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6. Before starting the trial run.

Please execute the following confirmations to prevent wrong connection. 
If there is wrong connection, it may damage fan controller, but also damage the unit.

Confirmation

  

Please intercept the power supply without fail, and secure safety when you execute detaching wiring, the connector,
and the measurement machine to the following work. 

Step

Step 1

Confirmation matter

Check

Correspondence

Connected confirmation

Step 1-1 Is fan controller's power supply input wiring position connected correctly as

shown in installed manual?

Step 1-2 Is the phase of the connection of fan controller power supply input (TB IN)

accurate?

Step 1-3 Is the phase of the connection of fan controller output (TB OUT) accurate?

Step 1-4 Is the phase of connection of fan controller output wiring to fan motor accurate?

Step 2
Drive confirmation

Step 2-1 Does the fan rotate in a correct direction, when the unit is driven ?

Step 2-2 The thermistor for the condensing temperature detection is removed to CN01.

Drive to the cooling operation. 
(The unit stops abnormally when the cooling operation drive is continued for a
  long time occasionally. - High pressure switch off)
Whether LED01 has blinked is confirmed. 
When the unit is in operation, the fan controller output voltage measured  
in TB OUT, and checked whether the output of about 200V.
There is a problem when it is an output of about 300V. 

Step 2-3 The thermistor for the condensing temperature detection is surely connected

with CN01 as before. 

Step 2-4

Step 1-5 Is the thermistor for the condensing temperature detection of the attachment

connected with CN01?

Step 1-6 Is the thermistor for the condensing temperature detection accurately installed

in the unit?

Step 1-7 In case of the heat pump model, the wiring for full load input is connected with

CN04?

10

In case of the heat pump model and the heating drive is possible, the heating 
drive is executed and the voltage of CN04 is input AC198V - 264V.
In that case, the fan must be full load drive. 
(The output of the power-supply voltage is confirmed in TB OUT. )
When heating cannot be driven, step 1-7, step 1-8 is executed again. 

In case of the heat pump model, the wiring for full load input is connected
accurately in control box?

Step 1-8

Troubleshooting 1,2

Troubleshooting 3

Troubleshooting 4

CN04

U

TB OUT

V

W

L1 L2 L3

CN01

Fan controller layout

Refer to Step 1-2

Refer to Step 1-5
              Step 2-2
              Step 2-3

Refer to Step 1-7
              Step 2-4  

U :  Red
V : White
W : Black

L1 :  Red
L2 : White
L3 : Black

Refer to Step 1-3

TB IN

Summary of Contents for PAC-205FC

Page 1: ... the correct safe install before installation 2 The customer must not install and not transfer the unit by themselves Safety and the function cannot be secured PAC 205FC CONTENTS CONTENTS 1 Safety precautions 2 Outline 3 Caution 4 Parts 5 Installation 6 Before starting the trial run 7 Troubleshooting PAGE 1 2 2 2 3 10 11 ...

Page 2: ...erformed improperly electric shock or fire may result If you need to have the unit repaired or moved consult your dealer 2 Before constructing the installation or transfer Do not touch the metal edges inside the unit without wearing glove on your hands Touching directly it may injure your hands Do not touch the compressor or refrigerant piping without wearing glove on your hands Touching directly ...

Page 3: ...ease consider the soundproofing wall equipment etc when using the fan controller in the place where the noise becomes a problem There is no worry which interferes to the unit though an electromagnetic sound might be generated from fan motor 3 When shipping the fan controller the dip switch on the control circuit board is set as follows Do not change factory set of all dip switches Accessory assy 1...

Page 4: ...trol box cover Earth sticker Fan controller Fan controller 1 The wiring from the printed circuit board CN04 is pulled out In case of PU 7 8 10 only CN04 Fan controller inside 2 Disconnect connector C11 C11 and C21 C21 The connector C11 and C21 remove to the motor side and the control box side F C N Control box MF2 MF3 Terminal block C11 C11 C21 C21 3 Cover the connector C11 control box side is cap...

Page 5: ...x side Control box MF2 MF3 Terminal block C11 C11 C21 C21 3 When the fan controller is installed the connector is connected in the control box The wiring from CN04 connect to the terminal block F C N in the control box In case of PUH 15 20 Please be careful do not damage wires by the sheet metal edges or the fin etc pull out 6 Please use the pipe cover 2x1 pieces and fix with the band 2x2 pieces 5...

