Miyachi IPB-5000A-00-00 Operation Manual Download

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IPB-5000A

3. Packaging

3-1

3. Packaging

Shipping Kit LIst

Verify that contents of the container agree with the kit list.
If you see any damage, please

contact Miyachi Technos Corp.

Packaged Kit

Quantity

IPB-5000A

Operation Manual

Cable Clamp (Large)
for fixing I/O Cable

Cable Clamp (Small)
for fixing I/O Cable

Summary of Contents for IPB-5000A-00-00

Page 1: ...or purchasing the Miyachi Technos Inverter type Welding Power Supply IPB 5000A For correct use read this operation manual carefully After reading save it in a proper place where you can easily access to I07M0756E 01 POWER START IPB 5000A CURSOR WELD MENU RESET ENTER WELDING POWER SUPPLY ...

Page 2: ...PE Screen 6 8 7 PRECHECK Screen 6 12 8 STATUS Screen 6 13 STATUS 1 2 Screen 6 13 STATUS 2 2 Screen 6 14 ERROR SETTING Screen 6 16 MISC Screen 6 16 7 Basic Operation 7 1 8 External Interface 8 1 1 Connection Diagram for External Input Output Signals 8 1 When contacts on PLC are used as input signal 8 1 When NPN transistor sink type on PLC is used as input signal 8 2 When PNP transistor source type ...

Page 3: ...9 5 6 Error or Caution in PRECHECK 9 6 7 At Occurrence of Error or Caution 9 7 10 Specifications 10 1 1 Specifications 10 1 2 Optional Items Separately Sold 10 3 Input Cables PK 01855 10 3 Output Cables PK 01856 10 4 SENS Cables SK 05741 10 4 11 Error Codes 11 1 12 Outline Drawing 12 1 13 Schedule Data Table 13 1 1 Weld Schedule Setting 13 1 2 PRECHECK Setting 13 8 3 Monitor Setting 13 11 4 Status...

Page 4: ...ery dangerous to touch it unnecessarily Any person other than service personnel or authorized representatives personnel must not touch the inside Never disassemble repair or modify the Power Supply These actions can cause electric shock and fire If any part needs to be checked or repaired contact Miyachi Technos Corp or your distributor for help Denotes operations and practices that may imminently...

Page 5: ...ug That can cause electric shock short circuits and fire If any part needs to be repaired or replaced consult Miyachi Technos Corp or your distributor Stop the operation if any trouble occurs Continuous operation after occurrence of a trouble such as burning smell abnormal sound abnormal heat smoke etc can cause electric shock and fire If such a trouble occurs immediately consult Miyachi Technos C...

Page 6: ...ngs on it may cause malfunction Keep combustible matter away from the welding machine Surface flash and expulsion can ignite combustible matter If it is impossible to remove all combustible matter cover them with non combustible material Do not cover this equipment with a blanket cloth etc If such a cover is used it may be heated and burn Do not use this Power Supply for purposes other than weldin...

Page 7: ...face of the Power Supply Where there is considerable dirt Where the Power Supply may be subjected to vibration or impact If the outside of the Power Supply is stained wipe it with a dry cloth or a moistened cloth If it is badly stained use diluted neutral detergent or alcohol to clean it Do not use paint thinner benzene etc which can discolor or deform the parts Do not put screws coins etc in the ...

Page 8: ...ion of labels and the meaning of the symbols are as follows Location the side surface of a plastic cover inside IPB 5000A Meaning Danger Location Output terminal cover inside IPB 5000A Meaning Danger of Electrical Shock DANGER WHEN INSPECTING INTERNAL MAKE SURE TO TURN OFF MAIN CIRCUIT BREAKER AND WAIT FOR AT LEAST 5 MINUTES NOT TO GET AN ELECTRIC SHOCK ...

Page 9: ...de etc for stable fusing As an inverter is used the power factor is high and the power condition is stabilized Because of the menu selection system setting of various items can easily be done With four protective functions the operator can work at ease Overcurrent detecting function No current no voltage detecting function Thermostat fault detecting function Self diagnostics The Miyachi Technos IP...

Page 10: ...t Verify that contents of the container agree with the kit list If you see any damage please contact Miyachi Technos Corp Packaged Kit Quantity IPB 5000A 1 Operation Manual 1 Cable Clamp Large for fixing I O Cable 2 Cable Clamp Small for fixing I O Cable 3 ...

