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Contents

1. Safety 

precautions 

..................................................................................... 2

2.  Installation diagram & parts ....................................................................... 3
3. Installation 

location 

.................................................................................... 4

4.  Installing the outdoor unit .......................................................................... 6
5.  Installing the refrigerant piping .................................................................. 6

6.  Drainage piping work ............................................................................... 10
7. Electrical 

work 

......................................................................................... 10

8. Test 

run 

.................................................................................................... 14

9. Special 

Functions 

.................................................................................... 15

1.2.  Before installation (relocation)

 Caution:

•  Be extremely careful when transporting the units. Two or more persons are 

needed to handle the unit, as it weighs 20 kg or more. Do not grasp the pack-
aging bands. Wear protective gloves to remove the unit from the packaging 
and to move it, as you can injure your hands on the fins or other parts.

•  Be sure to safely dispose of the packaging materials. Packaging materials, 

such as nails and other metal or wooden parts may cause stabs or other 
injuries.

 Warning:

•  The unit must not be installed by the user. Ask a dealer or an authorized 

technician to install the unit. If the unit is installed incorrectly, water leakage, 
electric shock, or fire may result.

•  For installation work, follow the instructions in the Installation Manual and use 

tools and pipe components specifically made for use with R410A refrigerant. 
The R410A refrigerant in the HFC system is pressurized 1.6 times the pressure 
of usual refrigerants. If pipe components not designed for R410A refrigerant are 
used and the unit is not installed correctly, the pipes may burst and cause dam-
age or injuries. In addition, water leakage, electric shock, or fire may result.

•  The unit must be installed according to the instructions in order to minimize 

the risk of damage from earthquakes, typhoons, or strong winds. An incor-
rectly installed unit may fall down and cause damage or injuries.

•  The unit must be securely installed on a structure that can sustain its weight. 

If the unit is mounted on an unstable structure, it may fall down and cause 
damage or injuries.

•  If the air conditioner is installed in a small room, measures must be taken to 

prevent the refrigerant concentration in the room from exceeding the safety 
limit in the event of refrigerant leakage. Consult a dealer regarding the appro-
priate measures to prevent the allowable concentration from being exceeded. 
Should the refrigerant leak and cause the concentration limit to be exceeded, 
hazards due to lack of oxygen in the room may result.

•  Ventilate the room if refrigerant leaks during operation. If refrigerant comes 

into contact with a flame, poisonous gases will be released.

•  All electric work must be performed by a qualified technician according to 

local regulations and the instructions given in this manual. The units must be 
powered by dedicated power lines and the correct voltage and circuit breakers 
must be used. Power lines with insufficient capacity or incorrect electrical 
work may result in electric shock or fire.

•  Be sure to connect the power supply cords and the connecting wires for 

the indoor units, outdoor units, and branch boxes directly to the units (no 
intermediate connections).

  Intermediate connections can lead to communication errors if water enters 

the cords or wires and causes insufficient insulation to ground or a poor 
electrical contact at the intermediate connection point.

  (If an intermediate connection is necessary, be sure to take measures to 

prevent water from entering the cords and wires.)

•  Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, 

to connect the refrigerant pipes. If the pipes are not connected correctly, the 
unit will not be properly grounded and electric shock may result.

•  Use only specified cables for wiring. The connections must be made securely 

without tension on the terminals. If the cables are connected or installed 
incorrectly, overheating or fire may result.

•  The terminal block cover panel of the outdoor unit must be firmly attached. If 

the cover panel is mounted incorrectly and dust and moisture enter the unit, 
electric shock or fire may result.

•  When installing or relocating, or servicing the air conditioner, use only the 

specified refrigerant (R410A) to charge the refrigerant lines. Do not mix it with 
any other refrigerant and do not allow air to remain in the lines.

  If air is mixed with the refrigerant, then it can be the cause of abnormal high 

pressure in the refrigerant line, and may result in an explosion and other 
hazards.

  The use of any refrigerant other than that specified for the system will cause 

mechanical failure or system malfunction or unit breakdown. In the worst 
case, this could lead to a serious impediment to securing product safety.