Page 6: ...n controller is installed the connector is connected in the control box The wiring from CN04 connect to the terminal block F C N in the control box Please be careful do not damage wires by the sheet metal edges or the fin etc 5 Please use the pipe cover 1 piece and fix with the band 2 pieces 5 1 2 Wiring 3 After connect wiring to prevent wiring being damaged with the pipe header the pipe cover 2 p...

Page 7: ...nd band 4 pieces are used In that time never bundle the thermistor wiring with other wiring 5 After wiring ends the wiring is bundled with a remaining band Never bundle the thermistor and other wiring together 6 Ensure there is not wiring mistake found then only install the controller box cover and service panel Fan controller Earth sticker Unit wiring sticker Fan controller 2 Disconnect connector...

Page 8: ...ends the wiring is bundled with a remaining band Never bundle the thermistor and other wiring together 6 Ensure there is not wiring mistake found then only install the controller box cover and service panel Earth sticker 3 When the fan controller is installed the connector is connected in the control box Please be careful do not damage wires by the sheet metal edges or the fin etc Pipe cover Band ...

Page 9: ...re used In that time never bundle the thermistor wiring with other wiring 4 After wiring ends the wiring is bundled with a remaining band Never bundle the thermistor and other wiring together 5 Ensure there is not wiring mistake found then only install the controller box cover and service panel Fan controller Earth sticker Unit wiring sticker Fan controller 1 Disconnect connector C11 C11 The conne...

Page 10: ...ring is bundled with a remaining band Never bundle the thermistor and other wiring together 5 Ensure there is not wiring mistake found then only install the controller box cover and service panel 2 When the fan controller is installed the connector is connected in the control box The wiring from CN04 connect to the terminal block F C N in the control box Earth sticker Please be careful do not dama...

Page 11: ...essure switch off Whether LED01 has blinked is confirmed When the unit is in operation the fan controller output voltage measured in TB OUT and checked whether the output of about 200V There is a problem when it is an output of about 300V Step 2 3 The thermistor for the condensing temperature detection is surely connected with CN01 as before Step 2 4 Step 1 5 Is the thermistor for the condensing t...

Page 12: ... controller connection state if abnormality relapses the control printing board is defective and exchange Replace SCRM when abnormality is found At the time of turning on light always The CN01 connector is removed and measures resistance When the resistance is 1 kilo ohm or less repair the control printing board due to the thermistor short circuit breakdown In case of thermistor is correct the con...

Page 13: ...ted 12 2 The fan rotates oppositely 3 The rotation speed of fans cannot control Something wrong occurs by step2 2 drive confirmation of installed confirmation matter It becomes high pressure abnormal pressure 1 During heating drive During heating drive there is an input in CN04 and the fan becomes full load drive Normality CN04 the wiring for full load input in heating CN04 input is AC198 264V in ...

Page 14: ...e and exchange After checking item 1 5 when the power supply is turned on the blinking of LED01 is confirmed 3 The control printing wiring board is defective Item 1 is checked again After checking item 1 there is a possibility of a defective printed circuit board if a normal drive is not done After checking item 1 if there is no problem the control printing board is defective and exchange 13 4 The...

Page 15: ...ues 1 Check between G and K Use the smallest resistance range on the tester Judgment Value 1 5 ohm 80 ohm 14 Judgment Values 2 External View Internal Circuit Diagrams Check between AK1 and AK2 Use the greatest resistance range on the tester Judgment Value 60 kilo ohm ohm K AK1 AK1 AK1 AK1 AK2 AK2 AK2 AK2 G K G K G G K G K G K K K AK1 AK2 G G K K AK1 AK2 G G G K G K ...

Page 16: ...00 0005 TELEX J24532 CABLE MELCO TOKYO Specifications subject to change without notice WT03134X01 This product is designed and intended for use in the residential commercial and light industrial environment Low Voltage Directive 73 23 EEC Electromagnetic Compatibility Directive 89 336 EEC The product at hand is based on the following EU regulations Printed in Malaysia ...

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