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7

5.4.  Selecting pipe size (Fig. 5-3)

A B

Liquid (mm) 

ø9.52

The piping connection size differs according to the type 
and capacity of indoor units. Match the piping connec-
tion size of branch box with indoor unit.
If the piping connection size of branch box does not 
match the piping connection size of indoor unit, use 
optional different-diameter (deformed) joints to the 
branch box side. (Connect deformed joint directly to 
the branch box side.)

Gas (mm) 

ø15.88

Different-diameter joint (optional parts) (Fig. 5-4)

Model name

Connected pipes diameter

Diameter A

Diameter B

mm

mm

mm

MAC-A454JP

ø9.52 

  ø12.7

ø9.52

ø12.7

MAC-A455JP

ø12.7 

  ø9.52

ø12.7

ø9.52

MAC-A456JP

ø12.7 

  ø15.88

ø12.7

ø15.88

PAC-493PI

ø6.35 

  ø9.52

ø6.35

ø9.52

PAC-SG76RJ-E

ø9.52 

  ø15.88

ø9.52

ø15.88

Y-shape connection pipe for 100 type indoor unit (optional parts) (Fig. 5-5)

Model name

Connected pipe diameter

Diameter A

Diameter B

mm

mm

mm

PAC-AK52YP-E

Liquid

ø6.35 

  ø9.52

ø6.35

ø9.52

Gas

ø9.52 

  ø15.88

ø9.52

ø15.88

N

 Installation procedure (Y-shape connection pipe)

Refer to the installation manuals of PAC-AK52YP-E.

Piping preparation

  Table below shows the specifications of pipes commercially available.

Outside diameter

Insulation thickness

Insulation material

mm

mm

6.35

8

Heat resisting foam plastic

0.045 specific gravity

9.52

8

12.7

8

15.88

8

  Ensure that the 2 refrigerant pipes are insulated to prevent condensation.

  Refrigerant pipe bending radius must be 100 mm or more.

 Caution:

Be sure to use the insulation of specified thickness. Excessive thickness may 
cause incorrect installation of the indoor unit and branch box, and lack of 
thickness may cause dew drippage.

2-branch pipe (Joint) : Optional parts (According to the connection method, 
you can choose the favorite one.)

Model name

Connection method

MSDD-50AR-E

flare

MSDD-50BR-E

brazing

N

 Installation procedure (2 branches pipe (Joint))

Refer to the installation manuals of MSDD-50AR-E and MSDD-50BR-E.

5.  Installing the refrigerant piping

(1) Valve size for outdoor unit

For liquid

ø9.52 mm

For gas

ø15.88 mm

(2) Valve size for branch box

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø9.52 mm

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø9.52 mm

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø9.52 mm

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø9.52 mm

 UNIT

Liquid pipe

ø6.35 mm

Gas pipe

ø12.7 mm

* 3-branch type : only 

 unit

B

A

Fig. 5-4

Fig. 5-3

A

B

B

B

B

B

Branch box

N

 In case of using 1-branch box

Flare connection employed. (No. brazing)

N

 In case of using 2-branch boxes

Branch box #1

2 branches pipe (joint) 

 

: optional parts.

Branch box #2

Conversion formula

1/4 F

ø6.35

3/8 F

ø9.52

1/2 F

ø12.7

5/8 F

ø15.88

3/4 F

ø19.05

5.3.  Addition of refrigerant

•  Additional charging is not necessary for this unit if the total pipe length 

(b1+b2+a1+a2+a3+a4+a5+a6+a7+a8) does not exceed 40 m.

•  If the total pipe length exceeds 40 m, charge the unit with additional R410A 

refrigerant according to the permitted pipe lengths in the chart below.

*  When the unit is stopped, charge the unit with the additional refrigerant through 

the liquid stop valve after the pipe extensions and indoor unit have been vacu-
umized.

  When the unit is operating, add refrigerant to the gas check valve using a safety 

charger. Do not add liquid refrigerant directly to the check valve.

After charging the unit with refrigerant, note the added refrigerant amount 
on the service label (attached to the unit).

  Refer to the “1.5. Using R410A refrigerant air conditioners” for more informa-

tion.

Table 1

Total piping length
(b1+b2+a1+a2+a3+a4+a5+a6+a7+a8) 

41 - 50 m 51 - 70 m 71 - 90 m 91 - 115 m

Additional refrigerant charging amount

0.6 kg

1.4 kg

2.2 kg

3.2 kg

Additional refrigerant charging correction amount 

Δ

R=0.01 [kg/m] 

×

 ø9.52 branch pipe (liquid pipe) total length [m]

Example) b1=20 m, b2=25 m

Indoor unit A

ø9.52 Liquid pipe

a1=12 m

Indoor unit B

ø6.35 Liquid pipe

a2=11 m

Indoor unit C

ø6.35 Liquid pipe

a6=14 m

Indoor unit D

ø9.52 Liquid pipe

a7=13 m

Total piping length : b1+b2+a1+a2+a6+a7=95 m 

→ 

According to Table 1, the additional refrigerant charging amount is 3.2 kg.

Because indoor units with ø9.52 liquid pipes are connected (indoor units A and D in 
this example), the additional refrigerant charging amount must be corrected.

Additional refrigerant charging correction amount 

Δ

R =0.01  [kg/m] 

×

 ø9.52 branch pipe (liquid pipe) total length (a1+a7)

 =0.01 

×

 (12+13 m)

 =0.25 

kg

Therefore, the additional refrigerant charging amount is 3.2 kg + 0.25 kg = 3.45 kg.

