background image

6

4.  Installing the outdoor unit

(mm)

•  Be sure to install the unit in a sturdy, level surface to prevent rattling noises during 

operation. (Fig. 4-1)

<Foundation specifications>

Foundation bolt

M10 (3/8”)

Thickness of concrete

120 mm

Length of bolt

70 mm

Weight-bearing capacity

320 kg

•  Make sure that the length of the foundation bolt is within 30 mm of the bottom 

surface of the base.

•  Secure the base of the unit firmly with four-M10 foundation bolts in sturdy locations.

Installing the outdoor unit

•  Do not block the vent. If the vent is blocked, operation will be hindered and break-

down may result.

•  In addition to the unit base, use the installation holes on the back of the unit to 

attach wires, etc., if necessary to install the unit. Use self-tapping screws (ø5 

×

 15 

mm or less) and install on site.

 Warning:

•  The unit must be securely installed on a structure that can sustain its weight. 

If the unit is mounted on an unstable structure, it may fall down and cause 
damage or injuries.

•  The unit must be installed according to the instructions in order to minimize 

the risk of damage from earthquakes, typhoons, or strong winds. An incor-
rectly installed unit may fall down and cause damage or injuries.

 Caution:

•  Install the unit on a rigid structure to prevent excessive operation sound or 

vibration.

Fig. 4-1

 M10 (3/8”) bolt

 Base

 As long as possible.

 Vent

5.  Installing the refrigerant piping

5.1.  Precautions for devices that use R410A refrigerant

•  Refer to page 3 for precautions not included below on using air conditioners 

with R410A refrigerant.

•  Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration 

oil applied to the flared sections.

•  Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, 

to connect the refrigerant pipes. Use refrigerant pipes with the thicknesses 
specified in the table to the below. Make sure the insides of the pipes are clean 
and do not contain any harmful contaminants such as sulfuric compounds, 
oxidants, debris, or dust.

 Warning:

When installing or relocating, or servicing the air conditioner, use only the 
specified refrigerant (R410A) to charge the refrigerant lines. Do not mix it with 
any other refrigerant and do not allow air to remain in the lines.
If air is mixed with the refrigerant, then it can be the cause of abnormal high pres-
sure in the refrigerant line, and may result in an explosion and other hazards.
The use of any refrigerant other than that specified for the system will cause 
mechanical failure or system malfunction or unit breakdown. In the worst case, 
this could lead to a serious impediment to securing product safety.

ø6.35, ø9.52, ø12.7

Thickness 0.8 mm

ø15.88

Thickness 1.0 mm

•  Do not use pipes thinner than those specified above.

Fig. 5-1

L

I

h2

b2

b1

a6

a5

a4

a3

a2

h3

h1

H

a1

a7 a8

 Outdoor unit

 Branch box

 Indoor unit

D

Permissible 

length

(one-way)

Total piping length

b1+b2+a1+a2+a3+a4+a5+a6+a7+a8 

 115 m

Farthest piping length (L)

b2+a8 

 70 m (b2 

 55 m, a8 

 15 m)

Piping length between outdoor unit and branch boxes

b1+b2 

 55 m

Farthest piping length after branch box (l)

a8 

 15 m

Total piping length between branch boxes and indoor units

a1+a2+a3+a4+a5+a6+a7+a8 

 60 m

Permissible 

height differ-

ence

(one-way)

In indoor/outdoor section (H)*2

 30 m (In case of outdoor unit is set higher than indoor unit)

 20 m (In case of outdoor unit is set lower than indoor unit)

In branch box/indoor unit section (h1)

h1 + h2 

 15 m

In each branch unit (h2)

h2 

 15 m

In each indoor unit (h3)

h3 

 12 m

Number of bends

| b1+a1 |, | b1+a2 |, | b1+a3 |, | b1+a4 |, | b1+a5 |, | b2+a6 |, | b2+a7 |, | b2+a8 | 

 15

*2 Branch box should be placed within the level between the outdoor unit and indoor units.

5.2.  Pipe length and height difference (Fig. 5-1)

Flared connections 

•  This unit has flared connections on each indoor unit and branch box and outdoor 

unit sides.

•  Remove the valve cover of the outdoor unit, then connect the pipe.
•  Refrigerant pipes are used to connect the branch box and outdoor unit.

 Indoor unit [P100 type]

 Y-shape connection pipe 

a1 = c1 + c2

Fig.

 

5-2

*1

c1

c2

*1 Although two refrigerant pipes are used between the branch box and the Y-shape 

connection pipe when connecting the P100 indoor unit, calculate the piping lengths 
using only the length of one pipe. (Fig. 5-2)

600

Min. 360

600

Min. 10

950

25

330

370

175

175

Max. 30

Summary of Contents for MXZ-160VA-A

Page 1: ...TALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners OUTDOOR UNIT MXZ 8B140 160VA A FOR INSTALLER HFC utilized R410A ...