Page 11: ...power switch is turned on to supply the power to IPB 5000A and IPB 5000A works normally START Lamp Lights up while the start signal is input to make the sequence start WELD Key with WELD Lamp Use WELD Key if you want to make the sequence start without flowing the weld current When WELD Key is pressed to extinguish WELD Lamp then the weld current does not flow POWER START IPB 5000A CURSOR WELD MENU...

Page 12: ...ET Key to reset the display of a trouble after removing the cause of the trouble when the trouble display is shown on Display Screen ENTER Key Use ENTER Key to put in a set value or selected item Move the cursor to each item to be changed and press ENTER Key item by item to complete the change Key Press Key to increase the value of a changed item Key Press Key to decrease the value of a changed it...

Page 13: ... Miyachi Technos Corp Terminal block for Welding Power Output Used for connecting to the input of welding transformer The size of screws is M6 for connection 1 1 3 7 3 5 3 3 3 1 29 2 7 2 5 2 3 2 1 1 9 1 7 1 5 13 9 7 5 3 8 3 6 34 3 2 3 0 2 8 2 6 24 2 2 20 1 8 1 6 1 4 1 2 1 0 8 6 4 STOP 1ST 2ND COM SCH 1 SCH 4 SCH 8 SCH16 SCH32 SCH 2 SCH64 INT 24V EXT COM WELD ON OFF ERROR RESET COM COM GOOD NG END ...

Page 14: ... Allow at least 10cm or more from the end of the Wiring Outlet projected at the Output Terminal Cover in the rear potion of IPB 5000A As IPB 5000A should be air cooled do not install it in a closed area Front View Top View 10cm or more Outlet POWER START IPB 5000A CURSOR WELD MENU RESET ENTER WELDING POWER SUPPLY 10cm or more 10cm or more Air Inlet Air Inlet 10cm or more Air Inlet Air Inlet Outlet...

Page 15: ...SCH64 INT 24V EXT COM WELD ON OFF ERROR RESET COM COM GOOD NG END CAUTION COUNT UP READY OUT COM OUT COM SOL 1 SOL 2 SOL COM PRG PROTECT 39 PARITY WE1 STOP COM W INTERRUPT P 00281 001 COUNT RESET CONTROL SIG 2 3 1 OPTION1 OPTION2 SOL POWER OPTION4 OPTION5 OPTION3 RS232C RS485 POWER OUT P 1463 V U I O SENS SERIAL NO JAPAN MIYACHI TECHNOS CORP MADE IN A1 SHORT 短絡 1 2 3 4 5 5 SHORT 短絡 SHORT 短絡 INP...

Page 16: ...V System 380 to 480V If the connection is done as the figure below in the case of 400V System it may damage IPB 5000A or Welding Transformer IPB 5000A 00 00 for use IPB 5000A 00 01 for use 200V System Power Supply 400V System Power Supply 2 Connecting SENS Cable to transformer Connect SENS Cable from Welding Transformer I O Signal Connector See 4 2 in the rear panel of IPB 5000A to Welding Transfo...

Page 17: ...tion Control and Constant Power Control 4 Connecting a power supply Connect Input Cable from Breaker for Welding Power Input See 4 2 in the rear panel of IPB 5000A to Earth Leakage Breaker Connect the earth cable to PE Terminal 5 Connecting a necessary External I O Signal Cable to Terminal Strip for External Input Output Signal See 4 2 Prepare cables for the connection referring to 8 External Inte...

Page 18: ...age Combination Control and Constant Power Control See 8 b CONTROL 5 Set each value of the followings SCH TIME UP SLOPE DOWN SLOPE WE1 WE2 TR 6 Supply the current for welding e g close Pin No 5 at External Interface in 8 1 7 Display monitored CURR VOLT POWER and RESIST for verifying weld See 4 MONITOR Screen 8 Selection of Judgement Function Set the upper and lower limit of CURR VOLT POWER and RES...

Page 19: ...ach function is displayed as a menu form Move the cursor to an item you desire press ENTER key to go to the selected screen The numbers of 3 to 8 show the paragraph No in the chapter ３４５６７８ 3 SCHEDULE Screen Up to 127 weld schedules can be set on IPB 5000A Those schedules are indicated as SCHEDULE 1 to 127 The screen is used to set the SCHEDULE No length of weld time weld current and so on Mo...

Page 20: ...IPB 5000A 6 Discription of Display Screens 6 3 Constant Current Control Constant Voltage Control Constant Current Constant Voltage Combination Control Constant Power Control a b c d e f g h ...

