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Mitsubishi FREQROL-E700, Manual

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Mitsubishi FREQROL-E700 Manual Download Page 17

1-7

1

1.2.2  Principles of the motor

When a motor is connected to a source of power, current flows through the stator winding, or stator coil, within 
the motor, which creates a rotating magnetic field. This rotating magnetic field causes the stator (rotor) to rotate. 
Motor speed is proportional to the frequency of the power source.
Basically, the motor rotates by electromagnetic force.

Fan

Core

Rotor

Frame

Coil

Structure of the motor

Summary of Contents for FREQROL-E700

Page 1: ...Your First Inverter Satellite Training Series PART2...

Page 2: ......

Page 3: ...terial The Mitsubishi general purpose inverter FR E700 series is used for this training If the equipment in your actual environment is different make sure to read the specif ic manual for your device...

Page 4: ...oard with wet hands Otherwise you may get an electric shock When measuring the main circuit capacitor capacity the DC voltage is applied to the motor for 1s at powering OFF Never touch the motor termi...

Page 5: ...tion enhanced motor or measures must be taken to suppress surge voltage Surge voltage attributable to the wiring constants may occur at the motor terminals deterio rating the insulation of the motor W...

Page 6: ...up software FR Configurator SW 3 Instruction Manual IB 0600306ENG Excerpts from content regarding starting the inverter setup GOT2000 series Connection Manual Connecting with Mitsubishi Devices Editio...

Page 7: ...e inverter FR E700 series 2 5 2 3 Connecting the inverter 2 6 2 3 1 Removing and installing the cover 2 6 2 3 2 Connecting the power cable 2 7 2 3 3 Control terminals 2 8 2 4 Inverter usage precaution...

Page 8: ...configuration Monitor area 4 7 4 2 Easy Setup 4 8 4 2 1 Configuration method 4 8 4 2 2 System property 4 9 4 2 3 Communication setting 4 10 4 2 4 Inverter setting method 4 11 4 2 5 Automatic detection...

Page 9: ...mmunication settings 5 14 5 3 External potentiometer operation 5 15 5 3 1 Analog configuration of frequency voltage and current input 5 15 Chapter 6 Review 6 1 Review 1 Belt conveyor control 6 2 Revie...

Page 10: ...MEMO...

Page 11: ...sed to control motor speed While this is not a term often heard in typical conversation inverters are used in many of the devices used on a daily basis Inverters are used in trains for example Inverte...

Page 12: ...peed of standard motors without restriction 1 1 2 Benefits of the inverter 1 The inverter can freely changes the speed of standard motors They can be also connected to the already installed standard m...

Page 13: ...verter improves efficiency of work and enable conveyors to be stopped at specific positions Conveyor speeds can be optimally adjusted depending on the work conditions Soft starts and stops prevent pro...

Page 14: ...ol over air flow pressure or flow amount Necessary amount can be changed according to seasons and day night Pump Fan blower Ventilation fan Cooling tower Drying machine Furnace fan Standard motor Damp...

Page 15: ...1 5 1 Air conditioner Electric vehicle Train Washing machine Inverters are used in these and many other applications As you can see inverters are used in the products and devices we use every day...

Page 16: ...l in this section Frequency Outlets in homes for example supply power at 100V 50Hz and 200V 60Hz specifications V represents voltage and Hz represents the frequency Frequency values are usually shown...

Page 17: ...or winding or stator coil within the motor which creates a rotating magnetic field This rotating magnetic field causes the stator rotor to rotate Motor speed is proportional to the frequency of the po...

Page 18: ...ng capacitor Inverter section The inverter section converts the DC converted by the converter section into a pulsed current of alternating current having variable frequency Pulsed current refers to cu...

Page 19: ...inverters Mitsubishi offers many types of inverters to suit different purposes This chapter will cover the compact and high functionality FR E700 model in detail Make sure the power is not turned on b...

Page 20: ...erter Capacity Functions and performance Fans and pumps FR D700 Compact Overcurrent shutdown level is approx 170 approx 200 for FR D700 of the rated current Overcurrent shutdown level is approx 200 of...

