Chapter Two: Installation
Interface Cables
25
Generic Shielded Cable Description
Note
1.
To meet CE specifications, an overall metal braided shielded cable,
properly grounded at both ends, is required during use.
2.
Use an overall metal braided shielded cable assemblies, especially if
the environment contains high EMI/RFI noise.
3.
Provide adequate clearance for Type “D” cable assemblies:
•
Straight Shielded connectors require approximately 3” height.
•
Right Angle connectors require approximately 2” height.
Should you choose to manufacture your own cables, follow the guidelines listed below:
1. The cable must have a braided shield, covering all wires. Neither aluminum foil nor
spiral shielding will be as effective; using either may nullify regulatory compliance.
2. The connectors must have a metal case which has direct contact to the cable’s shield on
the whole circumference of the cable. The inductance of a flying lead or wire from the
shield to the connector will seriously degrade the shield’s effectiveness. The shield
should be grounded to the connector before its internal wires exit.
3. With very few exceptions, the connector(s) must make good contact to the device’s case
(ground). “Good contact” is about 0.01 ohms; and the ground should surround all wires.
Contact to ground at just one point may not suffice.
4. For shielded cables with flying leads at one or both ends; it is important at each such
end, to ground the shield before the wires exit. (A ¼ inch piece of #22 wire may be
undesirably long since it has approximately 5 nH of inductance, equivalent to 31 ohms at
1000 MHz). After picking up the braid’s ground, keep wires and braid flat against the
case. With very few exceptions, grounded metal covers are not required over terminal
strips. If one is required, it will be stated in the Declaration of Conformity or in this
instruction manual.
5. In selecting the appropriate type and wire size for cables, consider:
A. The voltage ratings.
B. The cumulative I
2
R heating of all the conductors (keep them safely cool).
C. The IR drop of the conductors, so that adequate power or signal voltage gets to the
device.
D. The capacitance and inductance of cables which are handling fast signals, (such as
data lines or stepper motor drive cables).
E. That some cables may need internal shielding from specific wires to others; please
see the instruction manual for details regarding this matter.