Page 21: ...hich weld current is suspended between WE1 and WE2 WE2 Weld 2 Time The second weld time for which weld current is supplied HOLD Hold Time Period of time to hold work piece after ceasing weld current c UPSLOPE Set the upslope time to increase the weld current gradually See 9 Time Chart Set it for WE1 and WE2 respectively d DOWNSLOPE Set the downslope time to decrease the weld current gradually See ...

Page 22: ...nd Resistance is magenta Move the cursor to Function Key a to f to be selected and press ENTER Key to display the desired screen Press one more time ENTER Key to erase the displayed data When displaying data of two or less Function Key When displaying data of three or more a CURR The waveform of Current can be displayed b PEAK RMS Switch between PEAK and RMS of Current The above screen shows RMS c...

Page 23: ...he waveform of Resistance can be displayed g TOTAL COUNT The mode of a counter can be displayed For details see 8 c COUNTER h Pulse Width Monitor The mean value of pulse widths of the supplied pulse current is displayed in the percentage to 100 of the pulse width at the full wave Use Pulse Width Monitor as an indication i Weld Time The period during which weld current is supplied is displayed ...

Page 24: ...ange is 0 00kA to 9 99kA Switching between PEAK and RMS is possible If the upper limit H is set to 9 99kA and the lower L to 0 00kA no monitoring is done c VOLT Set the upper limit H and lower limit L of the weld voltage for each of WE1 and WE2 The setting range is 0 00V to 9 99V Switching between PEAK and RMS is possible If the upper limit H is set to 9 99V and the lower L to 0 00V no monitoring ...

Page 25: ...schedule b TYPE Indicates the type of selected standard waveforms CURR VOLT POWER and RESIST The standard waveform can be selected among the following seven types of waveform Waveform How to Select Remarks Set Current Waveform Press NEW Button next press SCH C Button on the displayed screen From now on the word of Button is omitted here Selectable only for Constant Current Control and Constant Cur...

Page 26: ...NTER Key to show PASTE Button After changing SCHEDULE to be copied source into new SCHEDULE to be overwritten destination move the cursor to PASTE Button and press ENTER Key to copy the data of Envelope Waveform How to Draw Standard Waveform and ENVELOPE Waveform Here the way how standard waveforms and ENVELOPE waveforms are drawn is described Move the cursor to ENVELOPE Key on MENU Screen selecti...

Page 27: ...dard waveform Select MON Button to draw a standard waveform from a monitored waveform Select CURR Button to draw the standard waveform of a current waveform Select each button on the right of CURR button for Voltage Power and Resistance Select EDIT Button to draw Envelope Waveform ...

Page 28: ...ens 6 11 Set INTERVAL OFFSET and ON OFF and press RETURN Button Select WRITE Button for storing the setting Here in this step Envelope Waveform has been set When displaying the monitored screen Envelope Waveform will appear Envelope Waveform ...

Page 29: ...just before supplying the weld current and see if work pieces to be welded are correctly positioned by the use of the measured value of current then a TIME Set a weld time If the weld time equals to 0 0ms no PRECHECK is done b VOLT Set a control voltage c COMP CURR HIGH LOW HIGH Set the upper limit of current for PRECHECK LOW Set the lower limit of current for PRECHECK d CURR MONITOR Displays the ...

Page 30: ...wer Control c START SIG TIME Set a delay time defined as the time period which elapses from an input of Start Signal to a beginning of weld sequence The setting can eliminate the chattering movement of a start switch Select the set value among 20ms 10ms 5ms and 1ms If a chattering proof switch can be used shortest Delay Time can be obtained d START SIG HOLD A self sustaining timing at starting can...

Page 31: ...of 10ms or 100ms HOLD Outputs End and GOOD signal for the period which 2ND STAGE terminal is closed But if it is closed for 10ms or less the signals are output for 10ms If it is longer than 10ms they are output for the closed period of 2ND STAGE terminal g MONITOR MODE Set the mode of a displayed monitor value EXCLUDE SLOPE Slope period not included INCLUDE SLOPE Slope period also included h PARIT...

Page 32: ...ART Set the starting time Period for neglect of No Current supplying monitor g PW MONITOR START Set the starting time Neglect of pulse width monitor h NG OUTPUT Set the mode of NG terminal NORMALLY CLOSE Open at the occurrence of NG NORMALLY OPEN Closed at the occurrence of NG i READY OUTPUT Set the mode of READY terminal WELD ON READY at WELD ON POWER ON READY at POWER ON j ERROR Displays ERROR S...