*  Although two ø6.35 liquid pipes are used between the branch box and the Y-shape 

connection pipe when connecting the P100 indoor unit, calculate the additional 
refrigerant charging amount assuming only one ø9.52 liquid pipe is used.

If connecting an indoor unit with ø9.52 liquid pipes (model number 71 or more for M- 
and S-Series and model number 60 or more for P-Series), the additional refrigerant 
charging amount in Table 1 must be corrected (add the following 

Δ

R value from the 

value given in Table 1).

A

A

A

B

B

B

B

B

Fig. 5-5

B

A

Summary of Contents for MXZ-160VA-A

Page 1: ...TALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners OUTDOOR UNIT MXZ 8B140 160VA A FOR INSTALLER HFC utilized R410A ...

Page 2: ...ock or fire may result When installing or relocating or servicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pressure in the refrigerant line and may result in an explosion and other hazar...

Page 3: ...s that carried R22 refriger ant Replace the existing flare nuts and flare the flared sections again Do not use thin pipes Refer to page 6 Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing Leave elbow joints etc in their packaging If dust debris or moisture enters the refrigerant lines oil dete rioration or compressor breakdown may ...

Page 4: ...serving the table below The unit s quantities are limited in 2 to 8 units For the next step make sure that the total rated capacity selected will stay in a range as shown below MXZ 8B140 3 0 18 5kw MXZ 8B160 3 0 20 2kw Example MXZ 8B140 MSZ 60 6 0 SEZ 35 3 5 SLZ 35 3 5 SEZ 25 2 5 SLZ 25 2 5 Indoor unit type 15 20 22 25 35 42 50 60 71 80 100 1 Rated capacity Cooling kW 1 5 2 0 2 2 2 5 3 5 4 2 5 0 6...

Page 5: ... more than three units must be installed side by side In addition leave space as shown Do not install the optional air outlet guides for upward airflow Obstacles at front only Fig 3 13 When using an optional air outlet guide the clearance is 1000 mm or more Obstacles at front and rear only Fig 3 14 When using an optional air outlet guide the clearance is 1000 mm or more Single parallel unit arrange...

Page 6: ...ervicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pres sure in the refrigerant line and may result in an explosion and other hazards The use of any refrigerant other than that specified ...

Page 7: ... of using 1 branch box Flare connection employed No brazing N In case of using 2 branch boxes Branch box 1 2 branches pipe joint optional parts Branch box 2 Conversion formula 1 4 F ø6 35 3 8 F ø9 52 1 2 F ø12 7 5 8 F ø15 88 3 4 F ø19 05 5 3 Addition of refrigerant Additional charging is not necessary for this unit if the total pipe length b1 b2 a1 a2 a3 a4 a5 a6 a7 a8 does not exceed 40 m If the ...

Page 8: ...ry If it is used a gas leakage or even a pipe extraction may occur 2 For details about connecting the pipes for the P100 indoor unit refer to the installation manual of the Y shape connection pipe PAC AK52YP E When bending the pipes be careful not to break them Bend radii of 100 mm to 150 mm are sufficient Make sure the pipes do not contact the compressor Abnormal noise or vibration may result Pipe...

Page 9: ... in Cap Wrench hole Completely closed Operation section LO HI A C D B K E F G H I Fig 5 11 5 8 Airtight test and evacuation Airtight test Fig 5 11 Airtight test should be made by pressurizing nitrogen gas For the test method refer to the following figure 1 Connecting the testing tool Make a test with the stop valve closed Be also sure to pressurize both liquid or high pressure pipe and gas or low p...

Page 10: ... pipe and gas or low pressure pipe with the stop valve closed Remember Never carry out air purge by refrigerant Warning When installing or moving a unit to another place do not mix anything other than specified refrigerant into the refrigeration cycle If air is mixed the refrigeration cycle may obtain abnormally high pressure resulting in a burst pipe A high precision gravimeter measurable up to 0 ...

Page 11: ...not be operated by a single remote controller 3 2 Different refrigerant systems cannot be connected together 3 3 A M NET adapter cannot be connected to an outdoor unit 3 1 Group operation by single remote controller 3 2 Group operation between different refrigerant systems 3 3 Connection of M NET adapter to outdoor unit Master controller G 50 etc Power supply unit 2 1 Only 3 branch type 2 2 Only 5...

Page 12: ...ower supply work can be carried out at just one spot of the outdoor unit It will contribute to simplify the work and save costs Power supply Model Power supply 140 160V N 220 230 240V 50Hz N 220V 60Hz Max Permissive System Impedance 0 22 Ω Note Power supply input Outdoor unit only Connect the lines C D in accordance with the terminal block names to ensure correct polarity Model Wire diameter Break...

Page 13: ...ermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the inter mediate connection point If an intermediate connection is necessary be sure to take measures to prevent water from entering the cables 1 Power supply cords of appliances shall not be lighter than design 60245 IEC or 227 IEC 2 In cas...

Page 14: ...t run may not start 8 Test run 8 1 Before test run After completing installation and the wiring and piping of the indoor and outdoor units check for refrigerant leakage looseness in the power supply or control wiring wrong polarity and no disconnection of one phase in the supply Use a 500 volt M ohm tester to check that the resistance between the power supply terminals and ground is at least 1 MΩ ...

Page 15: ...ration mode locking func tion by external signal CN3S Remote control panel Relay circuit External input adapter PAC SC36NA Outdoor unit control board Relay power supply Procure locally Max 10m ON OFF SW1 Heating Cooling SW2 Validity of SW1 Invalidity of SW1 Any indoor unit that is operating in a mode different from the one specified by the external signal will enter the standby mode The setting bec...

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U438L01 ...

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