Page 21: ...further achieved SF PR This model achieves the IE3 efficiency class with the same dimensions as those of conventional models using our unique steel plate frame technology and new core materials It mai...

Page 22: ...z 200 torque 0 1K to 3 7K can be generated under Advanced magnetic flux vector control The non slip M Dial with adaptive stroke speed allows for quick jumps or precise increments based on turning spee...

Page 23: ...input switch USB connector cover Front cover PU connector cover Location of the capacity plate and the rating plate differs according to the inverter capacity Refer to the outline dimension drawing FR...

Page 24: ...e front cover by pulling it toward you in the direction of arrow Reinstallation To reinstall match the cover to the inverter front and install it straight Wiring cover Removes easily when pulled towar...

Page 25: ...d S and the motor is connected to terminals U V and W Screw size M3 5 Motor Power supply N P PR IM R L1 S L2 Jumper Screw size M3 5 Three phase three wire power supply This power supply is for large e...

Page 26: ...nal screw and insert the cable into the terminal Cable sheath stripping length L L mm Terminals A B and C 6 All others 5 3 Tighten the screw according to the specified tightening torque Under tighteni...

Page 27: ...ipped wire after twisting it to prevent it from becoming loose In addition do not solder it 2 Crimp the blade terminal Insert wires to a blade terminal and check that the wires come out for about 0 to...

Page 28: ...ring cover to fix the inverter to the surface Refer to the clearances below Vertical Install the inverter vertically Front cover Wiring cover Front cover Wiring cover FR E720 0 1K SC 0 75K SC FR E720S...

Page 29: ...ure feature Humidity 90 RH or less Clearances side 1cm or more Inverter Clearances front 10cm or more 10cm or more 1cm or more 1cm or more When using the inverters at the surrounding air temperature o...

Page 30: ...make the surrounding air temperature of the inverter higher than the permissible value by providing ventilation and increasing the panel size Arrangement of ventilation fan and inverter Heat generated...

Page 31: ...y fault occurs take the appropriate corrective action then reset the inverter and resume operation Not doing so may lead to the inverter fault and damage Inverter fault or alarm indications are roughl...

Page 32: ...2 14 MEMO...

Page 33: ...e If the motor moving the belt conveyor is not rotated smoothly items on the belt conveyor could fall off and break The motor must be started slowly to ensure that the conveyor moves smoothly The moto...

Page 34: ...motor rating plate 4 Multi speed setting high speed 0 01Hz 60Hz 0 to 400Hz Configure this to change the preset speed parameter with a terminal 5 Multi speed setting middle speed 0 01Hz 30Hz 0 to 400Hz...

Page 35: ...ion mode Pressing for a while 2s can lock operation Determination of each setting If pressed during operation monitor changes as below Operating status indication Lit or flicker during inverter operat...

Page 36: ...rnal operation mode PU operation mode PU operation mode PU operation mode PC Operation panel FR PU07 Parameter unit Programmable controller Potentiometer Switch Inverter Communication option card Cont...

Page 37: ...ation mode 3 External PU operation mode 1 Frequency command Start command Operation panel and PU FRPU04 FR PU07 setting or external signal input multi speed setting across terminals 4 5 valid when AU...

Page 38: ...iometers and switches connected to the control circuit terminal PU operation mode is used to input start and frequency commands with operation panels or parameter units FR PU04 FR PU07 3 4 5 6 7 8 9 1...

Page 39: ...STR Forward rotation start Reverse rotation start 3 4 4 External PU operation mode 2 Select the External PU operation mode 2 to input frequency commands from an external potentiometer or multi speed a...

Page 40: ...isplay 1 Screen at power ON The monitor display appears 2 Changing the operation mode Press to choose the PU operation mode PU indication is lit 3 Parameter setting mode Press to choose the parameter...

Page 41: ...Hz set the 1 1 times of the 60Hz rated motor current Set 0 in Pr 9 when you do not want to operate the electronic thermal O L relay e g when using an external thermal relay with the motor Note that th...

Page 42: ...o 50Hz Leaving the base fre quency unchanged from 60Hz may make the voltage too low and the torque insufficient It may result in an inverter trip due to overload Operation example 1 Screen at power ON...