Page 33: ...FF NG Signal is output The input of Start Signal is not accepted at the occurrence of NG ON Caution Signal is output The input of Start Signal is accepted even at the occurrence of Caution b BACK Displays STATUS 2 2 Screen of the previous page MISC Screen a USER1 1 00 9 99 It is for testing Do not change it b USER2 10 0 19 9 It is for testing Do not change it a b a b c d e f g ...

Page 34: ...t in Monitor Counting Manner GOOD WELD Counter counts up WORK Counter counts up increment of 1 when WELD Counter reached the set value CAUTION WELD Counter counts up WORK Counter counts up increment of 1 when WELD Counter reached the set value NG WELD Counter does not count up WELD Counter is reset to 0 zero when NG is reset WORK Counter does not count up Note The period for retaining the memory o...

Page 35: ... Breaker 3 Press MENU key on Front Panel to display MENU Screen Move the cursor to STATUS Key and press ENTER Key 4 STATUS Screen is displayed Set the function Move the cursor to the desired item and press key to select the function Set ITB 780A6 to WELD TRANS Set CURR Constant Current Control to CONTROL 5 Press MENU Key on Front Panel to display MENU Screen Move the cursor to SCHEDULE and press E...

Page 36: ...NTER Key MONITOR Screen is displayed 7 Press WELD Key on Front Panel to light up WELD Lamp LED 8 Set ON Closed circuit to WELD ON OFF on Connecting Terminal Strip for External Input Output Signal at Rear Panel Make sure that the letter of READY on the upper right of Screen is green lighted 9 Set ON Closed circuit to SCH1 SCH2 SCH4 and SCH8 on Connecting Terminal Strip for External Input Output Sig...

Page 37: ... output and then the weld head begins to squeeze for the weld As the figure on the right is displayed check that the weld schedule is correctly set When confirming the operation check that SQZ time Squeeze Time is sufficient If weld current flows before the welding electrode force becomes sufficient spatters are produced WARNING ...

Page 38: ...31 30 29 28 27 26 25 24 23 22 21 20 19 18 16 17 15 14 13 12 11 10 9 8 6 5 4 3 2 1 7 RY 24VDC 24VDC INT 24V EXT COM STOP 1ST 2ND COM SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY WE1 STOP COM WELD ON OFF ERROR RESET COM COUNT RESET W INTERRUPT PRG PROTECT COM GOOD NG END CAUTION COUNT UP READY OUT COM OUT COM SOL POWER SOL 1 SOL 2 SOL COM OPTION1 OPTION2 OPTION3 OPTION4 OPTION5 ...

Page 39: ... OUT COM SOL POWER SOL 1 SOL 2 SOL COM OPTION1 OPTION2 OPTION3 OPTION4 OPTION5 1ST 2ND COM SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY WE1 STOP COM WELD ON OFF ERROR RESET COM COUNT RESET W INTERRUPT PRG PROTECT COM INT 24V EXT COM STOP ＰＬＣ 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 16 17 15 14 13 12 11 9 8 6 5 4 3 2 1 7 10 ...

Page 40: ... SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY WE1 STOP COM WELD ON OFF ERROR RESET COM COUNT RESET W INTERRUPT PRG PROTECT COM GOOD NG END CAUTION COUNT UP READY OUT COM OUT COM SOL POWER SOL 1 SOL 2 SOL COM OPTION1 OPTION2 OPTION3 OPTION4 OPTION5 24VDC ＰＬＣ 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 16 17 15 14 13 12 11 9 8 6 5 4 3 2 1 7 10 ...

Page 41: ...onnecting to Pin 31 to activate a solenoid valve If so it may result in a trouble 2 When contacts or NPN transistor sink type on PLC is used as an input signal for start or selecting Schedule etc connect Pin 2 to Pin 1 When PNP transistor source type on PLC is used as an input signal for start or selecting Schedule etc connect Pin 2 to COM Terminal on PLC 3 Normally connect Pin 3 to Pin 1 When ope...

Page 42: ...External Schedule Select Method This Pin makes it possible to detect a trouble caused by the breaking of a Schedule Select Signal wire Select Pins so that the sum of the numbers of closed Schedule Select Signal wires and a Parity Signal wire may always be odd Refer to 3 Schedule No and Schedule Select Terminal When EXT NP or PANEL is selected in SCHEDULE and WE1STOP selected in PARITY WE1STOP It w...

