cold and high humidity environment it is advisable to let the...

Page 134: ...O O O O O Mounting hardware screws studs feet X O O O O O Silencer with fitting X O O O O O Display panel LCD LCD O O O O O O Printed circuit board display PCB PCB O O O O O O Bracket and frame for d...

Page 135: ...This blank page has been inserted to enable double sided printing of the document...

Page 136: ...0 0 VSPQF 4 3 OOFEFWFK 3JOHTUFE FONBSL 5FM JOGP EL NPDPO BNFUFL DPN XXX BNFUFLNPDPO DPN...

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