•  Use only accessories authorized by Mitsubishi Electric and ask a dealer or an 

authorized technician to install them. If accessories are incorrectly installed, 
water leakage, electric shock, or fire may result.

•  Do not alter the unit. Consult a dealer for repairs. If alterations or repairs are 

not performed correctly, water leakage, electric shock, or fire may result.

•  The user should never attempt to repair the unit or transfer it to another loca-

tion. If the unit is installed incorrectly, water leakage, electric shock, or fire 
may result. If the air conditioner must be repaired or moved, ask a dealer or 
an authorized technician.

•  After installation has been completed, check for refrigerant leaks. If refriger-

ant leaks into the room and comes into contact with the flame of a heater or 
portable cooking range, poisonous gases will be released.

•  Refrigerant leakage may cause suffocation. Provide ventilation in accordance 

with EN378-1.

1.1. Before installation

 Caution:

•  Do not use the unit in an unusual environment. If the air conditioner is installed 

in areas exposed to steam, volatile oil (including machine oil), or sulfuric gas, 
areas exposed to high salt content such as the seaside, or areas where the 
unit will be covered by snow, the performance can be significantly reduced 
and the internal parts can be damaged.

•  Do not install the unit where combustible gases may leak, be produced, flow, 

or accumulate. If combustible gas accumulates around the unit, fire or explo-
sion may result.

•  The outdoor unit produces condensation during the heating operation. Make 

sure to provide drainage around the outdoor unit if such condensation is likely 
to cause damage.

•  When installing the unit in a hospital or communications office, be prepared for 

noise and electronic interference. Inverters, home appliances, high-frequency 
medical equipment, and radio communications equipment can cause the air 
conditioner to malfunction or breakdown. The air conditioner may also affect 
medical equipment, disturbing medical care, and communications equipment, 
harming the screen display quality.

  Before installing the unit, make sure you read all the “Safety precautions”.

  Please report to or take consent by the supply authority before connec-

tion to the system.

  Equipment complying with IEC/EN 61000-3-12

 Warning:

Describes precautions that must be observed to prevent danger of injury or 
death to the user.

 Caution:

Describes precautions that must be observed to prevent damage to the unit.

1. Safety precautions

•  The base and attachments of the outdoor unit must be periodically checked 

for looseness, cracks or other damage. If such defects are left uncorrected, 
the unit may fall down and cause damage or injuries.

•  Do not clean the air conditioner unit with water. Electric shock may result.
•  Tighten all flare nuts to specification using a torque wrench. If tightened too 

much, the flare nut can break after an extended period and refrigerant can 
leak out.

After installation work has been completed, explain the “Safety Precautions,” use, and 
maintenance of the unit to the customer according to the information in the Operation 
Manual and perform the test run to ensure normal operation. Both the Installation 
Manual and Operation Manual must be given to the user for keeping. These manuals 
must be passed on to subsequent users.

 : Indicates a part which must be grounded.

Warning:

Carefully read the labels affixed to the main unit.

Summary of Contents for MXZ-160VA-A

Page 1: ...TALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners OUTDOOR UNIT MXZ 8B140 160VA A FOR INSTALLER HFC utilized R410A ...

Page 2: ...ock or fire may result When installing or relocating or servicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pressure in the refrigerant line and may result in an explosion and other hazar...

Page 3: ...s that carried R22 refriger ant Replace the existing flare nuts and flare the flared sections again Do not use thin pipes Refer to page 6 Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing Leave elbow joints etc in their packaging If dust debris or moisture enters the refrigerant lines oil dete rioration or compressor breakdown may ...

Page 4: ...serving the table below The unit s quantities are limited in 2 to 8 units For the next step make sure that the total rated capacity selected will stay in a range as shown below MXZ 8B140 3 0 18 5kw MXZ 8B160 3 0 20 2kw Example MXZ 8B140 MSZ 60 6 0 SEZ 35 3 5 SLZ 35 3 5 SEZ 25 2 5 SLZ 25 2 5 Indoor unit type 15 20 22 25 35 42 50 60 71 80 100 1 Rated capacity Cooling kW 1 5 2 0 2 2 2 5 3 5 4 2 5 0 6...