Page 43: ...nductor switch used 25 END Signal Output Terminal After the sequence has ended the Pin is closed for the certain period The period of closing can be set to HOLD 10ms or 100ms The signal also is output when the sequence is made operate in the condition of WELD OFF The rated capacity of a contact is 24VDC 20mA Semi conductor switch used 26 CAUTION Signal Output Terminal When ON is set at ERROR SETTI...

Page 44: ... when the sequence works The rated capacity of a contact is 120VAC 0 5A 24VDC 0 5A or 24VAC 0 5A Semi conductor switch used Prepare a solenoid valve with the contact capacity of 0 5A 34 COM Terminal for Solenoid Valve Used for activating a solenoid valve by the use of an internal power supply Internally connected to GND Chassis 35 Preparatory Input Terminal Do not connect here If it is connected w...

Page 45: ... and Schedule Select Terminals Schedule No SCHEDULE Closed Blank Open SCHEDULE SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 ...

Page 46: ... 9 Schedule No SCHEDULE Closed Blank Open SCHEDULE SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 ...

Page 47: ...hedule No SCHEDULE Closed Blank Open SCHEDULE SCH 1 SCH 2 SCH 4 SCH 8 SCH16 SCH32 SCH64 PARITY 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 ...

Page 48: ... START SIG TIME and the period for preparing the supply of weld current 0 3ms max b Time period for computing a monitored value 200ms max c Start Input is required to be open for 10ms or more 40ms or more in COMPARATOR Screen or PRECHECK Screen after the termination of END Output Signal d CAUTION Output is switched to OFF at the coming input of Start Signal NG Output CAUTION Output OFF ON d GOOD O...

Page 49: ...rformed at Schedule 9 In B as only SCH 8 is set to ON weld is at Schedule 8 As SCH 16 and 32 are set to OFF at the timing of determining Schedule they are invalid SCH64 OFF SCH32 OFF SCH16 OFF SCH8 OFF SCH4 OFF SCH2 OFF SCH1 OFF 2ND STAGE OFF Period set at START SIG TIME Ａ OFF OFF OFF ON OFF ON ON SCH64 OFF SCH32 ON SCH16 OFF SCH8 OFF SCH4 OFF SCH2 OFF SCH1 OFF 2ND STAGE OFF Ｂ OFF OFF ON ON OFF OF...

Page 50: ...es to an end even if Start Signal is made open Symbol SQ Squeeze Time RC Resistance Pre check Time CP Resistance Judgment Time 1ms U1 Upslope 1 Time W1 1st Weld Time D1 Downslope 1 Time CO Cool Time U2 Upslope 2 Time W2 2nd Weld Time D2 Downslope 2 Time HO Hold Time a Closed circuit is required until the termination of W2 b Closed circuit is required until the termination of SQ c Closed circuit is...

Page 51: ...ment Time 1ms U1 Upslope 1 Time W1 1st Weld Time D1 Downslope 1 Time CO Cool Time U2 Upslope 2 Time W2 2nd Weld Time D2 Downslope 2 Time HO Hold Time a During the set period 100ms END or GOOD Signal is output regardless of the condition of 2ND STAGE Input b When the period of 2ND STAGE Input is 10ms or less END or GOOD Signal is output for 10ms When the period of 2ND STAGE Input is longer than 10m...

Page 52: ...ut works by the Input of 2ND STAGE and is closed from SQ to HO Symbol SQ Squeeze Time RC Resistance Pre check Time CP Resistance Judgment Time 1ms U1 Upslope 1 Time W1 1st Weld Time D1 Downslope 1 Time CO Cool Time U2 Upslope 2 Time W2 2nd Weld Time D2 Downslope 2 Time HO Hold Time a When 1ST STAGE Input is open before the start of a weld sequence SOL1 Output also becomes open b Once the sequence ...

Page 53: ... goes out of the range between the upper and lower limit set in PRECHECK Screen and an error signal of NG or Caution is generated W2 W1 HO CO CP RC SQ OFF 2ND STAGE SOL2 Output CAUTION Output NG OUTPUT NG OUTPUT NORMALLY OPEN NG Output NORMALLY CLOSE ON NG Output OFF OFF OFF OFF END Output is not produced Weld Current Sequence is not performed after NG or Caution is generated in PRECHECK ...