Page 43: ...about 0 5 and check the motor status each time If the setting is too large the motor will overheat The guideline is about 10 at the greatest Output voltage Pr 0 Setting range Base frequency 0 100 Out...

Page 44: ...et the minimum frequency If the set frequency is less than Pr 2 the output frequency is clamped at Pr 2 will not fall below Pr 2 Output frequency Hz Pr 1 Pr 18 Pr 2 Frequency setting value Clamped at...

Page 45: ...ation time required to reach the Pr 20 acceleration deceleration reference frequency from a stopped state 2 Deceleration time setting Pr 8 Pr 20 Pr 8 acceleration time configures the deceleration time...

Page 46: ...3 14 MEMO...

Page 47: ...l cover how to connect the inverter to a PC Easy Setup and finally basic operation of the software Using this software also enables you to save configuration data for devices You can easily take confi...

Page 48: ...inverter is a single USB cable Only peer to peer connections can be established USB hubs cannot be used to make connections 4 1 2 Connection method USB cable USB connector Example of FR E700 How to op...

Page 49: ...nd five recent used files are shown Click the file name then Startup window is closed and Main frame is displayed with the file contents reflected B Easy Setup Click to start Easy Setup From System Pr...

Page 50: ...gnosis and Convert are available in this area D B A Monitor area C System area E Navigation area F F H G I No Name Function and description A Title bar FR Configurator SW3 is displayed on the title ba...

Page 51: ...frequency or starting Setting Wizard Test Operation System Settings Troubleshooting and Setting Wizard are available in this area The Upper part of the Navigation area displays Test Operation and the...

Page 52: ...r diagnosis and converting from parameter setting of conventional model Parameter List Diagnosis and Convert are available in this area Select Parameter List Diagnosis or Convert under View menu or cl...

Page 53: ...r Graph I O Terminal Monitor Machine Analyzer and Batch Monitor are available in this area Select Graph Machine Analyzer Batch Monitor or I O Terminal Monitor under View menu or click an icon on the t...

Page 54: ...rter Setting Method Parameter List Confirmation of parameter setting Set System Property Input system name and comment Select inverter setting method in Easy Setup Select between automatic detection o...

Page 55: ...Communication Setting No Name Function and description A System Property Shows description of current setting and next previous setting in Easy Setup B System Name Type a system name up to 32 one byt...

Page 56: ...t number C Through None Select when connecting through GOT D Communication Speed 19200 Set the communication speed E Data Length 8 Set the data bit length F Parity Even Specify the parity bit G Stop B...

Page 57: ...to Next automatically detect the connected inverter After finishing the automatic detection of the inverter the window proceeds to Inverter Selection B Perform Model Setting Manually Make the model s...

Page 58: ...lor turns red and shows error description B Detection Results Shows a result of automatic detection A station during detecting is displayed in blue And when an inverter is detected inverter model name...

Page 59: ...me window A B E D F G C No Name Function and description A Register System Setting Register the system setting configured in Easy Setup B Inverter selecting field Shows the inverter reflected into the...

Page 60: ...D C E F A B No Name Function and description A Select a Control Method Select the control method B Select a Control Mode Select the control mode FR A700 A701 E700EX only C Next Proceeds to Motor Sett...

Page 61: ...to fill in is different according to the control method setting selected in Control Method window C Unit monitor frequency setting Change the Hz unit in the monitor display and the frequency setting...

Page 62: ...ription A Start Command Input Method Select the start command input method of the inverter B Frequency Speed Setting Input Method Select the frequency speed setting input method of the inverter C Next...

Page 63: ...o Inverter Selection window To close Easy Setup click Finish in Inverter Selection window To set parameters for several inverters select another inverter in Inverter Selection and set parameters A C B...

Page 64: ...es set on FR Configurator and values already written into the inverter Parameter searching File output of parameter verification results batch read and batch write Writing of comment Parameter copy us...

Page 65: ...are displayed C Message Shows a message during parameter access After verification the following dialog appears The results can be saved as a text file The dialog also appears at reading errors and w...

Page 66: ...or the availability of parameter clear and all parameter clear for each parameter A B C D No Name Function and description A Icon display of clearing Icon display switches during parameter clear B OK...

