S1
S2
S3
S1
S2
S3
8
6. Electrical work
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power
line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power
is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
A-Control
Outdoor Unit
3 pole isolator
Power supply
Isolator
A-Control
Indoor Unit
7. Test run
7.1. Before test run
After completing installation and the wiring and piping of the indoor and
outdoor units, check for refrigerant leakage, looseness in the power supply
or control wiring, wrong polarity, and no disconnection of one phase in the
supply.
Use a 500-volt megohmmeter to check that the resistance between the pow-
er supply terminals and ground is at least 1 M
"
.
Do not carry out this test on the control wiring (low voltage circuit) termi-
nals.
Warning:
Do not use the air conditioner if the insulation resistance is less than 1 M
"
.
Insulation resistance
After installation or after the power source to the unit has been cut for an extended
period, the insulation resistance will drop below 1 M
"
due to refrigerant accumulat-
ing in the compressor. This is not a malfunction. Perform the following procedures.
1. Remove the wires from the compressor and measure the insulation resistance of
the compressor.
2. If the insulation resistance is below 1 M
"
, the compressor is faulty or the resist-
ance dropped due the accumulation of refrigerant in the compressor.
3. After connecting the wires to the compressor, the compressor will start to warm
up after power is supplied. After supplying power for the times indicated below,
measure the insulation resistance again.
•
The insulation resistance drops due to accumulation of refrigerant in the com-
pressor. The resistance will rise above 1 M
"
after the compressor is warmed
up for 4 hours.
(The time necessary to warm up the compressor varies according to atmos-
pheric conditions and refrigerant accumulation.)
•
To operate the compressor with refrigerant accumulated in the compressor,
the compressor must be warmed up at least 12 hours to prevent breakdown.
4. If the insulation resistance rises above 1 M
"
, the compressor is not faulty.
Caution:
•
The compressor will not operate unless the power supply phase connection
is correct.
•
Turn on the power at least 12 hours before starting operation.
-
Starting operation immediately after turning on the main power switch can result
in severe damage to internal parts. Keep the power switch turned on during the
operational season.
The followings must be checked as well.
•
The outdoor unit is not faulty. LED1 and LED2 on the control board of the outdoor
unit
fl
ash when the outdoor unit is faulty.
•
Both the gas and liquid stop valves are completely open.
•
A protective sheet covers the surface of the DIP switch panel on the control board
of the outdoor unit. Remove the protective sheet to operate the DIP switches eas-
ily.
7.2. Test run
7.2.1. Using SW4 in outdoor unit
SW4-1
ON
Cooling operation
SW4-2
OFF
SW4-1
ON
Heating operation
SW4-2
ON
* After performing the test run, set SW4-1 to OFF.
•
After power is supplied, a small clicking noise may be heard from the inside of the
outdoor unit. The electronic expansion valve is opening and closing. The unit is
not faulty.
•
A few seconds after the compressor starts, a clanging noise may be heard from
the inside of the outdoor unit. The noise is coming from the check valve due to the
small difference in pressure in the pipes. The unit is not faulty.
The test run operation mode cannot be changed by DIP switch SW4-2 during
the test run. (To change the test run operation mode during the test run, stop
the test run by DIP switch SW4-1. After changing the test run operation mode,
resume the test run by switch SW4-1.)
7.2.2. Using remote controller
Refer to the indoor unit installation manual.
6.2. Field electrical wiring
Outdoor unit model
P100,125V
P140V
P100, 125, 140Y
Outdoor unit power supply
~/N (single), 50 Hz, 230 V
~/N (single), 50 Hz, 230 V
3N~ (3 ph 4-wires),
50 Hz, 400 V
Outdoor unit input capacity Main switch (Breaker)
*1
32 A
40 A
16 A
Wiring
Wire No. ×
size (mm
2
) Outdoor unit power supply
3 × Min. 4
3 × Min. 6
5 × Min. 1.5
Indoor unit-Outdoor unit
*2
3 × 1.5 (Polar)
3 × 1.5 (Polar)
3 × 1.5 (Polar)
Indoor unit-Outdoor unit earth
*2
1 × Min. 1.5
1 × Min. 1.5
1 × Min. 1.5
Remote controller-Indoor unit
*3
2 × 0.3 (Non-polar)
2 × 0.3 (Non-polar)
2 × 0.3 (Non-polar)
Circuit rating
Outdoor unit L-N (single)
Outdoor unit L1-N, L2-N, L3-N (3 phase)
*4
AC 230 V
AC 230 V
AC 230 V
Indoor unit-Outdoor unit S1-S2
*4
AC 230 V
AC 230 V
AC 230 V
Indoor unit-Outdoor unit S2-S3
*4
DC 24 V
DC 24 V
DC 24 V
Remote controller-Indoor unit
*4
DC 12 V
DC 12 V
DC 12 V
*1. A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2. Max. 45 m
If 2.5 mm
2
used, Max. 50 m
If 2.5 mm
2
used and S3 separated, Max. 80 m
*3. The 10 m wire is attached in the remote controller accessory.
*4. The
fi
gures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cords and Indoor/Outdoor unit connecting cords shall not be lighter than polychloroprene sheathed
fl
exible cord. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a
fi
re or communication failure.