Page 54: ...e occasion where NG or CAUTION is produced while current is supplied W2 HO CO W1 CP RC SQ OFF 2ND STAGE SOL2 Output CAUTION Output NG OUTPUT NG OUTPUT NORMALLY OPEN NG Output NORMALLY CLOSE ON NG Output OFF OFF OFF OFF END Output is not produced Sequence is not performed after NG or Caution is produced Weld Current ...

Page 55: ...at power value can be the set power Schedule Select Numbers 127 Schedules 1 to 127 Selected by External Signal or on Panel Timer Setting Range Squeeze Time SQ 0000 to 9999ms 1ms each each represents Increment or Decrement PRECHECK Current RC 00 0 to 10 0ms 0 2ms ea PRECHECK Judgment CP 1ms Fixed Upslope 1 U1 000 0 to 100 0ms 0 2ms ea Weld Time 1 W1 000 0 to 100 0ms 0 2ms ea Downslope 1 D1 000 0 to...

Page 56: ...of counted numbers is approximately 10 days since the day when a power supply is turned off at latest Start Signal Stabilizing Period Set at START SIG TIME Weld Sequence is started after finding the set value of 1 5 10 or 20ms and the Start Signal Self sustaining Method Set at START SIG HOLD NO HOLD No self sustaining action WE HOLD Self sustaining action works from the start of current supply SQ ...

Page 57: ...d with IPB 5000A turned on Operation Environment Temperature 5 to 40 Humidity 90 or less No condensation Outline mm 269 H x 172 W x 390 D No projections included Mass kg 15 2 Optional Items Separately Sold Input Cables PK 01855 If a customer procures the cable by oneself prepare it in accordance with the following right hand specifications Type Branch No Length m Specifications of Standard Cable 0...

Page 58: ... Voltage 600VAC min 005 5 Section Area 8mm2 min Standard 010 10 No of Cores 3 Cable Dia 25 mm max Type Branch No Length m Specifications of CE Marking Compliant Cable 102 2 Rated Voltage 750VAC min 105 5 Section Area 10mm2 min CE Marking Compliant 110 10 No of Cores 3 Cable Dia 25 mm max Compliance Standard Conductor VDE0812 0281 Insulation VDE0250 0281 SENS Cables SK 05741 Item Branch No Length m...

Page 59: ...ata return to values on the factory shipment after displaying the message of Initializing Please wait a moment Re set the values on record It takes approximately 10s to initialize the memory Do not turn off power for the period If E 02 MEMORY ERROR is displayed again repair is required Contact Miyachi Technos Corp E 03 OVER HEAT Temperature rises inside IPB 5000A and thermostat for power element i...

Page 60: ...ent at the start of current flow by that setting This error does not happen when CURR is set at CONTROL setting in STATUS Screen E 11 PARITY ERROR Sum of numbers of closed Schedule Select Signal wires and a Parity Signal wire is not odd Select and close Parity Signal so that the sum of the numbers of closed Schedule Select Signal wires and a Parity Signal wire can be odd This error happens only wh...

Page 61: ... electrodes is out of lower limit set at COMPARATOR Screen Check work pieces welder and welding power supply voltage E 20 RESIST ERROR HIGH Measured resistance across electrodes is out of upper limit set at COMPARATOR Screen Check work pieces welder and welding power supply voltage E 21 RESIST ERROR LOW Measured resistance across electrodes is out of lower limit set at COMPARATOR Screen Check work...

Page 62: ...IPB 5000A 12 Outline Drawing 12 1 12 Outline Drawing Dimensions in mm P O W E R S T AR T I PB 5 00 0A CURSOR WELD MENU RESET ENTER WE LDING POWER SU PPLY 60 4 M4 130 275 390 128 172 260 269 ...

Page 63: ... 13 1 13 Schedule Data Table 1 Weld Schedule Setting POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH1 SCH2 SCH3 SCH4 SCH5 SCH6 SCH7 SCH8 SCH9 SCH10 SCH11 SCH12 SCH13 SCH14 SCH15 SCH16 SCH17 SCH18 ...

Page 64: ...Schedule Data Table 13 2 POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH19 SCH20 SCH21 SCH22 SCH23 SCH24 SCH25 SCH26 SCH27 SCH28 SCH29 SCH30 SCH31 SCH32 SCH33 SCH34 SCH35 SCH36 ...

