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7. Electrical work

7.2.  Branch box/outdoor wire connection and outdoor power supply cord connection

 Warning:

 

Be sure to attach the terminal block covers/panel of the outdoor unit securely. If it is not attached correctly, it could result in a fire or an electric shock due to 
dust, water, etc.

 

Be sure to connect the power supply cords and the connecting wires for the indoor units, outdoor units, and branch boxes directly to the units (no intermediate 
connections).

  Intermediate connections can lead to communication errors if water enters the cords or wires and causes insufficient insulation to ground or a poor electrical 

contact at the intermediate connection point.

  (If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cords and wires.)

 Caution:

•  Be careful not to make mis-wiring.
•  Firmly tighten the terminal screws to prevent them from loosening.
•  After tightening, pull the wires lightly to confirm that they not move.
•  If the connecting wire is incorrectly connected to the terminal block, the unit does not operate normally.
•  Be sure to install N-line. Without N-line, it could cause damage to the unit.

•  Connect wire from the branch box correctly to the terminal block.
•  For future servicing, give extra length to connecting wire.

Terminal 

block

Loosen terminal screw.

Lead wire

Connection details

7.3.  External wiring procedure (Fig. 7-2)

The power supply work is needed only to the outdoor unit. The power supply to the branch box or indoor unit is conducted through wiring.
Therefore, the power supply work can be carried out at just one spot of the outdoor unit. It will contribute to simplify the work and save costs.

 Power supply

Model

Power supply

140-160V

~ /N 220/ 230/ 240V 50Hz , ~ /N 220V 60Hz 

 

Max. Permissive System Impedance 0.22(

Ω

)

Note:

  Power supply input: Outdoor unit only.

 

Connect the lines (C), (D) in accordance with the terminal block names to ensure correct polarity.

Model

Wire diameter

Breaker *1

(A) Main power line

(B) Earth line

(C) Signal line 

(D) Signal line

Interrupting current

Performance characteristic

140-160V

6.0 mm

2

6.0 mm

2

1.5 mm

 *2

1.5 mm

2

40 A

40A, 30 mA 

for 0.1 sec. or less

When using twisted wire for the wiring, the use of round terminal is required.

*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).

*2. Max. 45 m (“Outdoor unit - Branch box 

#

1” plus “Branch box 

#

1 - Branch box 

#

2”). 

 

If 2.5 mm

2

 used, Max. 55 m.

Notes:  1.  Wiring size must comply with the applicable local and national code.
 2. 

Power supply cords and Indoor unit/branch box/outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flexible cord. 
(Design 60245 IEC 57)

 

3.  Install an earth line longer than power cables.

IMPORTANT
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.

7.1.  Outdoor unit (Fig. 7-1)

  Remove the service panel.

  Wire the cables referring to the Fig. 7-1.

 Earth terminal

 Terminal block

 Clamp

 Service panel

 Wire the cables so that they do not contact the center of the service panel or the gas 

valve.

Fig. 7-1

L

N

S1 S2 S3

■ 8B140,160V

Summary of Contents for MXZ-160VA-A

Page 1: ...TALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners OUTDOOR UNIT MXZ 8B140 160VA A FOR INSTALLER HFC utilized R410A ...

Page 2: ...ock or fire may result When installing or relocating or servicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pressure in the refrigerant line and may result in an explosion and other hazar...

Page 3: ...s that carried R22 refriger ant Replace the existing flare nuts and flare the flared sections again Do not use thin pipes Refer to page 6 Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing Leave elbow joints etc in their packaging If dust debris or moisture enters the refrigerant lines oil dete rioration or compressor breakdown may ...

Page 4: ...serving the table below The unit s quantities are limited in 2 to 8 units For the next step make sure that the total rated capacity selected will stay in a range as shown below MXZ 8B140 3 0 18 5kw MXZ 8B160 3 0 20 2kw Example MXZ 8B140 MSZ 60 6 0 SEZ 35 3 5 SLZ 35 3 5 SEZ 25 2 5 SLZ 25 2 5 Indoor unit type 15 20 22 25 35 42 50 60 71 80 100 1 Rated capacity Cooling kW 1 5 2 0 2 2 2 5 3 5 4 2 5 0 6...