Page 67: ...ily connected to GOTs and programmable controllers This chapter describes external connections that make using inverters even easier to use Chapter 5 Inverter external connections ConnectingFAproducts...

Page 68: ...ration Terminal Hardware switches and lamps installed to a conventional control panel have been replicated in software and combined with a touch panel display device to enable viewing of information a...

Page 69: ...he inverter receptacle side Inverter connector Pin layout in the PU port GOT connector D Sub subminiature 9 pin Modular jack D Sub subminiature 9 pin female GOT main part connector see from the front...

Page 70: ...ommunication stop bit length 2 Pr 119 10 Data length 7bit Stop bit length 1bit PU communication parity check 2 Pr 120 1 Odd Number of PU communication retries Pr 121 9999 The inverter will not come to...

Page 71: ...nected equipment 2 The Controller Setting window is displayed Select the channel to be used from the list menu 3 Set the following items Manufacturer Mitsubishi Electric Controller Type FREQROL E700 I...

Page 72: ...tial value 1bit 1bit 2bits Parity Specify whether or not to perform a parity check and how it is performed during communication Initial value odd None Even Odd Retry Set the number of retries to be pe...

Page 73: ...tion function can be used to connect FX5 programmable controllers and inverters to monitor send commands to and read write parameters for up to 16 devices via RS 485 communication Inverters can be mon...

Page 74: ...nfiguration Depending on the connection method use either a 10BASE T or shielded twisted pair cable to connect with devices over RS 485 communication CH2 communication board CH1 built in RS 485 port C...

Page 75: ...switch as termination resistors cannot be connected to the inverter side of the connection Connections cannot be made using the built in Ethernet port in the CPU module POINT 10BASE T cable Terminatin...

Page 76: ...ections may interfere with communication depending on transmission speed and distance Connect a terminating resistor if these reflections begin to interfere with communication PU connector The user mu...

Page 77: ...necting multiple inverters up to 16 4 wire type Distributor Inverter PU RS 485 connector 10BASE T cable 5 4 3 6 1 Connect the terminating resistor 100 1 2W to the farthest inverter installed arranged...

Page 78: ...Set the terminating resistor selector switch to 110 Distributor Inverter PU RS 485 connector 10BASE T cable 5 4 3 6 1 Set the terminating resistor selector switch to 110 Connect the terminating resist...

Page 79: ...18 PU communication speed 48 4800bps 96 9600bps 192 19200bps 384 38400bps Pr 119 PU communication stop bit length 10 Data length 7 bits Stop bit 1 bit Pr 120 PU communication parity check 2 Even parit...

Page 80: ...rs Refer to the GX Works 3 Operating Manual for more information on GX Works3 Parameter settings vary depending on the units used Operation of each unit is described below Built in RS 485 port CH1 Nav...

Page 81: ...2 5 4 Current signal source DC 4 20mA SD AU signal terminal RH AU signal Inverter Operation panel Connection Ex voltage input The inverter supplies 5V power to the frequency setting potentiometer Ter...

Page 82: ...nput 20mA of current The frequency value in the display increases in accordance with the Pr 7 Acceleration time and 60 00Hz appears The RUN indicator is on during forward rotation and slowly flashes d...

Page 83: ...6 1 6 Let s review the material covered up to this point This chapter contains review questions on the material covered up to this point Chapter 6 Review Inverter review questions...

Page 84: ...trol specifications and conditions Control specifications 1 The conveyor should start and stop slowly so that bottles do not fall off Configure starts and stops to take 10 seconds 2 The rated frequenc...

Page 85: ...urator to perform the following operations Control specifications 1 Load the parameter list as a Batch Read operation 2 Clear all parameters 3 Change the upper limit motor frequency to 100Hz and the l...

Page 86: ...h completes the parameter change A B C D E F G H Question 2 Match the following types of fault displays with the correct description A Error message B Warning C Minor failure D Major fault 1 The inver...

Page 87: ...onitor displays output frequency output current output voltage Question 4 What are the correct input values for parameters Pr 3 Base frequency and Pr 19 Base frequency voltage to satisfy the following...

Page 88: ...frequency and other settings F Finalizing frequency and other settings G Starting motor operation A Stopping motor operation B Switching in and out of configuration mode C Switching in and out of ext...