Page 65: ...Schedule Data Table 13 3 POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH37 SCH38 SCH39 SCH40 SCH41 SCH42 SCH43 SCH44 SCH45 SCH46 SCH47 SCH48 SCH49 SCH50 SCH51 SCH52 SCH53 SCH54 ...

Page 66: ...Schedule Data Table 13 4 POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH55 SCH56 SCH57 SCH58 SCH59 SCH60 SCH61 SCH62 SCH63 SCH64 SCH65 SCH66 SCH67 SCH68 SCH69 SCH70 SCH71 SCH72 ...

Page 67: ...Schedule Data Table 13 5 POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH73 SCH74 SCH75 SCH76 SCH77 SCH78 SCH79 SCH80 SCH81 SCH82 SCH83 SCH84 SCH85 SCH86 SCH87 SCH88 SCH89 SCH90 ...

Page 68: ...ule Data Table 13 6 POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH91 SCH92 SCH93 SCH94 SCH95 SCH96 SCH97 SCH98 SCH99 SCH100 SCH101 SCH102 SCH103 SCH104 SCH105 SCH106 SCH107 SCH108 ...

Page 69: ... Table 13 7 POWER 2 POWER 1 VOLT 2 VOLT 1 CURR 2 CURR 1 TR H0 D2 W2 U2 C0 D1 W1 U1 SQ ITEM SCH SCH109 SCH110 SCH111 SCH112 SCH113 SCH114 SCH115 SCH116 SCH117 SCH118 SCH119 SCH120 SCH121 SCH122 SCH123 SCH124 SCH125 SCH126 SCH127 ...

Page 70: ...H1 SCH28 SCH2 SCH29 SCH3 SCH30 SCH4 SCH31 SCH5 SCH32 SCH6 SCH33 SCH7 SCH34 SCH8 SCH35 SCH9 SCH36 SCH10 SCH37 SCH11 SCH38 SCH12 SCH39 SCH13 SCH40 SCH14 SCH41 SCH15 SCH42 SCH16 SCH43 SCH17 SCH44 SCH18 SCH45 SCH19 SCH46 SCH20 SCH47 SCH21 SCH48 SCH22 SCH49 SCH23 SCH50 SCH24 SCH51 SCH25 SCH52 SCH26 SCH53 SCH27 SCH54 ...

Page 71: ...6 SCH58 SCH87 SCH59 SCH88 SCH60 SCH89 SCH61 SCH90 SCH62 SCH91 SCH63 SCH92 SCH64 SCH93 SCH65 SCH94 SCH66 SCH95 SCH67 SCH96 SCH68 SCH97 SCH69 SCH98 SCH70 SCH99 SCH71 SCH100 SCH72 SCH101 SCH73 SCH102 SCH74 SCH103 SCH75 SCH104 SCH76 SCH105 SCH77 SCH106 SCH78 SCH107 SCH79 SCH108 SCH80 SCH109 SCH81 SCH110 SCH82 SCH111 SCH83 SCH112 ...

Page 72: ...IPB 5000A 13 Schedule Data Table 13 10 TIME VOLT CURR HI CURR LO TIME VOLT CURR HI CURR LO SCH113 SCH121 SCH114 SCH122 SCH115 SCH123 SCH116 SCH124 SCH117 SCH125 SCH118 SCH126 SCH119 SCH127 SCH120 ...

Page 73: ...LO RESIST2 HI RESIST1 LO RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT 2 LO VOLT 2 HI VOLT 1 LO VOLT 1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH1 SCH2 SCH3 SCH4 SCH5 SCH6 SCH7 SCH8 SCH9 SCH10 SCH11 SCH12 SCH13 SCH14 SCH15 SCH16 SCH17 SCH18 ...

Page 74: ...RESIST1 LO RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT 2 LO VOLT 2 HI VOLT 1 LO VOLT 1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH19 SCH20 SCH21 SCH22 SCH23 SCH24 SCH25 SCH26 SCH27 SCH28 SCH29 SCH30 SCH31 SCH32 SCH33 SCH34 SCH35 SCH36 ...

Page 75: ...RESIST1 LO RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT 2 LO VOLT 2 HI VOLT 1 LO VOLT 1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH37 SCH38 SCH39 SCH40 SCH41 SCH42 SCH43 SCH44 SCH45 SCH46 SCH47 SCH48 SCH49 SCH50 SCH51 SCH52 SCH53 SCH54 ...