Page 5: ... more than three units must be installed side by side In addition leave space as shown Do not install the optional air outlet guides for upward airflow Obstacles at front only Fig 3 13 When using an optional air outlet guide the clearance is 1000 mm or more Obstacles at front and rear only Fig 3 14 When using an optional air outlet guide the clearance is 1000 mm or more Single parallel unit arrange...

Page 6: ...ervicing the air conditioner use only the specified refrigerant R410A to charge the refrigerant lines Do not mix it with any other refrigerant and do not allow air to remain in the lines If air is mixed with the refrigerant then it can be the cause of abnormal high pres sure in the refrigerant line and may result in an explosion and other hazards The use of any refrigerant other than that specified ...

Page 7: ... of using 1 branch box Flare connection employed No brazing N In case of using 2 branch boxes Branch box 1 2 branches pipe joint optional parts Branch box 2 Conversion formula 1 4 F ø6 35 3 8 F ø9 52 1 2 F ø12 7 5 8 F ø15 88 3 4 F ø19 05 5 3 Addition of refrigerant Additional charging is not necessary for this unit if the total pipe length b1 b2 a1 a2 a3 a4 a5 a6 a7 a8 does not exceed 40 m If the ...

Page 8: ...ry If it is used a gas leakage or even a pipe extraction may occur 2 For details about connecting the pipes for the P100 indoor unit refer to the installation manual of the Y shape connection pipe PAC AK52YP E When bending the pipes be careful not to break them Bend radii of 100 mm to 150 mm are sufficient Make sure the pipes do not contact the compressor Abnormal noise or vibration may result Pipe...

Page 9: ... in Cap Wrench hole Completely closed Operation section LO HI A C D B K E F G H I Fig 5 11 5 8 Airtight test and evacuation Airtight test Fig 5 11 Airtight test should be made by pressurizing nitrogen gas For the test method refer to the following figure 1 Connecting the testing tool Make a test with the stop valve closed Be also sure to pressurize both liquid or high pressure pipe and gas or low p...

Page 10: ... pipe and gas or low pressure pipe with the stop valve closed Remember Never carry out air purge by refrigerant Warning When installing or moving a unit to another place do not mix anything other than specified refrigerant into the refrigeration cycle If air is mixed the refrigeration cycle may obtain abnormally high pressure resulting in a burst pipe A high precision gravimeter measurable up to 0 ...

Page 11: ...not be operated by a single remote controller 3 2 Different refrigerant systems cannot be connected together 3 3 A M NET adapter cannot be connected to an outdoor unit 3 1 Group operation by single remote controller 3 2 Group operation between different refrigerant systems 3 3 Connection of M NET adapter to outdoor unit Master controller G 50 etc Power supply unit 2 1 Only 3 branch type 2 2 Only 5...

Page 12: ...ower supply work can be carried out at just one spot of the outdoor unit It will contribute to simplify the work and save costs Power supply Model Power supply 140 160V N 220 230 240V 50Hz N 220V 60Hz Max Permissive System Impedance 0 22 Ω Note Power supply input Outdoor unit only Connect the lines C D in accordance with the terminal block names to ensure correct polarity Model Wire diameter Break...

Page 13: ...ermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the inter mediate connection point If an intermediate connection is necessary be sure to take measures to prevent water from entering the cables 1 Power supply cords of appliances shall not be lighter than design 60245 IEC or 227 IEC 2 In cas...

Page 14: ...t run may not start 8 Test run 8 1 Before test run After completing installation and the wiring and piping of the indoor and outdoor units check for refrigerant leakage looseness in the power supply or control wiring wrong polarity and no disconnection of one phase in the supply Use a 500 volt M ohm tester to check that the resistance between the power supply terminals and ground is at least 1 MΩ ...

Page 15: ...ration mode locking func tion by external signal CN3S Remote control panel Relay circuit External input adapter PAC SC36NA Outdoor unit control board Relay power supply Procure locally Max 10m ON OFF SW1 Heating Cooling SW2 Validity of SW1 Invalidity of SW1 Any indoor unit that is operating in a mode different from the one specified by the external signal will enter the standby mode The setting bec...

Page 16: ...ase be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U438L01 ...

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