Page 5: ... more than three units must be installed side by side In addition leave space as shown Do not install the optional air outlet guides for upward airflow Obstacles at front only Fig 3 13 When using an optional air outlet guide the clearance is 1000 mm or more Obstacles at front and rear only Fig 3 14 When using an optional air outlet guide the clearance is 1000 mm or more Single parallel unit arrange...

Page 6: ...ervicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pres sure in the refrigerant line and may result in an explosion and other hazards The use of any refrigerant other than that specified ...

Page 7: ... of using 1 branch box Flare connection employed No brazing N In case of using 2 branch boxes Branch box 1 2 branches pipe joint optional parts Branch box 2 Conversion formula 1 4 F ø6 35 3 8 F ø9 52 1 2 F ø12 7 5 8 F ø15 88 3 4 F ø19 05 5 3 Addition of refrigerant Additional charging is not necessary for this unit if the total pipe length b1 b2 a1 a2 a3 a4 a5 a6 a7 a8 does not exceed 40 m If the ...

Page 8: ...ry If it is used a gas leakage or even a pipe extraction may occur 2 For details about connecting the pipes for the P100 indoor unit refer to the installation manual of the Y shape connection pipe PAC AK52YP E When bending the pipes be careful not to break them Bend radii of 100 mm to 150 mm are sufficient Make sure the pipes do not contact the compressor Abnormal noise or vibration may result Pipe...

Page 9: ... in Cap Wrench hole Completely closed Operation section LO HI A C D B K E F G H I Fig 5 11 5 8 Airtight test and evacuation Airtight test Fig 5 11 Airtight test should be made by pressurizing nitrogen gas For the test method refer to the following figure 1 Connecting the testing tool Make a test with the stop valve closed Be also sure to pressurize both liquid or high pressure pipe and gas or low p...

Page 10: ... pipe and gas or low pressure pipe with the stop valve closed Remember Never carry out air purge by refrigerant Warning When installing or moving a unit to another place do not mix anything other than specified refrigerant into the refrigeration cycle If air is mixed the refrigeration cycle may obtain abnormally high pressure resulting in a burst pipe A high precision gravimeter measurable up to 0 ...

Page 11: ...not be operated by a single remote controller 3 2 Different refrigerant systems cannot be connected together 3 3 A M NET adapter cannot be connected to an outdoor unit 3 1 Group operation by single remote controller 3 2 Group operation between different refrigerant systems 3 3 Connection of M NET adapter to outdoor unit Master controller G 50 etc Power supply unit 2 1 Only 3 branch type 2 2 Only 5...

Page 12: ...ower supply work can be carried out at just one spot of the outdoor unit It will contribute to simplify the work and save costs Power supply Model Power supply 140 160V N 220 230 240V 50Hz N 220V 60Hz Max Permissive System Impedance 0 22 Ω Note Power supply input Outdoor unit only Connect the lines C D in accordance with the terminal block names to ensure correct polarity Model Wire diameter Break...

Page 13: ...ermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the inter mediate connection point If an intermediate connection is necessary be sure to take measures to prevent water from entering the cables 1 Power supply cords of appliances shall not be lighter than design 60245 IEC or 227 IEC 2 In cas...

Page 14: ...t run may not start 8 Test run 8 1 Before test run After completing installation and the wiring and piping of the indoor and outdoor units check for refrigerant leakage looseness in the power supply or control wiring wrong polarity and no disconnection of one phase in the supply Use a 500 volt M ohm tester to check that the resistance between the power supply terminals and ground is at least 1 MΩ ...

Page 15: ...ration mode locking func tion by external signal CN3S Remote control panel Relay circuit External input adapter PAC SC36NA Outdoor unit control board Relay power supply Procure locally Max 10m ON OFF SW1 Heating Cooling SW2 Validity of SW1 Invalidity of SW1 Any indoor unit that is operating in a mode different from the one specified by the external signal will enter the standby mode The setting bec...

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U438L01 ...

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