Page 76: ...RESIST1 LO RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT 2 LO VOLT 2 HI VOLT 1 LO VOLT 1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH55 SCH56 SCH57 SCH58 SCH59 SCH60 SCH61 SCH62 SCH63 SCH64 SCH65 SCH66 SCH67 SCH68 SCH69 SCH70 SCH71 SCH72 ...

Page 77: ...I RESIST1 LO RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT2 LO VOLT2 HI VOLT1 LO VOLT1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH73 SCH74 SCH75 SCH76 SCH77 SCH78 SCH79 SCH80 SCH81 SCH82 SCH83 SCH84 SCH85 SCH86 SCH87 SCH88 SCH89 SCH90 ...

Page 78: ...SIST1 LO RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT2 LO VOLT2 HI VOLT1 LO VOLT1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH91 SCH92 SCH93 SCH94 SCH95 SCH96 SCH97 SCH98 SCH99 SCH100 SCH101 SCH102 SCH103 SCH104 SCH105 SCH106 SCH107 SCH108 ...

Page 79: ... RESIST1 HI POWER 2 LO POWER 2 HI POWER 1 LO POWER 1 HI VOLT2 LO VOLT2 HI VOLT1 LO VOLT1 HI CURR 2 LO CURR 2 HI CURR 1 LO CURR 1 HI ITEM SCH SCH109 SCH110 SCH111 SCH112 SCH113 SCH114 SCH115 SCH116 SCH117 SCH118 SCH119 SCH120 SCH121 SCH122 SCH123 SCH124 SCH125 SCH126 SCH127 ...

Page 80: ...T TRANS SCAN MODE TRANS INTERVAL COMM MODE COMM UNIT COMM SPEED NO CURR MONITOR START PW MONITOR START NG OUTPUT READY OUTPUT ERROR SETTING E08 NO CURRENT E09 NO VOLTAGE E16 E17 OUT LIMIT OF CURR E18 E19 OUT LIMIT OF VOLT E20 E21 OUT LIMIT OF POWER E22 E23 OUT LIMIT OF RESIST E15 PRECHECK ERROR MISC TRANS USER1 TRANS USER2 COUNTER PRESET TOTAL GOOD PRESET WORK PRESET WELD ...

Page 81: ...overseas distributors are warranted in accordance with the warranty contract of those companies or distributors where the product was purchased Customer must contact the purchasing company or distributor regarding the product warranty 2 When a Miyachi Technos Corporation product is being set up for operation at an overseas facility under the presence of a serviceman of Miyachi Technos Corporation ...

Page 82: ...required to pay for any overseas shipping In case of repair at overseas Miyachi affiliated companies Miyachi Technos Corporation will repair or replace at its option defective parts and or unit free of charge All freight charges are responsibility of the customer Miyachi Technos Corporation will send it to the customer s designated location and charge the customer for all shipping costs 3 When a M...

Page 83: ...re salt water storm lightning other natural disasters war terrorism other rebellion or abnormal voltage etc 4 Defect or damage caused by the use of this product in combination with the product of other company or by any surrounding equipment 5 Damage due to crack discoloration dirt and deficiency on storage in use 6 Exchange of consumable items 5 Responsibility of our Company Miyachi Technos Corpo...

Page 84: ...on is discontinued Miyachi Technos Corporation will provide hardware replacement options based on commercially available components or parts 8 After Service If you have any question or request for repair and purchase of parts or units please contact a distributor or representative of Miyachi Technos Corporation Please inform us of the model serial number problem and distributor s name where you pu...

Page 85: ...not duplicate partially or entirely the operation manual Miyachi Technos Corporation reserves the right to change the content of the operation manual at any time without notice Although Miyachi Technos Corporation created the operation manual with making assurance doubly sure if you find incomprehensible matters mistake typographical errors etc please inform us of them immediately Attention Date o...

Page 86: ...81 6 6305 2211 Key Number Nagoya Sales Office Application Laboratory 4F Kumada Shirakawa Bldg 2 11 19 Sakae Naka ku Nagoya city Aichi 460 0008 Japan TEL 052 201 3330 FAX 052 201 3380 TEL 81 52 201 3330 Key Number Overseas Miyachi affiliated companies Miyachi Korea Corp D 510 Pundang Techno Park 151 Yatap Dong Pundang Gu Songnam city Kyunggi Do Korea TEL 82 342 707 5855 FAX 82 342 707 5857 Miyachi ...

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Miyachi IPB-5000A-00-00, Operation Manual

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