Page 2: ...ock or fire may result When installing or relocating or servicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pressure in the refrigerant line and may result in an explosion and other hazar...

Page 3: ...s that carried R22 refriger ant Replace the existing flare nuts and flare the flared sections again Do not use thin pipes Refer to page 6 Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing Leave elbow joints etc in their packaging If dust debris or moisture enters the refrigerant lines oil dete rioration or compressor breakdown may ...

Page 4: ...serving the table below The unit s quantities are limited in 2 to 8 units For the next step make sure that the total rated capacity selected will stay in a range as shown below MXZ 8B140 3 0 18 5kw MXZ 8B160 3 0 20 2kw Example MXZ 8B140 MSZ 60 6 0 SEZ 35 3 5 SLZ 35 3 5 SEZ 25 2 5 SLZ 25 2 5 Indoor unit type 15 20 22 25 35 42 50 60 71 80 100 1 Rated capacity Cooling kW 1 5 2 0 2 2 2 5 3 5 4 2 5 0 6...

Page 5: ... more than three units must be installed side by side In addition leave space as shown Do not install the optional air outlet guides for upward airflow Obstacles at front only Fig 3 13 When using an optional air outlet guide the clearance is 1000 mm or more Obstacles at front and rear only Fig 3 14 When using an optional air outlet guide the clearance is 1000 mm or more Single parallel unit arrange...

Page 6: ...ervicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pres sure in the refrigerant line and may result in an explosion and other hazards The use of any refrigerant other than that specified ...

Page 7: ... of using 1 branch box Flare connection employed No brazing N In case of using 2 branch boxes Branch box 1 2 branches pipe joint optional parts Branch box 2 Conversion formula 1 4 F ø6 35 3 8 F ø9 52 1 2 F ø12 7 5 8 F ø15 88 3 4 F ø19 05 5 3 Addition of refrigerant Additional charging is not necessary for this unit if the total pipe length b1 b2 a1 a2 a3 a4 a5 a6 a7 a8 does not exceed 40 m If the ...

Page 8: ...ry If it is used a gas leakage or even a pipe extraction may occur 2 For details about connecting the pipes for the P100 indoor unit refer to the installation manual of the Y shape connection pipe PAC AK52YP E When bending the pipes be careful not to break them Bend radii of 100 mm to 150 mm are sufficient Make sure the pipes do not contact the compressor Abnormal noise or vibration may result Pipe...

Page 9: ... in Cap Wrench hole Completely closed Operation section LO HI A C D B K E F G H I Fig 5 11 5 8 Airtight test and evacuation Airtight test Fig 5 11 Airtight test should be made by pressurizing nitrogen gas For the test method refer to the following figure 1 Connecting the testing tool Make a test with the stop valve closed Be also sure to pressurize both liquid or high pressure pipe and gas or low p...

Page 10: ... pipe and gas or low pressure pipe with the stop valve closed Remember Never carry out air purge by refrigerant Warning When installing or moving a unit to another place do not mix anything other than specified refrigerant into the refrigeration cycle If air is mixed the refrigeration cycle may obtain abnormally high pressure resulting in a burst pipe A high precision gravimeter measurable up to 0 ...

Page 11: ...not be operated by a single remote controller 3 2 Different refrigerant systems cannot be connected together 3 3 A M NET adapter cannot be connected to an outdoor unit 3 1 Group operation by single remote controller 3 2 Group operation between different refrigerant systems 3 3 Connection of M NET adapter to outdoor unit Master controller G 50 etc Power supply unit 2 1 Only 3 branch type 2 2 Only 5...

Page 12: ...ower supply work can be carried out at just one spot of the outdoor unit It will contribute to simplify the work and save costs Power supply Model Power supply 140 160V N 220 230 240V 50Hz N 220V 60Hz Max Permissive System Impedance 0 22 Ω Note Power supply input Outdoor unit only Connect the lines C D in accordance with the terminal block names to ensure correct polarity Model Wire diameter Break...

Page 13: ...ermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the inter mediate connection point If an intermediate connection is necessary be sure to take measures to prevent water from entering the cables 1 Power supply cords of appliances shall not be lighter than design 60245 IEC or 227 IEC 2 In cas...

Page 14: ...t run may not start 8 Test run 8 1 Before test run After completing installation and the wiring and piping of the indoor and outdoor units check for refrigerant leakage looseness in the power supply or control wiring wrong polarity and no disconnection of one phase in the supply Use a 500 volt M ohm tester to check that the resistance between the power supply terminals and ground is at least 1 MΩ ...

Page 15: ...ration mode locking func tion by external signal CN3S Remote control panel Relay circuit External input adapter PAC SC36NA Outdoor unit control board Relay power supply Procure locally Max 10m ON OFF SW1 Heating Cooling SW2 Validity of SW1 Invalidity of SW1 Any indoor unit that is operating in a mode different from the one specified by the external signal will enter the standby mode The setting bec...

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U438L01 ...

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