Page 89: ...ltage 0 to 1000V 8888 9999 9999 20 Acceleration deceleration reference frequency 1 to 400Hz 60Hz 21 Acceleration deceleration time increments 0 1 0 22 Stall prevention operation level 0 to 200 150 23...

Page 90: ...selection 0 1 10 11 1 74 Input filter time constant 0 to 8 1 75 Reset selection disconnected PU detection PU stop selection 0 to 3 14 to 17 14 Parameter Name Setting range Initial value 77 Parameter w...

Page 91: ...tion 0 1 9999 0 161 Frequency setting key lock operation selection 0 1 10 11 0 Parameter Name Setting range Initial value 162 Automatic restart after instantaneous power failure selection 0 1 10 11 1...

Page 92: ...ure stop selection 0 1 2 0 267 Terminal 4 input selection 0 1 2 0 268 Monitor decimal digits selection 0 1 9999 9999 269 Parameter for manufacturer setting Do not set 270 Stop on contact control selec...

Page 93: ...653 Speed smoothing control 0 to 200 0 665 Regeneration avoidance frequency gain 0 to 200 100 800 Control method selection 20 30 20 Parameter Name Setting range Initial value 859 Torque current 0 to 5...

Page 94: ...4 1 5 3 7K 3 5 5 and 7 5K 2 11 and 15K 2 Differ according to capacities 5s 3 7K or less 10s 5 5 and 7 5K 15s 11 and 15K 3 Differ according to capacities 6 0 1 and 0 2K 4 0 4 7 5K 2 11 and 15K 4 Diffe...

Page 95: ...f Pr 31 to Pr 36 frequency jump Check the connection of PU and the inverter Write error during operation Parameter writing has been attempted while a value other than 2 is set in Pr 77 Parameter write...

Page 96: ...tion avoidance operation Set the deceleration time longer Regenerative brake prealarm 2 The regenerative brake duty has reached 85 of the Pr 70 Special regenerative brake duty setting or higher Set th...

Page 97: ...t a start command Alternatively use the automatic restart after instantaneous power failure flying start function Overcurrent trip during constant speed Overcurrent has occurred during constant speed...

Page 98: ...et the Pr 14 Load pattern selection setting according to the load pattern of the using machine Reduce the load Set the surrounding air temperature to within the specifications Motor overload trip elec...

Page 99: ...96 Password lock level 0 100 If the problem still persists after taking the above measure contact your sales representative Communication option fault A communication error has occurred on the communi...

Page 100: ...r sales representative Brake sequence fault 2 A sequence error has occurred while the brake sequence function Pr 278 to Pr 283 is valid Check the parameter setting and check the wiring Inrush current...

Page 101: ...lectric Single phase AC power supply 200VAC L N L1 N1 IM Ground Ground 2 4 1 3 1 L1 3 L2 Emergency stop switch A1 A2 Magnetic contactor S T10 1a 200VAC Mitsubishi Electric 2 T1 4 T2 10 5V 2 5 Analog c...

Page 102: ...ndicator 8 Connect an RS 485 communication cable between the inverter and GOT Refer to Chapter 5 1 Connecting GOT with the inverter in this document for more information on communications settings bet...

Page 103: ...ing terminals PC and SD as a 24VDC power supply take care not to short across terminals PC and SD PU connector USB connector 9 It is not necessary when calibrating the indicator from the operation pan...

Page 104: ...ic Jumper 1 7 2 3 5 Terminal functions vary with the input terminal assignment Pr 178 to Pr 184 Multi speed selection Terminal functions vary with the output terminal assignment Pr 190 and Pr 191 Term...

Page 105: ...U connector USB connector Jumper 1 8 7 6 2 3 5 Terminal functions vary with the input terminal assignment Pr 178 to Pr 184 Multi speed selection Terminal functions vary with the output terminal assign...

Page 106: ...Manual Revision History Date of creation Sub number Description Mar 2016 A Initial release...

Page 107: ......

Page 108: ...All trademarks acknowledged http Global MitsubishiElectric com HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed July 2016 KK011 T1603 EN H 1607 MEE...

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